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SICK 1067380, Operating Instructions Manual

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SICK 1067380 Operating Instructions Manual Download Page 78

Host

Host

Shield

30

31

32

6

30

31

32

6

30

31

32

6

33

34

43

44

6

30

31

32

6

40

41

42

7

40

41

42

7

CDB650-
204

CDB650-
204

CDB650-
204

Device 2 

4

Device 3 

4

Device 4 

4

(Slave) 

8

(Slave) 

8

(Slave) 

8

GN = 01 

6

Device 1 

4

(Master) 

5

GN = 63 

6

GN = 02 

6

GN = 03 

6

(max. 32 participants) 

á

Stub 

9

Switch 

3

ON

OFF

S2 (TermCAN):

Switch 

3

ON

OFF

S2 (TermCAN):

Switch 

3

ON

OFF

S2 (TermCAN):

21

22

23

6

31

32

33

7

CDM420-
0006

Switch 

3

ON

OFF

S4 (TermCAN):

C

A

N

_H

C

A

N

_L

S

hi

e

ld

GN

D

C

A

N

_H

C

A

N

_L

S

hi

e

ld

GN

D

C

A

N

_H

C

A

N

_L

S

hi

e

ld

GN

D

C

A

N

_H

C

A

N

_L

S

hi

e

ld

GN

D

C

A

N

_H

C

A

N

_L

S

hi

e

ld

GN

D

GND

GND

GND

RxD

TxD

TD‒

RD‒

RD+

TD+

RS-232

RS-422

T‒/TxD 

R‒/RxD 

T+ 

R+ 

CDB650-204

42

Connection 
cable

 

ß

Connection 
cable

 

ß

Connection 
cable

 

ß

Connection 
cable

 

ß

CAN

CAN

CAN

amongst 
others 
CAN 

7

amongst 
others 
CAN 

7

amongst 
others 
CAN 

7

amongst 
others 
CAN 

7

Switch 

3 

ON

OFF

S2 (TermCAN):

Serial Host interface 

2

Ethernet (Host port) 

1

Alternative connection module 

â

:  

422

485

S6 (RS): 

Ethernet

Ethernet

GN = Device number 

à

Figure 23: Wire the CAN interface of the device in the CDB650-204 connection module. Connec‐
tion and looping through of the supply voltage and connection of a trigger sensor for read cycle
generation at the master, for example, are disregarded here!

1

Lector63x = V2D63xx-xxxxYx (Y = A, B or S): Ethernet (host port)

2

Serial host interface

3

Switch

4

Device

5

Master

6

Device number

7

CAN etc.

8

Slave

9

Branch line

ß

Lector63x = V2D63xx-xxxxYx (Y = A, B or S): connection cable 1:1 (female connector,
M12, 17-pin, A-coded/male connector, M12, 17-pin, A-coded)

à

Device number (GN)

á

Maximum 32 users

13 

ANNEX

78

O P E R A T I N G   I N S T R U C T I O N S | Lector63x Flex C-mount and S-mount

8018071/16XD/2020-05-06 | SICK

Subject to change without notice

Summary of Contents for 1067380

Page 1: ...O P E R A T I N G I N S T R U C T I O N S Lector63x Flex C mount and S mount Image based code readers ...

Page 2: ...rmissible within the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 2 O P E R A T I N G I N S...

Page 3: ...ry 15 3 3 Product characteristics 17 4 Transport and storage 24 4 1 Transport 24 4 2 Unpacking 24 4 3 Transport inspection 24 4 4 Storage 24 5 Mounting 26 5 1 Mounting instructions 26 5 2 Overview of mounting procedure 26 5 3 Preparation for mounting 26 5 4 Mounting the lens unit 27 5 5 Mounting location 31 5 6 Mounting the device 37 6 Electrical installation 39 6 1 Safety 39 6 2 Wiring instructio...

Page 4: ...issioning 66 10 1 Disposal 66 11 Technical data 67 11 1 Features 67 11 2 Mechanics and electronics 68 11 3 Performance 69 11 4 Interfaces 69 11 5 Ambient data 70 12 Accessories 71 13 Annex 72 13 1 EU declaration of conformity Certificates 72 13 2 Dimensional drawings electronic 72 13 3 Connection diagrams of connection module CDB650 204 72 13 4 Connection diagrams of connection module CDM420 0006 ...

Page 5: ... instructions of the specific machine 1 2 Scope These operating instructions serve to incorporate the device into a customer system Instructions are given by stages for all actions required These operating instructions apply to all available device types of the product To obtain more detailed information on identifying your device type see Type code page 14 Available device types are listed on the...

Page 6: ... specification diagrams EU declarations of conformity for the product family Dimensional drawings and 3D CAD dimension models of the device types in vari ous electronic formats Other publications related to the devices described here Publications dealing with accessories NOTE Important information about the integratable VI55I illumination unit can be found in the VI55I ring illumination unit techn...

Page 7: ...industrial and logistics areas and meets the require ments for industrial ruggedness interfaces and data processing NOTICE Only the VI55I illumination units from SICK intended for integration in this application can be used as integratable illumination units SICK AG assumes no liability for losses or damage arising from the use of the product either directly or indirectly This applies in particula...

