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8020065-ZSP4/2017-08-10|SICK

O P E R A T I N G I N S T R U C T I O N S | Master Data Analyzer

Subject to change without notice

Product described

Product name: Master Data Analyzer

Document identification

Title:

Operating instructions for Master Data Analyzer

Part number: 8020065-ZSP4

Status:

2017-08-10

Manufacturer

SICK AG

Erwin-Sick-Str. 1 · 79183 Waldkirch · Germany

Trademarks

IBM is a trademark of the International Business Machine Corporation.

MS-DOS is a trademark of the Microsoft Corporation.

Windows is a trademark of the Microsoft Corporation.

Other product names in this document may also be trademarks and are

only used here for identification purposes.

Original documents

The German issue 8020064-ZSP4 of this document is an original SICK AG

document.

SICK AG does not assume liability for the correctness of a non-authorized

translation.

In case of doubt, contact SICK AG or your local dealer.

Legal notes

Subject to change without notice

Summary of Contents for Master Data Analyzer

Page 1: ...O P E R AT I N G I N S T R U C T I O N S MASTER DATA ANALYZER Track and trace systems...

Page 2: ...rademark of the International Business Machine Corporation MS DOS is a trademark of the Microsoft Corporation Windows is a trademark of the Microsoft Corporation Other product names in this document m...

Page 3: ...4 8 The operating entity s responsibilities 18 2 5 Protecting the environment 19 2 5 1 Power consumption 19 2 5 2 Disposal after final decommissioning 19 3 System description 20 3 1 Scope of delivery...

Page 4: ...3 2 Transferring the controller to a SOPAS project 57 6 3 3 Loading device drivers into the SOPAS project 57 6 3 4 Setting the controller to online 59 6 4 Configuring the MDA in SOPAS 60 6 4 1 Incorp...

Page 5: ...ode scanning 90 7 7 Performing mobile measurements 91 7 8 Using the sliding table with rechargeable battery 91 7 9 Configuration 92 7 9 1 Logging into the configuration area 92 7 9 2 General settings...

Page 6: ...6 10 1 Data sheets 116 10 1 1 System data sheet 116 10 1 2 Data sheet for the IDM26x hand held scanner wired 116 10 1 3 IP camera Axis M3005 V 117 10 1 4 WLAN Ethernet port adapter FL WLAN EPA 117 10...

Page 7: ...installation maintenance and replacement of components Qualified personnel such as service technicians or industrial electricians Commissioning Qualified personnel such as service technicians or indus...

Page 8: ...ion about the features of a device application tips or other useful information Instructions that must be carried out in the described order are referred to as step by step instructions and are indica...

Page 9: ...ic knowledge of how to use an HTML browser e g Internet Explorer to access the online help Basic knowledge of 1D 2D code technology Basic knowledge of the Windows operating system used Tab 2 Qualified...

Page 10: ...after commissioning The majority of the images and screenshots in these operating instructions visualize the Master Data Analyzer in the operating mode with bar code scanning 2 3 Intended use The Mas...

Page 11: ...he example here shows a risk of injury resulting from electrical current WARNING Denotes a potentially dangerous situation that may result in severe to fatal injuries The symbol shown on the left hand...

Page 12: ...icular The accident prevention regulations and work safety regulations Any other relevant safety regulations The manufacturer and user of the system are responsible for coordinating and complying with...

Page 13: ...y company work operation and safety regulations 2 4 4 1 Danger due to electrical current HAZARD Risk of injury due to electrical current The Master Data Analyzer is connected to the power supply AC 10...

Page 14: ...your personal protective equipment WARNING Risk of injury due to components falling over The side panels and lid of the transport crate are heavy and difficult to handle Falling objects pose a risk of...

Page 15: ...e the table against rolling away Make sure that all four adjustable feet are completely on the tabletop 2 4 4 3 Risks during operation WARNING Risk of injury and or damage caused by faulty operation R...

Page 16: ...or in areas used by people can pose a risk Measures Lay the connecting cables for the hand held scanner and the voltage supply so that there is no risk of people tripping over them and the cables are...

