Shini SG-2417N Manual Download

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Picture 6-10: Installation of Feed Box, Feed Port and Storage Box 3 ............... 35

Picture 6-11: Installation of Feed Box, Feed Port and Storage Box 5 ............... 36

Picture 6-12

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Step 1 of Gear box Dismantlement ............................................ 36

Picture 6-13: Step 1 of Left /Right Bearing Base Dismantlement ..................... 36

Picture 6-14: Step 2 of Left / Right Bearing Base Dismantlement .................... 37

Picture 6-15: Step 3 of Left/ Right Bearing Base Dismantlement ..................... 37

Picture 6-16

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Step 1 of Bearing Dismantlement .............................................. 37

Picture 6-17

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Step 2 of Bearing Dismantlement .............................................. 38

Picture 6-18

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Step 3 of Bearing Dismantlement .............................................. 38

Picture 6-19: Installation of Reduction Gear 1 .................................................. 38

Picture 6-20: Installation of Reduction Gear 2 .................................................. 39

Picture 6-21: Installation of Reduction Gear 3 .................................................. 39

Picture 6-22: Star Screws ................................................................................. 41

Picture 6-23: Machine Cleaning ........................................................................ 42

Summary of Contents for SG-2417N

Page 1: ...SG 24N Screenless Granulators Date Dec 2018 Version Ver C English...

Page 2: ......

Page 3: ...16 2 2 1 Emergency Stop Switch 16 2 2 2 Safety Switch 16 2 2 3 Gate Lock 17 2 3 Electrical Components Description 18 2 3 1 Thermal Overload Relay 18 2 4 Options 19 2 4 1 30 second Instant Recycling S...

Page 4: ...ce and Repair 31 6 1 Repair 31 6 1 1 Replace the Blades 31 6 2 Installation of Bearing and Cutter Shaft 33 6 3 Installation of Feed Box Feed Port and Storage Bin 35 6 4 Cutting Chamber Disassembly 36...

Page 5: ...llation Place 23 Picture 4 1 Open the Feed Box 26 Picture 4 2 Main Power Switch 27 Picture 4 3 START Emergency Stop and STOP Button 27 Picture 4 4 Motor Reversed Protection 28 Picture 6 1 Blades Maint...

Page 6: ...Step 2 of Left Right Bearing Base Dismantlement 37 Picture 6 15 Step 3 of Left Right Bearing Base Dismantlement 37 Picture 6 16 Step 1 of Bearing Dismantlement 37 Picture 6 17 Step 2 of Bearing Disma...

Page 7: ...can cause personal injury Forbidden to process flammable or toxic material SG 24N series granulators operate in super low speed to cut materials into well proportioned granules There are least dusts...

Page 8: ...It resumes normal operation automatically after the trouble is clear l European type appearance compact in size and easy to access for cleaning and maintenance l Transparent PC feeding hopper l Screen...

Page 9: ...u have any problem during using the machine please contact the company or the local vendor Headquarter and Taipei factory Tel 886 2 2680 9119 Shini Plastics Technologies Dongguan Inc Tel 86 769 8111 6...

Page 10: ...5 6 8 5 11 Noise Level dB A 80 85 80 85 80 85 80 85 Dimensions H mm 1370 1370 1440 1410 H1 mm 1248 1248 1248 1248 W mm 450 450 450 450 W1 mm 308 308 308 308 D mm 977 1112 1253 1410 D1 mm 289 385 475 5...

Page 11: ...witch on the granulator Never put any part of your body through the granulator openings unless both the main switch and the control switch on the granulator are in OFF position High voltage danger Thi...

Page 12: ...e handled with care when lifting the machine for fear of falling down 5 The machine and its attached parts can be kept at a temperature from 25 to 55 for long distance transportation and for a short d...

Page 13: ...posal When the equipment has run out its life time and can not be used any more unplug the power supply and dispose of it properly according to local code Fire hazard In case of fire CO2 dry powder fi...

Page 14: ...operation and maintenances upon machines without referring to the Manual prior to machine using 2 Any incidents beyond human reasonable controls which include man made vicious or deliberate damages o...

Page 15: ...rinciple Parts name A Feed box B Teeth cutter C Staggered blade D Knife bed E Fixed blade F Storage bin Picture 2 1 Working Principle The material is fed in via a feed box A and falls down to the teet...

Page 16: ...s changed our company will not perform our commitment The replacement of all spare parts will be done by SHINI Company 2 2 1 Emergency Stop Switch There is one red button on the control panel Upon pus...

Page 17: ...long star screw gate lock It takes some time to unscrew the lock to completely stop cutter shaft and avoid personal injuries Notice before startup 1 Check if feed box is tightened 2 Check if plug of...

Page 18: ...ircuit 2 Microcomputer control board PCB achieves granulator normal operation material blockage reverse running and related alarm function 3 Fuse perform the function of overload and short phase prote...

Page 19: ...pipe 3 Material pipe 4 30 Sec instant recycling system 5 Vacuum hopper 6 Material tank 7 Screenless granulator 2 4 2 Regrind Conveying via Blower Cyclone BC Type This device utilizes loading blower t...