Page 8: ...RNING Danger due to improper use Any improper use can result in dangerous situations Therefore observe the following information Product should be used only in accordance with its intended use All information in these operating instructions must be strictly observed Shut down the product immediately in case of damage 2 3 Internet protocol IP technology NOTE SICK uses standard IP technology in its ...

Page 9: ...he device can be opened temporarily In open state the device does not conform to a specified enclosure rating The device should therefore be protected against moisture and dust during this time b Operate the device only for a short time without closed cover NOTE The USB interface of the device is used in industrial environments only as a service interface for temporary use e g for configuration tr...

Page 10: ... devices in their particular application Commissioning configura tion Basic knowledge of the WindowsTM operating system in use Basic knowledge of the design and setup of the described con nections and interfaces Basic knowledge of data transmission Basic knowledge of 1D technology bar code or 2D technology matrix code Operation of the device for the particular application Knowledge of the operatio...

Page 11: ...onal regulations on photobiological security of lamps and lamp systems If the product is operated in conjunction with external illumination systems the risks described here may be exceeded This must be taken into consideration by users on a case by case basis Laser alignment aid CAUTION Optical radiation Laser class 1 The accessible radiation does not pose a danger when viewed directly for up to 1...

Page 12: ...Work on electrical systems must only be performed by qualified electricians Follow the notes in the operating instructions Install the grounding for the product and the system in accordance with national and regional regulations 2 8 Warning sign on the device Devices and illumination units with LEDs in risk group RG 2 are provided with the follow ing warning label Figure 1 Risk Group 2 CAUTION Pos...

Page 13: ...he protective optics cover near the light outlet so that it is clearly visible 5 If the device itself is for example integrated into a machine in such a way that the attached warning label is obscured attach further clearly visible labels to the machine close to where the light is emitted SAFETY INFORMATION 2 8018071 16XD 2020 05 06 SICK O P E R A T I N G I N S T R U C T I O N S Lector63x Flex C m...

Page 14: ... the Lector63x product family are arranged according to the following type code V2D6xyz abcdefg V2D 6 x y z a b c d e f g 1 2 3 4 5 6 7 8 9 10 11 12 13 Position Description Characteristic 1 Device name V2D Vision 2D matrix 2 Product family 6 6xx 3 Platform housing 3 Midrange Line 4 Resolution of the image sensor 1 1 3 megapixels 1 280 px x 1 024 px 2 1 9 megapixels 1 600 px x 1 200 px 5 Function R...

Page 15: ...unt lens SC 9 6 mm f8 SD 12 5 mm f8 SE 17 5 mm f8 SF 25 mm f8 12 Connection variants 1 B Standalone Power Serial Data CAN I O Ethernet USB 2 13 IP protection class material of the optics protection hood front screen 0 None camera housing only 8 IP67 plastic 22 7 mm low 4 IP67 plastic 37 7 mm medium 1 IP67 plastic 60 0 mm high 1 Information see Pin assignments of electrical connections page 44 2 Se...

Page 16: ...bel can be stuck over the access opening for the screw on the top of the device One label serves as a spare part 1 SICK lens cloth Is used for cleaning optical surfaces e g the front screen in the optics protection hood 1 Printed safety notes multilin gual Brief information and general safety notes 1 Order individual components separately as accessories Depending on order e g lens integratable ill...

Page 17: ...7 4 tapped blind holes M5 5 5 mm deep for mounting the device 8 2 sliding nuts M5 5 5 mm deep as an alternative method of mounting the device 9 Connection for an integrable illumination unit VI55I ring illumination unit ß 2 laser alignment aids à S mount or C mount optics module á 4 blind tapped holes 2 5 mm for mounting the spacers for the integrable illumination VI55I ring illumination unit â Op...

Page 18: ...ation soft ware With the default device settings the feedback LED briefly generates a green light spot within the field of view of the device after a successful read 3 3 2 Display and control elements 0 100 Ready Result Test Teach Focus Setup L A GbE Func Light 1 2 3 4 Figure 5 Status LEDs bar graph display and function keys on the top of the device 1 Arrow pushbutton 2 Return pushbutton 3 Bar gra...

Page 19: ... last 10 90 to 100 The bar graph display is activated in standard read mode Teach When you teach in a match code the device reads the code that is pre sented and saves the code permanently as a target code for future code comparisons during read mode For Pharmacodes the Code type code length function must first be defined in SOPAS ET Setup The device adjusts itself automatically to suit the lighti...

Page 20: ... the PLC device identification O lights up Ö flashes o does not light up 3 3 3 Memory card The device has a card slot integrated in the housing The card slot accommodates a memory card in microSD format NOTE The microSD memory card is optional and not included in the scope of delivery of the device The device supports memory cards up to max 32 GB Only use types industrial standard approved by SICK...

Page 21: ...g the firmware see the SICK Support Portal Optional Image is saved for a failed read read result No Read For information on other available functions see Overview of SOPAS Parameters in the online help of the device part number 8020322 www sick com 8020322 Other functions available on request When saving a parameter set for the first time use an empty MicroSD memory card b Check and if necessary d...