Page 17: ...es not move accidentally during maintenance and repair work NOTE Claims under the warranty rendered void If the device is opened any warranty claims against SICK AG will be void Measure Do not open th...

Page 18: ...principles The table must be secured against rolling away A sliding table is available as an accessory 2 4 7 Protective equipment The operating entity must wear personal protective equipment PPE in ac...

Page 19: ...ed centrally with voltage via a power cable The MDA s typical power consumption in running operation is around 36 watts 2 5 2 Disposal after final decommissioning SICK does not currently take back dev...

Page 20: ...Data Analyzer MDA800 with a monitoring length of 800 mm 1079163 Master Data Analyzer MDA650 Image with a monitoring length of 650 mm and a fixed IP camera 1079164 Master Data Analyzer MDA800 Image wit...

Page 21: ...r for recording the measurement data and emitting the measurement results to the customer s system 5 One display for visualizing the measurement results 6 One IP camera only for MDA650 Image MDA800 Im...

Page 22: ...sfer the force to the weighing cells installed on the corners The glass panel made of safety glass makes sure the force is distributed evenly on all four corners The scales display only visualizes the...

Page 23: ...id The vertical light grid s sender is secured to the frame with two handles Fig 7 Measurement gantry with light grids A wire draw encoder mounted in the housing interior supplies the positional data...

Page 24: ...ts are transmitted via the Ethernet interface to the higher level customer system 5 Display The display is the system s central visualization unit It displays the measured values from the various comp...

Page 25: ...odule The WLAN Ethernet Port Adapter which is available as an accessory for the controller housing enables the Ethernet interface to be connected wirelessly to a WLAN access point This enables measure...

Page 26: ...data can be recorded at any chosen location e g right on the high bay racking A WLAN adapter must be connected in this case The measurement process depends on the operating mode in question Fig 14 Me...

Page 27: ...Fig 15 Marked measurement field on the glass panel Bar code reading only for operating mode with bar code scanning The wired hand held scanner identifies the object and transmits the shipping number t...

Page 28: ...er of interrupted light beams on the receiver lines can be used to detect the profile of the object The change in the number of beams on the receiver lines as a result of the shadowing is transmitted...

Page 29: ...in gauge weighing cells use the physical principle that an electrical conductor changes its electrical resistance as a result of mechanical changes Fig 18 Operating principle Weighing process If a loa...

Page 30: ...idual systems to the respective object Depending on the system variant the output of measured values are sent to the higher level customer system via Ethernet LAN or via a WLAN access point When using...

Page 31: ...ugh space at the operation site for the following activities Operating the system Cleaning repair and service Ethernet connection requirements In the operating mode without bar code scanning a permane...

Page 32: ...6 Status indicators Light grids senders LEDs on the MLG 2 receiver No LED indicator Description 1 Green Green LED permanently on Supply voltage on Green Green LED off Supply voltage off or too low 2...

Page 33: ...cators The wired hand held scanner has an LED to display the operational and reading status Fig 21 Status indicators Hand held scanner LED indicator Description Blue LED is permanently blue Supply vol...

Page 34: ...s yellow red if the network connection is not available or has been lost Tab 9 Status indicators IP camera 3 5 4 Status indicators Display The display is used to visualize the measurement results as w...

Page 35: ...r Status Description PWR Green On Supply voltage is on Flashing Supply voltage is too low Off Supply voltage is not on Blue purple red Blue light A WLAN connection has been established Purple The devi...

Page 36: ...Data Analyzer has two Ethernet interfaces Name Description Data The measurement results are transmitted to the customer s higher level system using the Data Ethernet data interface The TCP IP and FTP...

Page 37: ...iately stored These symbols must be observed Icon Meaning Transport the crate with this side facing up The contents of this transport crate are fragile Keep dry Do not place anything on top of this bo...

Page 38: ...ng transport tipping or falling loads pose a risk of severe injury or damage to property Measures Only use lifting equipment which is suitable for the weight and dimensions of the freight Make sure th...

