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SICK MCS200HW Operating Instructions Manual Download Page 7

1

About this document

1.1

Function of this document

These Operating Instructions describe:

•

Device components

•

Installation

•

Commissioning

•

Operation

•

Maintenance work required for reliable operation

•

Troubleshooting

•

Decommissioning

1.2

Scope of application

These Operating Instructions are only applicable for the measuring device described in
the product identification.

They are not applicable for other SICK measuring devices.

The standards referred to in these Operating Instructions are to be observed in the
respective valid version.

1.3

Target groups

This Manual is intended for persons who install, commission, operate and maintain the
device.

1.4

Further information

•

SFU Gas Sampling Unit Operating Instructions

•

Sample Gas Line Operating Instructions

•

System documentation

•

Option: MPR (Meeting Point Router) Operating Instructions

•

Option: Instrument Air Conditioning Operating Instructions

•

Option: GMS800 FIDOR / FIDORi Operating Instructions

•

Option: Condensate Container Operating Instructions

•

Option: Cooling Unit Operating Instructions

1.5

Symbols and document conventions

1.5.1

Warning symbols

Table 1: Warning symbols

Symbol

Significance

Hazard (general)

Hazard by electrical voltage

Hazard by acidic substances

ABOUT THIS DOCUMENT 

1

8021889/1D1T/V3-1/2021-09 | SICK

O P E R A T I N G   I N S T R U C T I O N S | MCS200HW

7

Subject to change without notice

Summary of Contents for MCS200HW

Page 1: ...O P E R A T I N G I N S T R U C T I O N S MCS200HW Multicomponent Analysis System ...

Page 2: ...ble within the limits of the legal determination of Copyright Law Any modi fication abridgment or translation of this document is prohibited without the express written permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 2 O P E R A T I N G I N S T R U ...

Page 3: ...t and function 14 3 3 1 System overview 14 3 3 2 Analyzer cabinet 15 3 3 3 Gas sampling unit 17 3 3 4 Sample gas line heated 17 3 3 5 Instrument air conditioning 18 3 3 6 Integrated GMS811 FIDORi option 18 3 3 7 Cooling unit option 19 3 4 Extended interfaces option 19 3 5 Remote maintenance option 19 4 Transport and storage 20 4 1 Transport 20 4 2 Storage 21 5 Mounting 22 5 1 Safety 22 5 2 Scope o...

Page 4: ...igh voltage test 32 6 7 Connecting the signal line option 32 6 8 Connecting Ethernet option 33 7 Commissioning 34 7 1 Prerequisites for switching on 34 7 2 Switching on 34 7 3 Recognizing the safe operating state 34 7 4 Adjusting 34 7 4 1 Performing zero point adjustment 34 7 4 2 Performing reference point adjustment 35 7 4 2 1 Adjustment with internal adjustment filter 35 7 4 2 2 Adjustment with ...

Page 5: ...g the filter pad 51 11 Troubleshooting 52 11 1 Safety 52 11 2 Important information 52 11 3 Error messages and possible causes 52 11 4 Replacing the Electronics module filter pad 57 12 Decommissioning 58 12 1 Switching off 58 12 1 1 Switching off 58 12 1 2 Shutdown 58 12 2 Return delivery 58 12 2 1 Shipping for repair 58 12 2 2 Cleaning the device before returning 59 12 3 Transport 59 12 4 Disposa...

Page 6: ...10 Heated sample gas line 71 13 2 11 Switching on the circuit breakers again 71 13 2 12 Torques for screw fittings 71 14 Annex 73 14 1 Conformities 73 14 2 Licenses 73 14 2 1 Liability disclaimer 73 14 2 2 Software licences 73 14 2 3 Source codes 73 CONTENTS 6 O P E R A T I N G I N S T R U C T I O N S MCS200HW 8021889 1D1T V3 1 2021 09 SICK Subject to change without notice ...

Page 7: ...ded for persons who install commission operate and maintain the device 1 4 Further information SFU Gas Sampling Unit Operating Instructions Sample Gas Line Operating Instructions System documentation Option MPR Meeting Point Router Operating Instructions Option Instrument Air Conditioning Operating Instructions Option GMS800 FIDOR FIDORi Operating Instructions Option Condensate Container Operating...