Page 22: ...cannot be inter preted by the device the device saves its currently valid internal parameter set to the memory card provided there is sufficient storage space The device then starts with its internal parameter set If the memory card contains a parameter set that can be interpreted by the device the device permanently overwrites the currently valid internal parameter set with this external paramete...

Page 23: ... a complete device the device is assembled by SICK In the case of a basic device the user assembles the device to suit his specific application using the following com ponents camera housing lens illumination unit and optics protective hood Depend ing on the configuration it may also be possible to use spacers illumination unit con nectors spacer rings and filters We recommend only using products ...

Page 24: ...n Immediately upon receipt in Goods in check the delivery for completeness and for any damage that may have occurred in transit In the case of transit damage that is visible externally proceed as follows Do not accept the delivery or only do so conditionally Note the scope of damage on the transport documents or on the transport com pany s delivery note File a complaint NOTE Complaints regarding d...

Page 25: ...of longer than 3 months check the general condition of all components and packaging on a regular basis TRANSPORT AND STORAGE 4 8018071 16XD 2020 05 06 SICK O P E R A T I N G I N S T R U C T I O N S Lector63x Flex C mount and S mount 25 Subject to change without notice ...

Page 26: ... the wall of a housing The device must be mounted using the tapped blind holes provided for this pur pose or using the sliding nuts Mount the device in a shock and vibration insulated manner Make sure the device has a clear view of the codes Auxiliary equipment required Mounting system with sufficient load bearing capacity and suitable dimensions 4 or 2 M5 screws for mounting on a mounting system ...

Page 27: ...with a focal length of 12 mm or 16 mm do not fea ture any plastic lenses in front of the LEDs in the round recesses Take the necessary ESD precautions when assembling the device Do not insert your fingers into the recesses Do not touch the open contacts of the electrical connection for the illumination unit on the camera housing NOTE Possible impairment of image quality Dust and fingerprints on op...

Page 28: ...ip base 3 Remove the protective cap from the round light inlet 4 Carefully insert the optional filter and spacer disk into the light inlet 5 Screw the lens unit into the C mount thread until it engages This will also lock the optional filter in place at the same time 6 Mount the 4 spacers Maximum recommended torque 65 Ncm 7 Insert the illumination unit connector 8 Mount the illumination unit using...

Page 29: ...f the supply voltage to the device 2 Place the camera housing on a nonslip base 3 Remove the protective cap from the round light inlet 4 Carefully insert the optional filter and spacer disk into the light inlet 5 Carefully screw the C mount lens into the C mount thread until it engages This will also lock the optional filter in place at the same time 6 Mount the two mounting brackets for the ICL r...

Page 30: ... protective cap from the round light inlet 4 Depending on the lens used and the desired working distance one or more spacer rings may need to be mounted below the lens The spacer rings are sold in packets part number 2066933 and 2081458 The recommended spacer rings to use depend on the working distance and the focal length of the lens see table 8 page 31 5 Screw in the lens unit until the limit st...

Page 31: ...3 150 210 1 1 3 210 1 1 1 1 No spacer rings required 2 This working distance requires longer spacers a longer illumination unit connector part number 2079501 and a taller optics protective hood part number 2079127 3 Working distance not possible with this lens 5 5 Mounting location 5 5 1 Working range Depending on the device type the working range is between 50 mm and 2 200 mm The field of view is...

Page 32: ...he typical value is between 10 and 20 Depending on the application an angle of between 0 bright field light and 45 dark field light may be advisable 5 MOUNTING 32 O P E R A T I N G I N S T R U C T I O N S Lector63x Flex C mount and S mount 8018071 16XD 2020 05 06 SICK Subject to change without notice ...

Page 33: ...50 0 mm a b c e f d 0 4 0 2 0 3 0 5 0 1 0 1 0 2 0 3 0 4 0 15 0 25 0 35 0 05 7 7 Field of view in mm 1 Complete area 2 Narrow area 8 Min resolution in mm 3 1D code 4 2D code 5 Field of view in mm 1 Working distance focus position in mm 6 Working distance focus position in mm 6 8 1 Field of view in mm2 2 Overall range 3 Minimum resolution in mm 4 1D code 5 2D code 6 Working distance Focus position i...

Page 34: ...2 1 2 1 4 1 6 1 0 0 1 0 2 0 3 0 4 0 15 0 25 0 35 0 4 0 2 0 3 0 5 0 1 0 05 a f 9 6 mm b f 12 5 mm c f 17 5 mm d f 25 0 mm Optional spacer rings required 9 a b c d 7 8 7 3 Working distance focus position in mm 6 Working distance focus position in mm 6 1 Field of view in mm2 2 Overall range 3 Minimum resolution in mm 4 1D code 5 2D code 6 Working distance Focus position in mm 7 Focal length of lens h...

Page 35: ...0 2 0 3 0 1 0 1 0 2 0 3 0 15 0 25 0 35 0 05 400 x 300 600 x 450 800 x 600 1 000 x 750 1 200 x 900 200 x 150 0 1 0 3 0 5 0 7 0 9 0 2 0 4 0 6 0 8 1 0 1 2 1 4 a b c e f d 7 7 Working distance focus position in mm 6 Working distance focus position in mm 6 8 1 Field of view in mm2 2 Overall range 3 Minimum resolution in mm 4 1D code 5 2D code 6 Working distance Focus position in mm 7 Focal length of le...