Page 39: ...hoes in addition to your personal protective equipment WARNING Risk of injury when lifting heavy objects There is a risk of injury when lifting heavy objects Depending on the system variant the MDA we...

Page 40: ...ranty The steps should be repeated in reverse order if the package is to be sent back NOTE Disposing of the packaging The packaging used for the Master Data Analyzer is made from wood and plastic The...

Page 41: ...evere crushing or even loss of limbs There is also the risk of inflicting damage to the device Measures Place the device on a sufficiently stable and steady table Secure the table to prevent rolling a...

Page 42: ...sufficient size and secured against rolling away A non slip base is recommended Make sure that all four adjustable feet are completely on the tabletop 2 Align the Master Data Analyzer You can use a sp...

Page 43: ...ownwards and tighten the screws once again The transport locks remain on the housing and can be returned to their initial position in case the device is transported again Fig 28 Removing the transport...

Page 44: ...MDA800 Image the IP camera is pre installed on the upper frame of the measurement gantry No further mounting work is required 4 5 2 Mounting the WLAN module A WLAN module is available as an accessory...

Page 45: ...s or equipment and they must comply with the electrical regulations Improper handling of live devices may lead to severe personal injury or death by electric shock Measures Electrical installation and...

Page 46: ...and Ethernet Fig 30 Hand held scanner connected as standard The IP camera is also already connected for the MDA650 Image MDA800 Image devices The connecting cable is fed into the controller housing by...

Page 47: ...A 3 Cable with male connector for connection to the power network The delivery includes adapters for all types of male connectors used around the world Tab 15 Power supply unit with connecting cables...

Page 48: ...cable to a free Ethernet female connector for the target network 3 Establish the Ethernet connection to the target network 5 4 Connecting the sliding table with rechargeable battery If you would like...

Page 49: ...n M12 plug connector on both sides 1 Connect the M12 female connector on the WLAN adapter to the Power male connector 2 Connect the other end of the cable to the WLAN Power M12 female connector on the...

Page 50: ...ve the notes provided in chapter 2 Safety 6 1 Starting the MDA 6 1 1 Starting up the MDA Connect the voltage supply Insert the male connector on the connecting cable into the socket All system compone...

Page 51: ...ll be off If the yellow LED flashes the signal that is being received is too weak A teach in process must be carried out see chapter 7 9 2 3 Performing teach in Checking whether objects are detected M...

Page 52: ...and the factory default IP address of 192 168 0 32 In order for the MDA to be automatically located by the configuration software the configuration PC must also be in the same address range The IP add...

Page 53: ...search field and start the search 3 Download the latest version of the SOPAS Engineering Tool software and save this in a temporary directory on the configuration PC 4 Start the installation by doubl...

Page 54: ...4 6 2 4 Launching SOPAS You have already connected the configuration PC to the Ethernet switch Launch SOPAS The corresponding icon is located in the Windows start menu and on the desktop by default Th...

Page 55: ...e search to add the MDA controller to the project Configuring the device search 1 Click the Search settings button The Connection Wizard starts This helps you to establish a link with a connected devi...

Page 56: ...e following pages of the wizard by pressing Next each time and click Complete to finish configuring the search settings If the number ranges for the configuration PC and the MDA controller match then...

Page 57: ...ransfer by double clicking on the list entry or dragging and dropping The transferred controller is displayed in the left hand window as a tile A notification will appear if the device drivers for the...

Page 58: ...get the device drivers from Load the device drivers from the device and select the Device upload option 4 Click OK to confirm The device drivers are downloaded and installed in the SOPAS project It c...

Page 59: ...roller at the factory are transferred to the SOPAS project and then adapted to the requirements of the relevant application there Fig 39 Loading standard parameters into the SOPAS project 1 Click the...

Page 60: ...oller are compiled together in a corresponding device description for the SOPAS configuration software The project tree of the device description is used as an aid for configuration Configuring the pa...

Page 61: ...ng the IP address 1 In the project s tree structure select the function Parameter Network Interfaces IOs Ethernet 2 Please issue a static IP address Please therefore leave the default input Static unc...