Page 8: ...ortant technical information for this product Important information for electrical or electronic functions 1 6 Data integrity SICK AG uses standardized data interfaces such as standard IP technology in its products The focus here is on product availability and features SICK AG always assumes that the customer is responsible for the integrity and confi dentiality of data and rights involved in conn...

Page 9: ...ect planning or to the delivered System Documentation Correct use b Use the device only as described in Intended use The manufacturer assumes no responsibility for any other use b Carry out the specified maintenance work b Do not carry out any work or repairs on the device that are not described in this Manual Do not remove add or change any components in or on the device unless such changes are o...

Page 10: ...hen the specifications for installation of a power supply line have not been adequately observed b Always observe the exact specifications in the Operating Instructions see Techni cal data page 60 for installation of a power supply line Dangerous substances DANGER Danger to life through leaks in the gas path When the measuring device is used to measure toxic gases A leak for example in the purge a...

Page 11: ...llation Qualified personnel General knowledge in measurement technology specialist device knowledge possibly customer training at SICK Electrical Installation Qualified personnel Authorized electrician authorized skilled electri cian or person with similar training General knowledge in measurement technology specialist device knowledge possibly customer training at SICK Initial commissioning Autho...

Page 12: ...rized operator Ü General knowledge in measurement technology specialist device knowledge possibly customer training at SICK Service training 2 SAFETY INFORMATION 12 O P E R A T I N G I N S T R U C T I O N S MCS200HW 8021889 1D1T V3 1 2021 09 SICK Subject to change without notice ...

Page 13: ...nd on the inside of the cabinet MCS200HW type plates Figure 1 Type plate of complete device schematic representation 1 Product name 2 Item number 3 Specification on voltage supply 4 Serial number 5 Barcode 6 Measuring modules Analyzer type plate Figure 2 Analyzer type plate schematic representation 1 Product name 2 Item number 3 Specification on voltage supply 4 Serial number 5 Barcode PRODUCT DES...

Page 14: ... gas line 3 Hose bundle line 4 Analyzer cabinet 5 Voltage supply 6 Interfaces 1 x Ethernet Connections Customer specific analog and digital inputs and outputs see wiring diagram 7 Instrument air inlet Option Instrument air conditioning Observe the quality of the operator s instru ment air A separate instrument air supply can also be connected as zero gas IR components or span gas O2 sensor 8 Exhau...

Page 15: ... to operating state System Stop automatically when a malfunction occurs System Stop corresponds to classification Failure The sample gas line and the sample gas path in the analyzer are automati cally purged with instrument air in this mode Measured values are updated further Check validation and adjustment Zero point adjustment Reference point adjustment Adjustment with internal adjustment filter...

Page 16: ...nalyzer cabinet 4 Sample gas inlet heated sample gas line 5 Hose bundle line 6 Valve block 7 Pressure reducer module Notice Observe the quality of the operator s instrument air 8 Sample gas outlet 9 I O modules 3 PRODUCT DESCRIPTION 16 O P E R A T I N G I N S T R U C T I O N S MCS200HW 8021889 1D1T V3 1 2021 09 SICK Subject to change without notice ...

Page 17: ...in different lengths option The gas sampling unit is thermostatically controlled The analyzer regulates the heaters When no voltage is applied the heated sample gas line and the analyzer are purged with instrument air 3 3 4 Sample gas line heated Overview 1 5 4 7 6 3 2 Figure 4 Heated sample gas line 1 Connection to gas sampling unit without electrical connections 2 Connection to measuring device ...

Page 18: ...e measuring device b Only feed conditioned instrument air to the measuring device b The instrument air quality must meet the specification Function The instrument air conditioning serves to condition the compressed air provided by the operator Additional information A separate instrument air supply as zero gas or test gas can be connected as an alternative Related topics Instrument Air Conditionin...

Page 19: ...fer therefore it can be used with different digital interfaces Ethernet The measuring device is equipped with a digital interface for data transmission in accordance with Guideline VDI 4201 Sheet 1 General requirements and Sheet 3 Specific requirements for Modbus Refer to the documentation delivered Modbus signal list for assignment of the Modbus registers Only SICK Service may perform parameter s...

