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Use and maintenance Manual AUTOMATIC GENSET CONTROL PANEL

 with GC310/GC350

 

 

 

The panel must be placed at a safe distance from heating sources, fuel storage, 
flammable material (paper, cloth, etc.) and chemical substances. The precautions 
adopted must be those approved by the competent authorities. In order to avoid 
potentially  dangerous  situations,  isolate  the  area  around  the  panel  preventing 
unauthorised personnel from approaching. 

Although  SICES  products  comply  with  the  electromagnetic  compatibility  rules, 
we  still  strongly  recommend  NOT  to  install  the  Panel  (and  Genset)  next  to 
equipment ejecting emissions. 

 

Pay special attention while assembling the control panel, in order to prevent external elements from 
falling into the panel, i.e. metal shavings or other which could damage or impede the operation of 
the electric components.  
 
CEI EN 60439-1 rule assigns INDIVIDUAL TESTS to the installer, in particular the following points: 
 
- 8.3.1. Equipment inspection, including cable inspection and insulation test; 
- 8.3.3. Protection measures check. 
 

Note: 

It  is  responsibility  of  the  installer  to  provide  a  DECLARATION  OF  CONFORMITY  around  the 
Control Panel installation once the work has been completed. 

 

 

WARNING! 
A wrong installation or electrical connection may cause serious damage to 
persons, Genset, Control Panel and/or plants connected to it. 

 

 

In  order  to  protect  the  panel  from  indirect  contacts,  overload  and  short-circuit,  it  is  the  installer 
responsibility to connect a protection device on the MAINS line with the correct characteristics and 
values for the installation point.  
 
As guarantee against electrodynamics stress caused by a short circuit, for panels fixed to the floor, 
it is necessary to fix the various lines to each other or to a support. It is also necessary to provide 
sup

ports for the power cables so that these don’t weigh down the transfer switch connection bars. 

It is the responsibility of the installer to check that the electrical loads connected to the load and its 
relative current values do not exceed the projected value of the panel. 
 

 

The  installer  must  provide  the  installation  of  all  the  necessary  equipment  apt  to 
guarantee  a  safe  and  correct  operations  of  the  system  in  which  the  genset  control 
panel  is  installed  (i.e.  coordination  of  the  protections  against  direct  and  indirect 
contacts). 

 
Note: 

We  recommend  the  use  of  proper  devices  (overvoltage  arresters)  in  order  to  protect  the 

circuits directly supplied by the Mains from overvoltage due to atmospheric discharges or particular 
events. 

Summary of Contents for GC310

Page 1: ...Filename Use and maintenance manual Rev 00 Date 23 09 2014 Product AUTOMATIC GENSET CONTROL PANEL with GC310 GC350...

Page 2: ...itch 8 4 Start up see also GC310 GC350 manual 9 4 1 General information 9 4 2 Additional services 9 4 2 1 External emergency stop 9 4 2 2 Battery charger 9 4 2 3 Engine pre heating 9 4 3 Working logic...

Page 3: ...tended to be read by all those who are involved in the life cycle of the machinery therefore they must be collected in a well known place and be accessible to the operators keeping them carefully in o...

Page 4: ...imated considering that no other heating sources occur nearby If the Control Panel is placed into a room together with other panels a suitable distance allowing the wasting of the heating produced mus...

Page 5: ...lant values in detail check the power the voltage the current and the frequency For the electric connection strictly follow the enclosed electric diagram which contains useful information In the conne...

Page 6: ...on once the work has been completed WARNING A wrong installation or electrical connection may cause serious damage to persons Genset Control Panel and or plants connected to it In order to protect the...

Page 7: ...nection may cause serious damages to the Control Panel and to the distribution plants connected to it For powers 35 80kVA the power cables connection has to be carried out in the terminal board For th...

Page 8: ...connection may cause serious damages to the Control Panel and to the distribution plants connected to it For powers 35 80kVA the power cables connection has to be carried out in the terminal board For...

Page 9: ...ntain the batteries in perfect charge to compensate for the auto discharge the consumption of the auxiliary circuits etc in order to guarantee always a good start up Therefore the panel is equipped wi...

Page 10: ...ked From 160A 100 1580kVA 1 4 pole motorized switch TECHNOELECTRIC MECHANIC INTERLOCK AUXILIARY CONTACTS 35 53kVA 70 80kVA 35 80kVA The couple of contactors is mechanically interlocked by means of the...

Page 11: ...GENSET In the figure below the possible status are shown TECHNOELECTRIC WARNING check the cyclic direction of the phases MAINS and GROUP before supplying the LOAD The reverse cyclic direction can cau...