Page 62: ...he project window Following the change to the IP address for the data interface the device tile has the status Offline 2 Connect the SOPAS project by double clicking the device tile with the MDA s con...

Page 63: ...erver to which the measurement results should be transferred Data host FTP port Add the port that should be used to connect to the server Data host FTP username Data host FTP password Enter the FTP us...

Page 64: ...t be permanently saved in the controller 1 To do this click on the Permanently Save icon in the SOPAS toolbar The configuration is transferred to the MDA s controller and saved there permanently 2 The...

Page 65: ...rement gantry over the test object Rotate the test object in different directions and perform a measurement in each position Displaying measurement results All measurement results are listed on the di...

Page 66: ...ement Like the data with the measurement data the image files are transmitted to the customer s interface via the Ethernet interface where they are addressed accordingly The directories are defined in...

Page 67: ...accessible via a web browser Connecting the configuration PC to the WLAN module Establish a direct connection between the WLAN module and the configuration PC Fig 41 Connecting the configuration PC t...

Page 68: ...the instructions on proper operation Only use the system in perfect working order and for its intended purpose keeping safety and potential dangers in mind and in compliance with the operating instru...

Page 69: ...oor in areas used by people can pose a risk Measures Lay the connecting cables for the hand held scanner and the voltage supply so that there is no risk of people tripping over them and the cables are...

Page 70: ...d The display is mounted to a pole The pole is fixed to the controller housing with two brackets Unscrew the fixing screws for the brackets Fig 42 Adjusting the display and operating position of the m...

Page 71: ...iding table with rechargeable battery please read chapter 7 8 Using the sliding table with rechargeable battery Component self test All system components of the Master Data Analyzer are started up and...

Page 72: ...measurement The graphic display on the right hand side shows a 2D view of the measured object The symbols to the right of the measurement window enable you to switch between a 2D display from above an...

Page 73: ...to the customer server Visualizes the connection status A green symbol means that a connection to the customer server has been established and that data can be emitted to the customer system over the...

Page 74: ...hange without notice 74 7 2 4 Moving the measurement gantry to a start position The measurement gantry must be located in the start position before the first measurement If you haven t already done so...

Page 75: ...ade up of several parts However these parts must all be recognized as one object The entire object has to be within the measurement field clear glass area Fig 45 Placing the entire measuring object on...

Page 76: ...ld scanner or entered manually The bar code is the starting signal for a new measurement process When the bar code is scanned the system generates a new measurement data set The bar code and the measu...

Page 77: ...creen s user interface touch the Barcode field or the symbol with your finger A keyboard will then appear on the touchscreen 2 Enter the bar code using the displayed keyboard Where appropriate you can...

Page 78: ...be added to this dataset during the volume measurement process 7 3 1 2 Weighing the object only for the operating mode without bar code scanning In the operating mode without bar code scanning the me...

Page 79: ...e saying that you require a valid bar code or stable weight before you can proceed Recording the object dimensions 1 Hold the measurement gantry using the handles and slowly move it over the object Th...

Page 80: ...nts You will receive an error message if the measurement could not be successfully completed For example this may be the case if The entire object is not placed on the measurement field The object to...

Page 81: ...switch between the two 2D displays To do so press the symbols to the right of the measurement field The top view also visualizes the smallest enveloping cuboid the box volume 7 3 3 3 Displaying the m...

Page 82: ...the MSC800 controller via the defined interface The transmitted measured values remain on the display 7 4 1 2 Saving measurement data internally only for operating mode with bar code scanning If the...

Page 83: ...t your system still has sufficient memory space available Please check the circle symbol for the storage status for this purpose Icon Meaning Green symbol The internal memory is empty or contains a no...

Page 84: ...green but for example the user does not have write access to the FTP directories to store the measurement data How to proceed 1 Press OK to confirm you have seen the notification 2 The symbol for the...

Page 85: ...ring a server connection manually Manually attempting to restore a connection to the customer server is particularly important in the operating mode without bar code scanning as the measurement data m...