Page 20: ...owledge as well as knowledge of the relevant regulations can assess the tasks given and recognize the dangers involved Transport via crane Analyzer cabinets are transported safely with delivered lifting lugs The following permis sible total loads apply for symmetrical loads For 45 cable pull angle 4 800 N For 60 cable pull angle 6 400 N For 90 cable pull angle 13 600 N 4 TRANSPORT AND STORAGE 20 O...

Page 21: ...al connections dust tight Protect the display against sharp edged objects Possibly attach a suitable protec tive cover e g made of cardboard or hard foam Select a dry well ventilated room for storage Wrap the device e g with stretch foil When high air humidity can be expected Include a drying agent Silica Gel in the packing TRANSPORT AND STORAGE 4 8021889 1D1T V3 1 2021 09 SICK O P E R A T I N G I...

Page 22: ... pling unit This can cause exhaust gas to enter the unheated analyzer and condense out b First connect instrument air and voltage supply b Only then install the gas sampling unit in the flue gas duct Installation sequence Install analyzer cabinet Electrical connections on analyzer Connect signal lines to analyzer Install SFU gas sampling system Connect heater hose Air and gas connections on analyz...

Page 23: ...ication Adherence to the ambient conditions Procedure 1 Install the analyzer cabinet on a ground with sufficient load capacity 2 Install the analyzer cabinet horizontally 3 Remove the plastic cover from the base 4 Fasten the analyzer cabinet using 4x M10 screw connections to the ground Related topics Ambient conditions see Ambient conditions page 63 MOUNTING 5 8021889 1D1T V3 1 2021 09 SICK O P E ...

Page 24: ...echanical load NOTICE The sample gas line must not be insulated at the position of the PT100 or led through a wall as otherwise the sample gas line may be damaged Procedure 1 Lay the end with the electrical connection to the measuring device NOTICE The screw connection for the housing duct must be located at the same end as the electrical connection measuring device side 2 Lay the end without elec...

Page 25: ...ns 4 Screw counter nut tight on the cable gland 5 Unscrew cell cover and remove 6 Remove protective cap from sample gas line 7 Insert sample gas line to stop in the clamping ring screw connection on the cell 8 Screw the sample gas line tight on the clamping ring screw connection 9 Attach red foam insulation to the clamping ring screw connection Bind together with a cable clip No thermal bridges ma...

Page 26: ...Push the tube in Removing the tube 1 Press the retaining ring in 2 Pull the tube out 5 4 5 Laying the hose bundle line Important information NOTICE Protect the line from damage chafing through vibration mechanical load Procedure 1 Lay the hose bundle line from the gas sampling unit to the measuring device An additional length of 0 5 m is required at the gas sampling unit for the internal lines An ...

Page 27: ...ll and zero control air There are two possibilities of connecting instrument air One 1 shared instrument air supply for ejector air and zero control air inlet 1 Separate instrument air supply for Ejector air inlet 2 and zero control air inlet 1 10 0 BAR 10 0 BAR 10 0 BAR 3 bar 6 bar 4 bar 1 Inlet of instrument air with zero gas quality 2 Inlet of instrument air solely as induction air for ejector ...

Page 28: ...nstrument air supply for ejector on inlet 2 3 Set manual valve to position closed Related topics Requirements for instrument air quality see Gas supply page 65 5 4 8 Connecting the valve block Overview The following are located on the valve block Gas connections of the gas sampling unit hose bundle line 1 Inlet Zero gas 2 Outlet Zero gas measuring point 1 3 Outlet Zero gas measuring point 2 option...

Page 29: ...pan gas unit Figure 11 Span gas unit connections 1 Span gas connection 1 2 Span gas connection 2 3 Instrument air to purge the span gas valve The Figure serves as example It is also possible to connect more than two span gas valves Prerequisites The span gases are switched off Procedure 1 Lead the span gas lines through the roof into the enclosure 2 Connect the span gas lines to the span gas unit ...

Page 30: ...gas line b Use a suitable hose line to run the condensate outlet into an open condensate container or a waste disposal line b Lay the line so that it always runs downwards b Keep the line opening free from any blockages or liquids b Protect the line from frost Procedure 1 Connect the exhaust gas outlet at the intended place 2 Lay the exhaust gas line in a suitable manner The gas outlet must be ope...

