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SG-L

Screenless Granulators

Date: Dec. 2021

Version

：

Ver. A (English)

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Summary of Contents for SG-L

Page 1: ...SG L Screenless Granulators Date Dec 2021 Version Ver A English...

Page 2: ......

Page 3: ...witch 14 2 2 3 Door lock 15 2 3 Options 15 2 3 1 Manual collection bin 15 2 3 2 Regrind Conveying via Blower Cyclone PC type 15 2 3 3 Cutter 16 2 3 4 30 Sec Instant Recycling System VR Type 16 2 3 5 3...

Page 4: ...of Bearing and Blade Rest 26 6 2 Installation of Motor 27 6 3 Installation of Feed Box and Storage Box 29 6 4 Repair 30 6 4 1 Replace the Blades 30 6 5 Maintenance 33 6 5 1 Daily maintenance of the g...

Page 5: ...re 4 3 Motor Circuit Breaker 23 Picture 6 1 Maintenance and Repair Diagram 26 Picture 6 2 Installation of Bearing and Blade Rest 1 26 Picture 6 3 Installation of Bearing and Blade Rest 3 27 Picture 6...

Page 6: ...is applicable to granulating hard long or strong flexible sprues for instant recycling and a few rejects It features small size low speed and wear and super silence with low speed structure and parti...

Page 7: ...pieces and teeth cutter bites the materials into the desired size with less dust and ready to be reused Screenlss screen even particle granules with little dust content Compact design small footprint...

Page 8: ...roved by SHINI in order to avoid personal injury and damage to machine We shall not be liable for any damage caused by unauthorized change of the machine Our company provides excellent after sales ser...

Page 9: ...any part of your body through the granulator openings unless both the main switch and the control switch on the granulator are in OFF position High voltage danger This sign is attached on the control...

Page 10: ...als Grounding is necessary Warning This shield is easy to catch hands and cause injury Keep a certain distance between the hand and this catching point Warning The cutter are very sharp can cause inju...

Page 11: ...ed with temperature under 70 Storage 1 SG L series should be stored indoors with temperature kept from 5 to 40 and humidity below 80 2 Disconnect all power supply and turn off main switch and control...

Page 12: ...following statements clarify the responsibilities and regulations born by any buyer or user who purchases products and accessories from Shini including employees and agents Shini is exempted from lia...

Page 13: ...ame A Feed box B Staggered blade C Fixed blade D Teeth blade E Storage box Picture 2 1 Working Principle The materials are dropped into the cutting chamber via the feed box A The block materials are c...

Page 14: ...is changed our company will not perform our commitment The replacement of all spare parts will be done by SHINI Company 2 2 1 Emergency Stop Switch There is one red button on the control panel Upon pu...

Page 15: ...tor so as to avoid personal injury Please check whether the feed box is locked up before starting the machine 2 3 Options 2 3 1 Manual collection bin The manual collection bin is convenient for regrin...

Page 16: ...ture 2 6 Cutter Dimension 2 3 4 30 Sec Instant Recycling System VR Type The 30 sec instant recycling system utilizes the high pressure blower to blow the regrinds in the material storage tank to the p...

Page 17: ...The 30 sec instant recycling system utilizes the high pressure blower to blow the regrinds in the material storage tank to the proportional mixer and reuse the regrinds after mixing so that the sprues...

Page 18: ...r supply of the machine should be handled by qualified electricians Caution The blades must be placed steady and prevent the blades from self rotating during installation The blades must be placed ste...

Page 19: ...ls should be tightened securely 5 The machine requires a 3 phase 4 wire power source connect the power lead L1 L2 L3 to the live wires and the earth PE to the ground 6 Power supply requirements Main p...

Page 20: ...20 36 Picture 3 2 Installation Diagram The machine must be installed in the environment with good ventilation...

Page 21: ...2 Open the Feed Box and Storage Box Notice Before opening the feed box and the storage box turn off the main power switch and the power switch of the granulator Be careful The blade is very sharp ple...

Page 22: ...x to the right 3 Lock up the star screw and fix the feed box 4 3 2 Shut the Storage Box Note Before closing clean the interface surface Be careful Don t get squeezed and injured 1 Check no powder or l...

Page 23: ...rotating status 4 4 2 Check the motor s running direction 1 Check whether the screws of the feed box and inlet are locked up 2 Check whether the storage box is closed 3 Press the power switch to start...

Page 24: ...6 4 4 4 After First Startup for 20 30 Hours After the machine runs at full load for 20 30 hours use a thermometer to test if the gear motor s surface temp is 70 and check whether the gear motor leaks...

Page 25: ...art up Disconnect with power Emergency stop button hasn t been reset The circuit breaker of motor is damaged The safety switch is not off Check the power wire Reset the emergency stop button Replace t...

Page 26: ...n the feed box and cutting chambe r and star screws on the storage box are locked up Period dail y Check whether there are metals in the cutting chamber before startup Period dail y Picture 6 1 Mainte...

Page 27: ...of Bearing and Blade Rest 3 Caution The blades must be placed steady and prevent the blades from self rotating during installation The blades must be placed steady and keep your hands away from the bl...

Page 28: ...he chain coupling Then use set screws to lock up the shaft coupling and install the yellow cover on the shaft coupling Picture 6 5 Installation of Gear Motor 2 3 Use the inner hex screws M12x30 and nu...

Page 29: ...e cutting chamber and fix it with M8 screws 2 Lift up the feed box onto the cutting chamber and use the feed box rotating shaft and retaining ring to connect the feed box and hinge Picture 6 7 Install...

Page 30: ...ery sharp Take care when operating to avoid being cutting More details about replacing or maintaining the blades to see chapter 6 3 Inject screw thread fixing glue light blue LOCTITE 243 recommended t...

Page 31: ...ed Blades 2 Remove the rotating blades 1 Open the cutting chamber and loosen inner hex screw on bearing block 2 Take out blade rest 3 Clean the whole rotating blades and cutting chamber Picture 6 11 D...

Page 32: ...the lower cutting chamber box and align its hole position with the holes on the cutting chamber Picture 6 12 Installation of Fixed Blades and Rotating Blades 1 2 Tighten the corresponding screws on th...

Page 33: ...period is about 4000 hrs It must reserve enough lubricating oil in the case of the gear motor and check it periodically When it detects the oil amount is decreased or quality went bad replenish or re...

Page 34: ...r replace the lubricating oil in time Please be noted to keep the mixing motor and gear motor surface clean and clean the dust and impurities in time for good heat dissipation 2 Check whether the cutt...

Page 35: ...heck material plate strip is perfect or not Check whether emergency stop and safety switch works normally Check the feed box Check whether the start stop and power switches are normal 6 7 4 Weekly Che...

Page 36: ...36 36 Check lubrication of bearing Check the coupling Evaluation of the machine condition 6 7 7 3 Year Checking PC board renewal No fuse breaker renewal...

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