Page 86: ...asurement The data can also be transmitted at a later point once the device has been reconnected to the server Moving the measurement gantry to the end position 1 Move the measurement gantry to a posi...

Page 87: ...3 1 Starting the measurement process The graphic display of the measured values is reset In the operating mode with bar code scanning the measurement window now contains the scanned bar code and the...

Page 88: ...lume measurement Press OK to confirm you have seen the error message The window containing the message closes If you accidentally close the window without having read the error message you can display...

Page 89: ...table weight is displayed 4 Move the measurement gantry over the object Once the volume has been measured all measured values appear on the display and are transmitted by the MSC800 controller to the...

Page 90: ...only for operating mode without bar code scanning In the operating mode without bar code scanning the following error message appears if you have placed an object on the measurement field and performe...

Page 91: ...e MDA is transported on a sliding table Hands may be crushed between the measurement frame and the side recesses in the housing Measures Use cable ties to secure the handles of the measurement gantry...

Page 92: ...password As the end customer you will be able to access the GENERAL and VIEW tabs with the following user levels Tab Setup User level Password GENERAL Program interface language Zero point correction...

Page 93: ...storting the measurement result It also helps to eliminate smaller measuring tolerances when weighing Tap the Tare button in the configuration window The weight displayed on the weighing scales displa...

Page 94: ...2 receivers will briefly illuminate one after the other The yellow LED flashes slowly during the teach in process 2 If the teach in process has been successful the yellow LED on the receiver will go o...

Page 95: ...level by entering the relevant password servicelevel The configuration area opens with the two GENERAL and VIEW tabs 3 Switch to the VIEW tab Adjusting settings The top view visualizes the smallest e...

Page 96: ...contamination Removal of residue from labels Cleaning the glass panel Daily Trained personnel Display Cleaning the display 4X year or earlier if it becomes contaminated Trained personnel Housing Clean...

Page 97: ...to work on electrical systems or equipment and they must comply with the electrical regulations Improper handling of live devices may lead to severe personal injury or death by electric shock Measure...

Page 98: ...be rectified immediately Measures Report any loose or damaged cables to the maintenance team without delay Inspecting the linear guides As opposed to a sliding guide linear guides are hardly subject...

Page 99: ...ght emitting diode on the receiver The yellow LED also displays the same flashing behavior during the teach in process The contamination warning is shown on the display see also chapter 9 2 1 Status i...

Page 100: ...ng this may unintentionally trigger functions and malfunctions 2 Carefully wipe the areas that require cleaning with a clean dry microfiber cloth Use small circular movements when doing so Fig 50 Clea...

Page 101: ...internal housing area The internal housing area is largely protected against moisture and dust or dirt particles due to the brushes located in the long sides of the openings in the housing Nevertheles...

Page 102: ...nd securing it in place 1 Move the measurement gantry to the start position on the controller housing Fig 51 Cleaning Internal housing area preliminary work In this position the measuring wire from th...

Page 103: ...nting the glass panel 1 Carefully place the glass panel back on the four connecting bolts 2 Re tighten the four knurled screws 3 Release the measurement gantry from its fixing Performing teach in It i...

Page 104: ...ision of a qualified electrician is permitted to work on electrical systems or equipment and they must comply with the electrical regulations Improper handling of live devices may lead to severe perso...

Page 105: ...Remove the connecting cable from the faulty hand held scanner Fig 53 Replacing components Hand held scanner Connecting a replacement device 1 Insert the connecting cable into the replacement device u...

Page 106: ...e using the four fixing screws 3 Reconnect the cables and screw the plug connector in place 4 Ensure that the cables are securely fastened 8 2 3 Replacing the glass panel The glass panel is available...

Page 107: ...measurement gantry so that it does not move accidentally during the cleaning process Removing the glass panel 1 Unscrew and remove the four knurled screws which are used to mount the glass panel on th...

Page 108: ...dust shield housing Fig 58 Replacing components IP camera Removing the dust shield housing 2 Detach the dust shield housing from the camera The Ethernet connection cable is now accessible Fig 59 Repla...