Page 31: ...ing device if a UPS is used Make sure the power isolating switches are easily accessible 6 4 Socket for Service work It is recommended to install a socket in accordance with the applicable standards near the measuring device for service work 6 5 Connecting the power supply Overview The power supply is located on the left on the analyzer UPS Figure 12 Power supply connection As an option the system...

Page 32: ... 6 Performing a high voltage test Overview UPS Figure 13 Power supply connections Procedure 1 To avoid erroneous measurements during a high voltage test the bridges descri bed in Figure see figure 13 page 32 must be removed 2 Insert the bridges again after the high voltage test 6 7 Connecting the signal line option Overview Figure 14 Signal lines connections shielded Connect the signal lines accor...

Page 33: ...ng diagram Procedure 1 Guide the Ethernet cable through the Ethernet cable gland into the housing 2 Establish a safe contact between the signal cable shield and the cable gland ELECTRICAL INSTALLATION 6 8021889 1D1T V3 1 2021 09 SICK O P E R A T I N G I N S T R U C T I O N S MCS200HW 33 Subject to change without notice ...

Page 34: ...Display Measure The measuring device is ready for operation 2 When the yellow or red status indicator is on Display logbook and clear error The measuring device is in operation Related topics Error list see Error messages and possible causes page 52 7 3 Recognizing the safe operating state The system is in proper operation when A system check has been carried out according to the Maintenance plan ...

Page 35: ...ernal adjustment filter The respective active step is displayed The time elapsed and the remaining time of the state and of the respective active step is displayed 2 The system switches back to original state automatically when adjustment has been completed 7 4 2 2 Adjustment with span gas Overview Menu Tasks Reference point adjustment During adjustment the concentrations of the respective measuri...

Page 36: ... Start adjustment with O2 adjustment The operating state switches to O2 adjustment The time elapsed and the remaining time of the state and of the respective active step is displayed 2 The system switches back to original state automatically when adjustment has been completed 7 COMMISSIONING 36 O P E R A T I N G I N S T R U C T I O N S MCS200HW 8021889 1D1T V3 1 2021 09 SICK Subject to change with...

Page 37: ...System monitoring regarding measured values and status Authorized client Configuration simple error clearance and maintenance 8 3 Display Overview 1 Quick access 2 Search box 3 Editing and updating tools 4 Display and selection screen 5 Display of time and date 6 Status indicator Namur 7 Display of operating state 8 Display of user 9 Display of menu path Significance of status indicator Namur Colo...

Page 38: ...ck access to tasks Calls up the task menu where the most important functions for the operator are contained Quick access to logbook Calls up the device logbook Quick access to Measuring Screen Selection of saved Measuring Screens using a drop down menu Search box Enter a search term to call up the relevant display History Selection of the last six displayed pages using a drop down menu Refresh Rel...

Page 39: ...time axis of the measured value curve Move right Shifts the time axis of the measured value curve Current value Jumps to the current measured value of the measured value curve on the time axis Stop Stops update of measured values Adjust y axis Displays the largest preset range of component concentrations of visible components Adjust x axis Displays preset range of time OPERATION 8 8021889 1D1T V3 ...

Page 40: ...Function Increase Increases display of time axis Reduce Reduces display of time axis 8 OPERATION 40 O P E R A T I N G I N S T R U C T I O N S MCS200HW 8021889 1D1T V3 1 2021 09 SICK Subject to change without notice ...

Page 41: ...nt air is fed 2 1 5 Pressure adjustment Adjustment of pressure sensors 2 2 Validation 2 2 1 Zero point validation The measured value zero points are checked while instrument air is fed but not adjusted 2 2 2 Validation with internal adjustment filter The concentrations of measuring com ponents are adjusted with an adjust ment filter but not adjusted 2 2 3 Reference point validation The concentrati...

Page 42: ... Device logbook Logbook of pending messages and sta tus with start and end date 3 2 2 Customer protocol Tile Edit allows entries by operator and maintenance personnel 3 3 Device state data 3 3 1 Operating hours counter Displays operating hours 3 3 2 Temperatures Displays temperatures and their status 3 3 3 IR source Displays IR source status 3 3 4 Motors Displays motor values 3 3 5 Pressure Displa...