Page 36: ...1 2 1 4 a b c d a f 9 6 mm b f 12 5 mm c f 17 5 mm d f 25 0 mm Optional spacer rings required 9 a b c d 0 4 0 2 0 3 0 1 0 1 0 2 0 3 0 15 0 25 0 35 0 05 7 8 7 Working distance focus position in mm 6 Working distance focus position in mm 6 1 Field of view in mm2 2 Overall range 3 Minimum resolution in mm 4 1D code 5 2D code 6 Working distance Focus position in mm 7 Focal length of lens here example ...

Page 37: ... area 2 1 Field of view in mm2 2 Overall range 3 Minimum resolution in mm 4 1D code 5 2D code 6 Working distance Focus position in mm 7 Selected code resolution 8 Focal length of lens here example for f 12 5 mm 9 Reading off resultant maximum working distance ß Reading off resultant field of view mm x mm à Optional spacer ring required Given in red Code resolution for 2D code 7 1 0 mm Focal length...

Page 38: ...llowing steps Mount the device on a customer supplied mounting system using at least 2 M5 screws of a suitable length Screw the screws no more than 5 mm into the tapped blind holes or sliding nuts of the device To do this either use all 4 threaded mounting holes on the rear of the device or alternatively use the two M5 sliding nuts in the lateral slots Attach the separately ordered optional SICK m...

Page 39: ...injury and damage caused by electrical current As a result of equipotential bonding currents between the device and other grounded devices in the system faulty grounding of the device can give rise to the following dan gers and faults Dangerous voltages are applied to the metal housings Devices will behave incorrectly or be destroyed Cable shielding will be damaged by overheating and cause cable f...

Page 40: ...ffering ground potentials and cause the hazards specified This is for example possible in cases where there are devices within a widely distributed system covering several buildings Remedial measures The most common solution to prevent equipotential bonding currents on cable shields is to ensure low impedance and current carrying equipotential bonding If this equipo tential bonding is not possible...

Page 41: ...es the ground loop Within the islands a stable equipotential bonding prevents equalizing currents on the cable shields Measures for small system installations For smaller installations with only slight potential differences insulated mounting of the device and peripheral devices may be an adequate solution U System Controller Power Supply SICK Device 8 6 5 2 1 3 4 7 9 ß Figure 11 Example Preventio...

Page 42: ...s and defects Follow the wiring notes precisely Configure the circuits connected to the device as ES1 circuits or as SELV circuits SELV Safety Extra Low Voltage The voltage source must meet the requirements of ES1 and PS2 EN 62368 1 or SELV and LPS EN 60950 1 Protect the device with an external slow blow fuse at the beginning of the supply cable The required fuse rating is 2 A slow blow Connect th...

Page 43: ...n see Wiring data interfaces page 47 6 3 Connection diagrams 6 3 1 Connection principle SOPAS SOPAS Configuration 3 Image display 4 Diagnostics 5 Power Ethernet USB 2 Cable 6 Cable 7 Connection module 1 1 2 VS GND USB USB Ethernet Ethernet Lector 63x Figure 12 Connection block diagram 1 Connection module CDB650 204 or CDM420 0006 2 Alternative USB adapter cable male connector M8 4 pin male connect...

Page 44: ...ower I O Power SerialData CAN I O USB External illumination connec tion Ethernet Gigabit Ethernet Power I O External light Ethernet USB 3 1 7 2 6 5 4 8 13 14 17 15 9 10 12 16 11 Male connector M12 17 pin A coded 4 1 3 2 Female connector M8 4 pin coded 1 4 3 2 Female connector M12 4 pin A coded 1 7 2 6 5 4 3 8 Female connector M12 8 pin X coded PIN Signal Signal Signal Signal 1 GND DC 5 V VS 1 swit...

Page 45: ...nnector M12 17 pin A coded 2 CDM420 0007 for connecting 2 devices 3 Adapter cable female connector M12 17 pin A coded male connector D Sub HD 15 pin NOTE Connection module For detailed information about mounting and electrical installation please refer to the operating instructions for the connection module in question These are available online at www sick com CDB www sick com CDM 6 5 2 Connectin...

Page 46: ...0 42 0 65 0 65 1 For supply cable rating and fuse at the start of the cable 2 For power supply unit rating 3 Illumination units with a higher current consumption are possible however the peak currents may be sig nificantly higher Internal limiting of the output current to 0 65 A RMS by a cold conductor PTC Protecting the supply cables To ensure protection against short circuits overload in the cus...

Page 47: ...ate for the serial interface depends on the length of cable and on the type of interface Observe the following recommendations Table 13 Data transmission rates and recommended max cable lengths Interface Data transmission rate Distance to the target computer host RS 232 Up to 19 2 kBd Max 15 m 38 4 kBd 57 6 kBd Max 5 m 115 2 kBd 500 kBd 2 m RS 422 1 Up to 38 4 kBd Max 1 200 m 38 4 kBd 57 6 kBd Max...