Page 12: ...on to unauthorized persons or in case you would like to ensure that nobody changes the supply status causing danger to those who manage the plant Using the frontal lock the insertion of the handle for...

Page 13: ...oller with microprocessor Set the GC310 GC350 controller in AUTO mode using the selection arrows The operation cycle is composed as follows In case of mains failure or trespassing of the thresholds va...

Page 14: ...nset Set the GC310 GC350 controller in MAN mode using the selection arrows Manual start up control of the Genset Manual stop control of the Genset In MAN mode by pressing this button it is possible to...

Page 15: ...ows It allows the automatic start of the genset for the periodic test enabling the protections The switch Mains Genset is excluded Any possible mains failure with lighting of the LED connected to it c...

Page 16: ...OL PANEL with GC310 GC350 STEEL SHEET BOX 35 53kVA Terminal board interface Auxiliaries zone Power zone Power cables connection XR MAINS Power cables connection XL LOAD Power cables connection XG GENS...

Page 17: ...TROL PANEL with GC310 GC350 STEEL SHEET BOX 80kVA Terminal board interface Terminal board XM Terminal board XA Power cables connection XR MAINS Power cables connection XL LOAD Power cables connection...

Page 18: ...C350 STEEL SHEET BOX 100kVA Auxiliaries zone Bars protection Terminal board XA Interface cable return duct Earthing bar Power zone Power cables connection bars XL LOAD front Power cables connection ba...

Page 19: ...50 STEEL SHEET BOX 200 400kVA Terminal board XA Interface cable return duct Auxiliaries zone Protection bars Earthing bar Power cables connection bars XG GENSET front Power cables connection bars XR M...

Page 20: ...HEET CABINET 500 1580kVA Auxiliaries zone Interface cables return duct Earthing bar Power zone Terminal board XM Power cables connection bars XL LOAD front Power cables connection bars XR MAINS back P...

Page 21: ...nd not to damage the power devices in case of short circuit it is obligatory to fasten and lock all the power cables together with plastic ties once connected to the switch and to the breaker Below se...

Page 22: ...Manual AUTOMATIC GENSET CONTROL PANEL with GC310 GC350 Fig 2 Connection of the power cables on the bars KBG and QG horizontally SIZE 100KVA 500 15800kVA MAINS LOAD GENSET MAINS LOAD GENSET MAINS LINE...

Page 23: ...nance Manual AUTOMATIC GENSET CONTROL PANEL with GC310 GC350 Fig 3 Connection of the power cables on the bars KBG and QG vertically MAINS LOAD LOAD MAINS GENSET SIZE 200 400kVA GENSET LOAD LINE MAINS...

Page 24: ...310 GC350 Fig 5 XM and XA terminal board START ALTERNATOR EXCITATION HIGH WATER TEMPERATURE FUEL LEVEL GENSET BATTERY LOW OIL TEMPERATURE FUEL RESERVE OIL PRESSURE WATER TEMPERATURE FUEL MAGNET VALVE...

Page 25: ...tions must be carried out with genset in block mode and after the panel has been isolated from all external energy fonts PAY PARTICULAR ATTENTION TO UNITS WITH AUTOMATIC OR REMOTE START SYSTEMS AUTOST...

Page 26: ...transportation and that the data on the identification label correspond to the request If the panel is not immediately installed but stored it is necessary to take some precautionary measures in orde...

Page 27: ...l switch wired at the terminal XM 11 Alarm on the controller overload Intervention of the Genset protection breaker The power consumption required by the load is higher than the one supplied by the ge...

Page 28: ...alarm off Twice for the acknowledgement With the alarm recognised and still activated the visual signalling keeps on flashing Remove the cause of the alarm If the alarm is Warning you do not need to r...

Page 29: ...l serial number If you have already identified the component considered faulty it is useful to refer the writing you find on it The warranty conditions are indicated in the document GENERAL CONDITIONS...

Page 30: ...L mm P mm CA040 35 800 600 300 CA041 53 800 600 300 CA042 75 80 1000 800 400 CA043 100 1000 800 400 CA044 200 1400 800 400 CA045 250 1400 800 400 CA046 300 1400 800 400 CA047 400 1400 800 400 CA048 50...

Page 31: ...stening are 218x159mm The assembly is carried out by means of four hooks with tightening screws once the device is installed insert the hooks in the slots on the sides and tighten the screws Pay atten...

Page 32: ......

Page 33: ...right to modify this document without prior notice SICES made efforts to ensure that the information herein provided are correct by the way SICES does not take charge for the incorrect use of these in...

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