Page 43: ...3 5 4 Filtered values 3 5 5 Integer values 3 5 6 Real constants 3 6 Diagnosis files 3 6 1 Export of measured value history Option for exporting the Measuring Screen history 4 Parameters 4 1 Display settings Tile Edit serves to adjust the Measur ing Screen layout 4 1 1 Measuring Screen 1 4 1 2 Measuring Screen 2 4 1 3 Measuring Screen 3 4 1 4 Measuring Screen 4 4 1 5 Measuring Screen 5 4 1 6 Measur...

Page 44: ...creen 6 5 7 Measuring Screen 7 5 8 Measuring Screen 8 6 Maintenance 6 1 Maintenance signal Switch Maintenance signal on and off 6 2 Restart Restart the device 6 3 Data backup 6 3 1 Backup 6 3 2 Restore 6 4 Protocol Tile Edit allows entries by operator and maintenance personnel 6 5 Functions Trigger sequences and states A sequence can be started from any state except standby States must be terminat...

Page 45: ...e ensure the voltage supply can be switched off in accordance with the valid standard using a power isolating switch circuit breaker b Switch off the voltage supply before starting any work on the device b After completion of the work or for test purposes or calibration the power supply may only be activated again by authorized personnel complying with the safety regulations NOTICE Risk of destruc...

Page 46: ...itable protective clothes for example heat resistant gloves b Switch off the device and allow the components to cool down Span gases CAUTION Before working on span gas cylinders or span gas lines Relieve the span gas pressure b Shut off the span gas cylinder b Open the span gas valve Menu 2 Adjustment 3 Span gas feed b Wait for about 1 minute until the pressure in the lines has been relieved b Clo...

Page 47: ...aning Procedure 1 Wipe the surface with a damp soft cloth and wipe again with a dry soft cloth 2 If the frames are heavily soiled do not use acidic or abrasive cleaners as these attack the surface structure Use neutral soap sud or limescale remover specially suitable for the surface 3 Use 2 propanol isopropanol isomeric alcohol for disinfection 10 4 Maintenance plan Overview This Maintenance plan ...

Page 48: ...nit Operating Instructions Instrument Air Conditioning Operating Instructions 10 5 Checking the system 10 5 1 Check assemblies Procedure 1 Check complete measuring system from sample gas sampling to exhaust gas for outer damage 2 Check sample gas outlet for continuity 3 Check system cabinet for cleanness dryness and freedom from corrosion 4 Check grounding conductors are free from corrosion 5 Chec...

Page 49: ...aintaining the instrument air conditioning option Prerequisites The quality requirements for instrument air are met Procedure 1 Switch on the analyzer maintenance signal Tasks Maintenance signal on off 2 Flush system for 10 minutes in this state 3 Close off operator s instrument air supply NOTICE The probe tube is not purged when no instrument air is available b Only close off the instrument air s...

Page 50: ...he roof fan grill Overview The device is equipped with two different fans with different filter pads Figure 17 Fan grill position in basic configura tion 1 Upper fan grill 2 Lower fan grill Figure 18 Lower fan grill 10 MAINTENANCE 50 O P E R A T I N G I N S T R U C T I O N S MCS200HW 8021889 1D1T V3 1 2021 09 SICK Subject to change without notice ...

Page 51: ... sides 4 Fit the fan grill again and screw tight 10 7 2 Replacing the filter pad Important information NOTICE Dirt can get into the measuring device when replacing the filter pad b Only replace the filter pad when the measuring device is switched off Prerequisites Measuring device is switched off Procedure 1 Open the cover of the fan 2 Take filter pad out 3 Insert new filter pad 4 Close the cover ...

Page 52: ... mask protective gloves and acid resistant clothes b In case of contact with the eyes rinse immediately with clear water and consult a doctor Electric voltage NOTICE Observe voltage variant Some spare parts are available in different voltage variants 115 V or 230 V The power voltage of your system is shown on the type plate b Check spare parts for voltage dependency before fitting Please note Afte...

Page 53: ...ad Otherwise call SICK Service Temperature of heating for an assembly too high Check device documentation to clar ify which assembly is affected When T 360 7 C Check plug in connectors When ok Call SICK Service When T 360 7 C Call SICK Serv ice LPMS01 1 2 control tempera ture too high When enclosure temperature 55 C Check cabinet fan replace filter pad When enclosure temperature 55 C Check fan of ...