Page 48: ...0 204 RS 232 see Wiring serial host interface RS 232 of the device in CDB650 204 page 75 RS 422 see Wiring serial host interface RS 422 of the device in CDB650 204 page 76 CDM420 0006 RS 232 see Connecting serial host interface RS 232 of the device in CDM420 0006 page 89 RS 422 see Connecting serial host interface RS 422 of the device in CDM420 0006 page 89 Termination of the RS 422 data interface...

Page 49: ...teristic data of the digital inputs Sensor 1 and Sensor 2 Switching behavior Power to the input starts the assigned function e g start of the internal reading interval of the device Default active high Debouncing 10 ms standard Features Opto decoupled reverse polarity protected Can be wired with PNP output of a trigger sensor Electrical values The electrical values are identical for all digital in...

Page 50: ...6 Wiring the digital outputs The physical digital outputs Result 1 to Result 4 or Result 1 and Result 2 are used to signal events in the read operation Different functions can be assigned to them independently of each other for this purpose If the assigned event occurs then the corresponding digital output becomes live after the end of the read cycle for the selected pulse duration for example def...

Page 51: ...in the device using a configuration tool e g the configuration software SOPAS ET Extension additional logical digital outputs in the device for physical external digital outputs on the optional connection module Thanks to the optional CMC600 parameter cloning module in combination with the CDB or CDM connection module the two digital outputs External output 1 and External output 2 are additionally...

Page 52: ... out puts of the device in the CDB650 204 page 84 CDM420 0006 Result 1 Result 2 see Wiring digital outputs of the device in the CDM420 0006 page 96 External output 1 AUX Out 1 External output 2 AUX Out 2 see Wiring the external digital out puts of the device in the CDM420 0006 page 97 6 ELECTRICAL INSTALLATION 52 O P E R A T I N G I N S T R U C T I O N S Lector63x Flex C mount and S mount 8018071 ...

Page 53: ...e device via Ethernet or USB The connection wizard starts automatically 4 The following IP addresses are configured by default on the device IP address P1 192 168 0 1 Subnet mask 255 255 255 0 5 Select the desired device from the available devices and add to the project by dou ble clicking The device appears on the left side of the window 6 To open the device window double click on the device on t...

Page 54: ... fitted remove the external ICL ring illumination unit To do this first remove the connecting cable at the ring illumination unit Undo the ICL ring illumi nation unit at both mounting brackets and remove see Assembling the basic device with C mount lens and external ICL ring illumination unit page 29 2 Remove the optics protective hood To do this turn the optics protective hood anti clockwise as s...

Page 55: ...s into focus and the edges are clearly discernible Available in Extended mode The sharpness diagnostic bar is now at its maximum position 2 If necessary use the Shutter time Brightness and Contrast sliders to optimize the brightness and contrast 3 To avoid inadvertently changing the setting lock the manual focus screw on the top side of the device Continuing configuration 1 Make settings for addit...

Page 56: ...e device adjusts itself automatically to suit the lighting conditions working dis tance and quality of the code presented According to the default setting the device permanently stores the values determined for the two parameter modules image decoder during this process thereby overwriting the existing configura tion NOTE If the Setup LED lights up yellow or red the read result is inadequate If th...

Page 57: ...ganization scheme for the internal and external components involved Parameter set in the main memory of the device 8 Permanently saved parameter set of the device 5 Factory default setting of the device 9 Device 2 Optional 1 Computer with SOPAS ET Configuration Software 3 MicroSD memory card 4 Parameter memory module CMC600 7 Volatile memory â Opened project file with current parameter set of the ...

Page 58: ...erating it in proxy mode d If necessary by using a combination of a plus b or c NOTE To ensure that the MicroSD memory card functions reliably only use types approved by SICK You can find these as accessories online at www sick com Lector63x Functionality The user saves the current parameter set to the permanent parameter memory of the device using the Permanent option In addition the user manuall...

Page 59: ...conditions and climate Recommended At least every 6 months Specialist 8 2 Cleaning Cleaning includes the viewing window and the housing of the device NOTICE Equipment damage due to improper cleaning Improper cleaning may result in equipment damage Only use recommended cleaning agents and tools Never use sharp objects for cleaning Cleaning the inspection window Check the viewing window of the devic...

Page 60: ...e Never point the light source at people Avoid any reflections on people from reflective surfaces Be particularly careful during mounting and alignment work Do not open the housing Opening the housing will not switch off the light source Opening the housing may increase the level of risk Comply with the current national regulations on photobiological security of lamps and lamp systems If the produ...

Page 61: ...mp lint free cloth and a mild anti static lens cleaning fluid b Plastic window clean the viewing window only with a clean damp lint free cloth and a mild anti static lens cleaning fluid NOTICE If the inspection window is scratched or damaged cracked or broken the lens must be replaced Contact SICK Support to arrange this If the inspection window is cracked or broken take the device out of operatio...

Page 62: ... in the reading field Device faults hardware software 9 2 Detailed fault analysis 9 2 1 LEDs on the device The conditions that can be read from the LED on the device housing see Display and control elements page 18 include Operational readiness Ready Status of the analysis result pass or fail Hardware fault Firmware download status Connection status of the device The LED display can indicate any e...