Page 20: ...g and enhance the economical returns Proportional valves mix regrind with new materials in a proper proportion and then send them back to the IMM It features easy installation and excellent accuracy F...

Page 21: ...uries Power supply of the machine should be handled by qualified electricians Be careful Cutting blades must be put balanced prevent it to rotate itself when do the installation Keep hands from blades...

Page 22: ...hould be tightened securely 5 The machine requires a 3 phase 4 wire power source connect the power lead L1 L2 L3 to the live wires and the earth PE to the ground 6 Power supply requirements Main power...

Page 23: ...23 44 3 2 Installation Place Check and make sure the installation ground is level There is enough intensity when it is running and lockup the castors Picture 3 2 Installation Place...

Page 24: ...tirust oil should be cleaned 1 Clean with a towel 2 Wash with a towel dipping with amyl acetate 4 1 1 Before the First Startup 1 Check whether the granulator is in the level state 2 Check the space of...

Page 25: ...STOP button 6 The granulator needs some time to fully come to a halt after full stop check whether the running direction is clockwise Important The cutting tools may be damaged and the granulating cap...

Page 26: ...uld not start 1 Check to ensure there is no powder left in the interface or corners 2 Close the feed box forwardly 3 Lock up the star screw and fix the feed box 4 4 2 Shut the Storage Bin Note Before...

Page 27: ...poewer switch Picture 4 2 Main Power Switch START button and STOP button These two buttons control the startup and stop of the machine Emergency stop This switch can protect and stop machine when acci...

Page 28: ...r would be stopped At this time you can press down the STOP button to cut off the power and then restart it by press the START button Picture 4 4 Motor Reversed Protection If the rotor has been seized...

Page 29: ...lator 4 Check the overload protector of the feeding blower s motor If the feeding blower does not run the granulator can run neither Check the motor protector in the electric control box If the protec...

Page 30: ...30 44 5 2 Stop Due to Other Reasons Connection failure or looseness of safety switch can also cause shutdown Note Do not disconnect to safety switch or control switch...

Page 31: ...eed box and storage bin are tightened Period Daily 6 Check whether there is metal in cutting chamber Period Daily 7 Check whether cutter shaft rotates as showed in the nameplate Period Daily 8 Check w...

Page 32: ...ng blade with a thick wood block Note Be careful with the sharp blades 1 Remove the set screws 2 Remove the fixed blades 3 Clean the installation surface of the blades Picture 6 2 Dismantle Fixed Blad...

Page 33: ...lso Note Inject screw thread fixing glue light blue LOCTITE 243 recommended to the fixing screw so to avoid slipping and tighten screws up 6 2 Installation of Bearing and Cutter Shaft 1 Install the be...

Page 34: ...e a wrench to tight up all the screws on bearing block or cutting chamber and lock them up with right torque M12 25 6 After installed the rotating Cutter Shaft to the housing mount fixed blades that c...

Page 35: ...cutting chamber with screws M8 35 Picture 6 8 Installation of Feed Box Feed Port and Storage Bin 1 2 Put the feed box on the cutting chamber insert the rotation shaft of feed box BH10184900010 into t...

Page 36: ...fixed plate to push out the gear box directly outward to separate the coupler Picture 6 12 Step 1 of Gear box Dismantlement 6 4 2 Dismantlement of left right bearing base 1 Firstly disassemble the fix...

Page 37: ...bases are taken out Picture 6 15 Step 3 of Left Right Bearing Base Dismantlement 6 4 3 Bearing Dismantlement 1 Put the fitted iron rod on the shaft sleeve and use the copper stick to knock the top of...

Page 38: ...ng Dismantlement 6 5 Installation of Reduction Gear Note To stop blade rest shaft rotating while installation use a thick wood block to stuck rotate blades 1 Firstly fix the gear box on the fixed plat...

Page 39: ...nd oil change period later would be 4000 hours running There should be enough lubricating oil inside motor tank and inspect volume regularly If oil volume is found to be decreased or oil quality to be...

Page 40: ...n under the oil drainage plug c Open the oil level plug air valve and oil drainage plug d Drain all the lubricating oil out e Install oil drainage plug f Fill in new lubricating oil in same brand g Ti...

Page 41: ...is 60 mm damaged screw needs to be replaced by a new one Picture 6 22 Star Screws 6 8 2 Weekly Check 1 Check the power wire to see whether there is any damage If so replace it immediately 2 Check the...

Page 42: ...mained material by using revolving rod to turn the blade shaft 8 Unscrew star screw and take out storage bin 9 Clean storage bin 10 Clean the belt pulleys with bright dust precipitator Picture 6 23 Ma...

Page 43: ...wer switch Check emergency stop button Check start stop button Check material check plate strip is perfect or not Check whether emergency stop and safety switch works normally Clean cutting chamber an...

Page 44: ...eck Half yearly or Every 1000 Running Hours Check or replace lubrication for gear box Check lubrication of bearing Evaluation of the machine condition 6 10 7 3 year Checking PC board renewal No fuse b...

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