Page 54: ...nsure sample gas pressure within device specification When not possible Call SICK Service Purge zero gas and sample gas pres sure too high Exhaust gas hose crimped blocked Counter pressure in exhaust duct too high Check all hose connections When ok Call SICK Service Only purge zero gas pressure too high Set correct pressure on pressure reducer unit When ok Call SICK Service S006 Cell pressure too ...

Page 55: ...t 1 Zero point adjust ment When message occurs again dur ing next automatic zero point adjust ment Call SICK Service S034 Config I O mod M Configuration error found module does not correspond to that of the nominal configuration Check IO modules check plug con nectors and voltage supply load backup if necessary Otherwise Call SICK Service S035 Ref energy too low M Call SICK Service S036 O2 sensor ...

Page 56: ...d because it is outside the tolerable range Parameters set for meas ured component Perform O2 adjustment again when message is still pending Call SICK Service S048 Alarm O2 measured value M The current O2 measured value is outside the alarm limits S049 SD card not detected M Check the SD card seat When ok Call SICK Service S050 Adjust factor is zero M Check entry of span gas concentra tion S055 O2...

Page 57: ...nto the device when replacing the filter pad b Only replace the filter pad when the device is switched off Prerequisites The device is switched off Procedure 1 Pull cover 1 off 2 Replace the filter pad inside TROUBLESHOOTING 11 8021889 1D1T V3 1 2021 09 SICK O P E R A T I N G I N S T R U C T I O N S MCS200HW 57 Subject to change without notice ...

Page 58: ...tes System is switched off Procedure 1 Ensure the gas sampling unit can not be contaminated e g by pulling the probe tube 2 Switch external instrument air off 3 Close off gas inlets and outlets gas tight Related topics Switch system off see Switching off page 58 12 2 Return delivery 12 2 1 Shipping for repair Overview You can find all information on the repair flat rates Repair Form incl Non Risk ...

Page 59: ...e before transport 2 Use the original packaging for transport or alternatively a suitable padded stable packaging A transport container with adequate stability can also be used 3 Protect the device with padding from shocks and vibrations 4 Thoroughly secure the device in place inside the transport container Make sure there is sufficient space between the analyzer and the walls of the transport con...

Page 60: ...rawings Important information NOTICE Observe clearances at the installation site Top 30 cm Side 20 cm 13 TECHNICAL DATA 60 O P E R A T I N G I N S T R U C T I O N S MCS200HW 8021889 1D1T V3 1 2021 09 SICK Subject to change without notice ...

Page 61: ...0 1 400 Figure 20 Dimension drawing MCS200HW in basic configuration All dimensions in the dimension drawing are in mm TECHNICAL DATA 13 8021889 1D1T V3 1 2021 09 SICK O P E R A T I N G I N S T R U C T I O N S MCS200HW 61 Subject to change without notice ...

Page 62: ...iables 10 IR components O2 TOC optional Table 8 Measuring method Measuring method Measuring method Hot extractive Table 9 Sample volume Sample volume Sample volume 200 400 l h Table 10 Measuring ranges Component Measuring range HCl 0 9 ppm 0 1840 ppm NH3 0 15 ppm 0 650 ppm CO 0 60 ppm 0 8 000 ppm NO 0 110 ppm 0 1 865 ppm CH4 0 70 ppm 0 700 ppm NO2 0 25 ppm 0 240 ppm 13 TECHNICAL DATA 62 O P E R A ...

Page 63: ...ng principle Photometric Measuring precision 2 of the respective full scale value Detection limit 2 of the respective full scale value Sensitivity drift 2 of the respective full scale value per week Zero point drift 2 of the respective full scale value per week Span drift 2 of the respective full scale value per week Setting time t90 200 s total measuring path as from probe extraction 13 2 2 Ambie...

Page 64: ...tional Data interface 1 x Modbus TCP IP Profibus Configurable Profinet Configurable Remote support SICK MPR optional PC operation Browser Google Chrome with SOPASair via Ethernet 13 2 5 Power supply Table 17 Voltage supply Voltage supply Power input Analyzer Heated sample gas line Gas sampling unit Heated probe tube Power input Approx 1000 VA Approx 95 VA m Approx 450 VA Approx 450 VA Table 18 Opt...