Page 63: ...see the final page of this document NOTE Before calling make a note of all type label data such as type designation and serial number to ensure faster telephone processing 9 5 Repairs Repair work on the device may only be performed by qualified and authorized person nel from SICK AG Interruptions or modifications to the device by the customer will inval idate any warranty claims against SICK AG 9 ...

Page 64: ... configuration data using the optional CMC600 parameter cloning module in the optional CDB or CDM connection module Prerequisite The device to be replaced was continuously operated connected to the connection module If the optional microSD memory card and CMC600 parameter cloning module are present the configuration data in the parameter cloning module has higher priority It is not necessary to co...

Page 65: ...e 26 When doing so note the previously applied markings on the bracket or surroundings 3 Reconnect the connecting cables of the replacement device see Electrical instal lation page 39 4 Switch on the supply voltage for the replacement device The replacement device starts with the default setting and searches for external storage medium with a valid parameter set Depending on the success of the sea...

Page 66: ...he environment due to improper disposal of the device Disposing of devices improperly may cause damage to the environment Therefore observe the following information Always observe the national regulations on environmental protection Separate the recyclable materials by type and place them in recycling containers 10 DECOMMISSIONING 66 O P E R A T I N G I N S T R U C T I O N S Lector63x Flex C moun...

Page 67: ...tchable using the configuration software Visible green light λ 525 nm 15 nm RG 1 Visible red light λ 630 nm 20 nm RG 1 LED risk group VI55I ring illumination unit Variants of the integratable VI55I ring illumination unit risk group RG 1 Type visible white light feedback LED part number 2078428 2078430 2078431 Type visible red light feedback LED part number 2098649 2098650 2084247 Type visible blue...

Page 68: ...nector M8 4 pin coded USB 1 female connector M12 4 pin A coded control of external illumination unit Supply voltage VS Voltage source in accordance with ES1 and PS2 EN 62368 1 or SELV and LPS EN 60950 1 DC 12 V 24 V 20 Power consumption Operation 10 W 20 typical Current consumption Max 1 5 A for a typical load of 100 mA on each of the 4 digital outputs Housing material Die cast aluminum plastic Ho...

Page 69: ...tput of the read result AUX 2 Service 1 FTP image transfer Data transmission rate 10 100 1 000 MBit s MAC address device specific see type label PROFIBUS Function host RS 232 data output of the read result Type of fieldbus integration optionally over external CDF600 21xx fieldbus module 3 to bus RS 485 Function blocks for various PLC manufacturers are available online at www sick com Lector63x PRO...

Page 70: ...with additional support by SICK function blocks function buttons MicroSD memory card Micro SD memory card flash card max 32 GB optional Data storage and retrieval image and data storage via microSD memory card and external FTP Maximum encoder fre quency 1 kHz External illumination control Via digital output max 24 V trigger or external illumination connection 1 For example Configuration diagnosis ...

Page 71: ...here applicable mounting information can be found online at www sick com Lector63x ACCESSORIES 12 8018071 16XD 2020 05 06 SICK O P E R A T I N G I N S T R U C T I O N S Lector63x Flex C mount and S mount 71 Subject to change without notice ...

Page 72: ...esult 3 Result 4 External output 2 CDB650 204 Connection module 6 Host 1 Aux 1 RS 232 HOST PLC Further data processing 8 PC Configuration Diagnostics Image display Interfaces 3 Device 2 Ethernet Host 2 Aux 2 Image transfer 5 USB Aux 3 4 Image transfer 5 RS 232 RS 422 Ethernet USB Host 2 Ethernet Aux 2 Aux 3 Sensor 2 Sensor 1 External input 2 External input 1 CMC600 1 ã â VS ß á External output 1 à...

Page 73: ...se the additional external digital inputs and outputs of the device highlighted in gray â Other functions ã Application dependent alternative stop trigger e g photoelectric sensor or travel increment incremental encoder 13 3 2 Wiring overview of the CDB650 204 Device Lector63x V2D63xx xxxxYx Y A B or S 1 digital input used ANNEX 13 8018071 16XD 2020 05 06 SICK O P E R A T I N G I N S T R U C T I O...

Page 74: ... 3 1 7 2 6 5 4 8 13 14 17 15 9 10 12 16 11 8 1 CDB650 204 VS UIN F S 1 UIN PC 6 7 à 5 1 9 6 RS 422 Figure 19 Connection of device and peripherals to the CDB650 204 connection module overview 1 External trigger sensor e g for read cycle generation 2 CMC600 parameter cloning module optional 3 e g PLC programmable logic controller 4 Name of the digital output 5 Auxiliary interface Aux 6 Male connecto...

Page 75: ...oded 3 Device 4 Device male connector M12 17 pin A coded 5 Connection module female connector M12 17 pin A coded Function of switch S1 Table 18 Switch S1 Power Switch setting Function ON Supply voltage UIN connected to CDB650 204 and device via fuse and switch S1 as a supply voltage UIN Supply voltage UIN can be additionally tapped at terminals 11 and 14 OFF CDB650 204 and device disconnected from...