Page 109: ...es and remove these from the WLAN module 2 Unscrew both fixing screws In doing so hold the device with one hand Fig 61 Replacing components WLAN module 3 Remove the WLAN module from the controller hou...

Page 110: ...orage status and connection status The status messages are broken down into Info Warning and Error messages Warning messages are yellow while Error messages are red Green status messages document prop...

Page 111: ...he defined interface 9 2 1 2 Overview of status messages The following tables provide an overview of all system messages with their error codes and a description of the error Messages about the system...

Page 112: ...upper measurement area Please place the item in the measurement area Error 00000040 Measurement error Item outside of rear measurement area Please place the item in the measurement area Error 00000080...

Page 113: ...messages Measurement status In the operating mode with bar code scanning messages regarding the storage status show whether or not there is sufficient space in the temporary memory bank Color Level Co...

Page 114: ...9 2 2 Status indicators for components This section explains what the fault indicators for the individual components mean and how to respond to them Fault indication on the light grids If the red LED...

Page 115: ...oblem Cause Remedy PWR green Supply voltage Supply voltage is not on Please also observe the operating instructions from the device manufacturer Red Device error Fault LAN Yellow Ethernet connection N...

Page 116: ...m x 600 mm Object rotation Omni Maximum object weight Up to 30 kg Minimum object weight 20 g Accuracy of the electronic scales 0 005 kg up to 15 kg 0 01 kg up to 30 kg Supply voltage AC 100 264 V 50 6...

Page 117: ...is M3005 V fixed alignment dome network camera Mounting type Fixed alignment Triggering Upon measurement of the front edge of the object Resolution in pixels 800 x 800 1920 x 1080 Supply voltage Power...

Page 118: ...aster Data Analyzer Subject to change without notice 118 10 2 Dimensional drawings Fig 62 Dimensional drawings of the MDA650 MDA800 10 3 Spare parts list Part number Spare part 6050652 Hand held scann...

Page 119: ...ale 000081212 Weight value is zeroed if the measurement was not legal for trade if there was an error Separator 1 5 Unit weight OWU 1 Units of weight g Separator 1 6 Scale error connection Byte 1 of S...

Page 120: ...uring secure transportation 37 Tab 14 Connections on the controller housing 46 Tab 15 Power supply unit with connecting cables 47 Tab 16 Checking operational readiness 50 Tab 17 User levels and standa...

Page 121: ...ults 30 Fig 20 Status indicators Light grids 32 Fig 21 Status indicators Hand held scanner 33 Fig 22 Status indicators IP camera 34 Fig 23 Status indicators Display 34 Fig 24 Status indicators WLAN mo...

Page 122: ...Touchscreen display 100 Fig 51 Cleaning Internal housing area preliminary work 102 Fig 52 Cleaning Internal housing area removing the glass panel 102 Fig 53 Replacing components Hand held scanner 105...

Page 123: ...Delivery 37 Dimensional drawings 118 Display 24 Adjusting the height 70 Adjusting the user language 93 Cleaning 100 Replacing 105 Rotating 70 Status indicators 34 Disposal 19 E Electrical installation...

Page 124: ...canning 26 Operating principle 26 Operation 68 Operational readiness 50 Output of measured values 30 P Packaging 37 Power consumption 19 PPE 18 Project planning 31 Protective devices 17 Protective equ...

Page 125: ...up 7 Teach in Display 93 Technical specifications 116 Test run 65 The operating entity s responsibilities 18 Transport 38 V Visual inspections 98 Visualization 30 W Weighing process 29 Wire draw encod...

Page 126: ...11 APPENDIX 8020065 ZSP4 2017 08 10 SICK O P E R A T I N G I N S T R U C T I O N S Master Data Analyzer Subject to change without notice 126...

Page 127: ...APPENDIX 11 127 8020065 ZLP4 2017 08 10 SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S Master Data Analyzer...

Page 128: ...Mail support sick jp Malaysia Phone 6 03 8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mario garcia sick com Netherlands Phone 31 30 2044 000 E Mail info sick nl New Zealand...

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