Page 65: ... induc tion air for ejector Particle size max 5 μm Pressure dew point max 3 C Oil content max 0 1 mg m3 ISO 8573 1 2010 1 4 2 500 700 kPa 5 0 7 0 bar Approx 1300 l h Air dryer FRL 00025 option With the air dryer option approx 3 000 l h additional instrument air are required External span gas Span gas must comply with the specifications of the standards to be applied Max 400 kPa 3 5 bar Approx 350 ...

Page 66: ... 23 Power supply connections Name Supply MAINS UPS 3 pole Power supply for electronics unit internal MAINS 5 pole External power supply F1 Internal F2 Internal Table 24 Connection terminal power voltage connection on the analyzer Wire Cross section in mm2 Cross section in AWG Tightening torque Nm rigid 0 75 10 0 18 8 1 2 1 5 flexible with ferrules 0 5 6 0 18 8 flexible with ferrules with insu lati...

Page 67: ...suring probe 1 TUBE 2 Sample gas line 2 FILTER PROBE 2 Filter heater measuring probe 2 TUBE 3 Sample gas line 3 CELL Sample gas cell DEVICE Device 13 2 9 3 Connections for heated components Overview TUBE1 FILTER1 PROBE1 FILTER2 PROBE2 TUBE2 TUBE3 TECHNICAL DATA 13 8021889 1D1T V3 1 2021 09 SICK O P E R A T I N G I N S T R U C T I O N S MCS200HW 67 Subject to change without notice ...

Page 68: ... As for FILTER1 PROBE2 Gas sampling unit gas sampling probe 2 4 6 As for PROBE1 TUBE3 Sample gas line 3 1 3 As for TUBE1 1 The connections must match the connections on the gas sampling unit Table 26 Connection terminal external heater outputs on the analyzer Wire Cross section in mm2 Cross section in AWG Tightening torque Nm rigid 0 2 4 0 24 10 0 5 0 6 flexible with ferrules 0 25 4 0 24 10 flexib...

Page 69: ...ETH0 Ethernet e g SOPAS ET MPR remote maintenance communication via Modbus TCP line is led upwards ETH1 Internal USB Internal SD card SD card on the right next to USB CAN1 Internal CAN2 Internal RS422 RS485 Internal RS232 top plug Internal O2 bottom plug O2 sensor DISP top plug Display I O MOD bottom plug Internal TECHNICAL DATA 13 8021889 1D1T V3 1 2021 09 SICK O P E R A T I N G I N S T R U C T I...

Page 70: ...ine 3 15 Pt100 16 Pt100 DIGITAL INPUTS Digital input 1 1 24 V 2 Signal 3 Signal 4 GND Digital input 2 5 8 As above Digital input 3 9 12 As above Digital input 4 13 16 As above DIGITAL OUTPUTS Digital output 1 1 NC 2 COM 3 NO Digital output 2 4 6 As above Digital output 3 7 9 As above Digital output 4 10 12 As above VALVE OUTPUTS Valves Internal 1 The connections must match the connections on the g...

Page 71: ...ker on again check the assembly and replace when necessary 13 2 12 Torques for screw fittings Overview Tighten all screw connections for which no tightening torque or no pretension force is specified in drawings or Assembly Instructions according to VDI 2230 Exceptions to this rule are all connections with screws that are not screw connections in the real sense This includes hose clips cable gland...

Page 72: ... 5 4 6 7 3 9 7 11 3 16 5 19 3 M 8 1 25 8 4 11 17 5 23 3 27 3 40 1 46 9 M 10 1 5 17 22 35 47 54 79 93 M 12 1 75 29 39 60 79 93 137 160 M 14 2 46 62 94 126 148 218 255 M 16 2 71 95 144 192 230 338 395 M 18 2 5 97 130 199 266 329 469 549 M 20 2 5 138 184 281 374 464 661 773 M 22 2 5 186 250 376 508 634 904 1057 M 24 3 235 315 485 645 798 1136 1329 M 27 3 350 470 708 947 1176 1674 1959 M 30 3 5 475 63...

Page 73: ...no guarantee of this neither is there any implied guarantee of marketability or suitability for a particular purpose Refer to the GNU General Public License for details With regard to the other Open Source components we refer to the liability disclaimers of the copyright holders in the licence texts on the CD delivered 14 2 2 Software licences In this product SICK uses unchanged and as far is nece...

Page 74: ...080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 495 283 09 90 ...

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