Page 76: ...e the RS 232 data interface in the device with a configuration tool e g the con figuration software SOPAS ET 13 3 5 Wiring serial host interface RS 422 of the device in CDB650 204 Device Lector63x V2D63xx xxxxYx Y A B or S CDB650 204 Host 1 TD TD RD RD RD RD TD TD GND GND GND 11 12 1 5 5 6 11 12 6 33 T 43 T TxD 34 R 44 R RxD 42 GND 6 Shield RS 422 RS 422 422 485 S6 RS ON OFF S7 Term 485 S6 422 S7 ...

Page 77: ...e The relevant interface drivers for the device comply with the standard in accor dance with RS 422 The connection shown above is configured for operation of the host with perma nently activated drivers often described as RS 422 operation Activate the RS 422 data interface Point to Point option in the device with a configuration tool e g the configuration software SOPAS ET 13 3 6 Wiring the CAN in...

Page 78: ...rs CAN 7 amongst others CAN 7 amongst others CAN 7 Switch 3 ON OFF S2 TermCAN Serial Host interface 2 Ethernet Host port 1 Alternative connection module â 422 485 S6 RS Ethernet Ethernet GN Device number à Figure 23 Wire the CAN interface of the device in the CDB650 204 connection module Connec tion and looping through of the supply voltage and connection of a trigger sensor for read cycle generat...

Page 79: ...S VS GND SensGND 3 32 K 6 64 K Sensor D Vin C 9 9 2 1 C 2 1 12 SGND 6 Shield 11 UIN A Out UIN GND S3 Trigger sensor 1 E g photo electric switch 7 ON OFF S3 SGND GND Shield GND SensGND GND 3 1 7 2 6 5 4 8 13 14 17 15 9 10 12 16 11 3 1 7 2 6 5 4 8 13 14 17 15 9 10 12 16 11 6 5 Cable 2 SENS IN B 4 9 Figure 24 Trigger sensor supplied with power by connection module CDB650 204 1 Trigger sensor e g for ...

Page 80: ... IN 2 15 2 Function of switch S3 Table 21 Switch S3 SGND GND Switch setting Function ON GND of the trigger sensor connected with GND of CDB650 204 and GND of the device OFF Trigger sensor connected potential free at CDB650 204 and device Common isolated reference potential of all digital inputs is SGND Characteristic data of the digital inputs Table 22 Characteristic data of the digital inputs Sen...

Page 81: ...order to be able to use the additional external digital inputs and outputs of the device 4 Device 5 Logical External input in the device 6 e g photoelectric sensor 7 PNP sensor 8 Supply voltage VS CDB650 204 18 SGND 8 Shield 11 UIN A GND S3 UIN CMC600 ON OFF S3 SGND GND No YES S4 CMC Vin SensGND 1 VS ext GND A 18 2 EXT IN B CDB650 204 PNP sensor 4 VS GND 18 SGND 8 Shield 11 UIN A Out GND S3 VS ext...

Page 82: ...uts directly on the device these addition inputs via the CMC600 are designated as external inputs NOTE The CMC600 transmits the switching signals of the external digital inputs as statuses to the local inputs of the device via its serial data interface The digital inputs are not suitable for time critical applications Characteristic data of the digital inputs Table 25 Characteristic data of the di...

Page 83: ... 6 With inductive load see note 7 Connection module female connector M12 17 pin A coded 8 Device male connector M12 17 pin A coded Inductive load NOTE Provide an arc suppression switch at the digital output if inductive load is present b Attach a freewheeling diode directly to the load for this purpose Table 26 Assignment of placeholders to the digital outputs Device CDB650 204 Output A Pin B Sign...

Page 84: ...S 232 CDB650 204 CMC600 2 UIN External output A 6 C EXT OUT B 22 GND 6 Shield 4 Figure 29 Wiring external digital outputs External output 1 and External output 2 of the device in the CDB650 204 connec tion module 1 Device 2 The optional CMC600 parameter cloning module is required in the connection module in order to be able to use the additional external digital inputs and outputs of the device 3 ...

Page 85: ...puts The digital outputs are not suitable for time critical applications Characteristic data of the digital outputs Table 29 Characteristic data of the digital outputs External output 1 and External output 2 Type Switching Switching behavior PNP switching to supply voltage VS Default settings in the device no function logic not inverted active high Properties Short circuit protected temperature pr...

Page 86: ...vice 3 Interfaces 4 USB interface only for temporary use service 5 Image transmission 6 Connection module 7 Configuration diagnostics or image display 8 Data further processing 9 External digital outputs switching ß Supply voltage VS à External digital inputs switching á The optional CMC600 parameter cloning module is required in the connection module in order to be able to use the additional exte...

Page 87: ...d POWER Sensor 1 Sensor 2 Result 1 Result 2 S1 POWER ON OFF S2 S3 S4 S6 ON OFF ON OFF RS485 Term422 TermCAN SGND GND RS 232 Pin 2 RxD 3 TxD 5 GND Result 1 6 GND Result 2 6 VS Out GND Host TD TD RD RD TxD Host RxD GND GND RS 232 RS 422 F CDM420 0006 1 à VS 24 V F S 1 24 V VS 2 PC 5 e g PLC 7 8 9 Device ß 1 10 15 6 11 5 5 1 9 6 Figure 31 Overview connection of device and peripherals to the CDM420 00...

Page 88: ... 2 6 5 4 8 13 14 17 15 9 10 12 16 11 VS 24 V F S 1 24 V 5 4 Cable 2 Vs 1 1 10 15 6 11 5 Figure 32 Connecting supply voltage for the device in CDM420 0006 connection module 1 Supply voltage VS 2 Adapter cable male connector D Sub HD 15 pin female connector M12 17 pin A coded 3 Device 4 Device male connector M12 17 pin A coded 5 Connection module female connector D Sub HD 15 pin Function of switch S...

Page 89: ...connection module CDM420 0006 1 Device 2 Adapter cable male connector D Sub HD 15 pin female connector M12 17 pin A coded 3 Connection module female connector D Sub HD 15 pin 4 Device male connector M12 17 pin A coded NOTE Activate the RS 232 data interface in the device with a configuration tool e g the con figuration software SOPAS ET 13 4 5 Connecting serial host interface RS 422 of the device ...

Page 90: ...22 Switch setting Function ON Terminates the RS 422 receiver in the device to improve the noise ratio on the line OFF No termination NOTE User of the RS 422 data interface The relevant interface driver for the device complies with the standard in accor dance with RS 422 The connection shown above is configured for operation of the host with perma nently activated drivers often described as RS 422 ...

Page 91: ...CAN CAN Switch 3 ON OFF S4 TermCAN Serial Host interface 2 Ethernet Host port 1 ON OFF S2 RS485 Ethernet Ethernet RS 422 Alternative connection module â 30 31 32 6 40 41 42 7 CDB650 204 Switch 3 ON OFF S2 TermCAN CAN_H CAN_L Shield GND amongst others CAN 1 7 amongst others CAN 1 7 amongst others CAN 1 7 amongst others CAN 1 7 GN Device number à Figure 35 Wire the CAN interface of the device in the...

Page 92: ...ector63x V2D63xx xxxxYx Y A B or S Device 4 CDM420 0006 PNP sensor 8 VS VS VS GND SensGND 3 32 K 6 64 K Sensor E Vin D 9 2 1 C 15 1 5 Out 24V GND S6 ON OFF S6 SGND GND Shield GND A Sensor B 37 SGND 6 Shield 39 24 V GND SensGND 3 1 7 2 6 5 4 8 13 14 17 15 9 10 12 16 11 Trigger sensor 1 9 E g photo electric switch 7 3 6 5 1 10 15 6 11 5 Cable 2 Figure 36 Trigger sensor supplied with power by connect...

Page 93: ... Sensor 2 4 15 2 Function of switch S6 Table 33 Switch S6 SGND GND Switch setting Function ON GND of the trigger sensor connected with GND of CDM420 0006 and GND of the device OFF Trigger sensor connected potential free at CDM420 0006 and device Common isolated reference potential of all digital inputs is SGND Characteristic data of the digital inputs Table 34 Characteristic data of the digital in...

Page 94: ... order to be able to use the additional external digital inputs and outputs of the device 4 Device 5 Logical External input in the device 6 e g photoelectric sensor 7 PNP sensor 8 Supply voltage VS CDM420 0006 PNP sensor 4 VS GND Out GND S6 VS ext Vin CMC600 No YES S8 CMC ON OFF S6 SGND 17 SGND 8 Shield 39 24 V A Aux In B 24V SensGND Trigger sensor 1 5 2 3 CDM420 0006 Vin GND S6 CMC600 ON OFF S6 S...

Page 95: ... device these addition inputs via the CMC600 are designated as external inputs NOTE The CMC600 transmits the switching signals of the external digital inputs as statuses to the local inputs of the device via its serial data interface The digital inputs are not suitable for time critical applications Characteristic data of the digital inputs Table 37 Characteristic data of the digital inputs Extern...

Page 96: ...ub HD 15 pin 4 Load e g PLC 5 Output voltage Vout 6 With inductive load see note 7 Connection module female connector D Sub HD 15 pin 8 Device male connector M12 17 pin A coded Inductive load NOTE Provide an arc suppression switch at the digital output if inductive load is present b Attach a freewheeling diode directly to the load for this purpose Table 38 Assignment of placeholders to the digital...

Page 97: ...t Device 1 Aux RS 232 CDM420 0006 CMC600 3 24 V VS C Aux Out B 36 GND 6 Shield External output A 2 5 Figure 41 Wiring external digital outputs Aux Out 1 and Aux Out 2 of the device in the connection module CDM420 0006 1 Device 2 Logical External output in the device 3 The optional CMC600 parameter cloning module is required in the connection module in order to be able to use the additional externa...

Page 98: ...ings in the device no function logic not inverted active high Properties Short circuit protected temperature protected Not electrically isolated from VS Electrical values 0 V Vout 1 VS VS 1 5 V Vout VS at Iout 2 100 mA 1 Output voltage 2 Output current NOTE Assign the functions for the external digital outputs in the device using a configuration tool e g the SOPAS ET configuration software 13 5 Li...

Page 99: ...ANNEX 13 8018071 16XD 2020 05 06 SICK O P E R A T I N G I N S T R U C T I O N S Lector63x Flex C mount and S mount 99 Subject to change without notice ...

Page 100: ...8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 495 283 09 90...

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