Shini SG-23E Manual Download

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6.6.6 Check Half-yearly or Every 1000 Running Hours

Check the lubricate of the bearing, motor and the hopper rotating shaft
Check both terminal plate
Estimate for the using of the machine

6.6.7 3 year Checking

PC board renewal.
No fuse breaker renewal.

Summary of Contents for SG-23E

Page 1: ...SG 23E 30E Standard Series Central Granulators Date Oct 2018 Version Ver C English...

Page 2: ......

Page 3: ...ty System 16 2 2 1 Emergency Stop 16 2 2 2 Safety Switch 16 2 2 3 Star Knob 17 2 3 Electrical Components Instruction 18 2 3 1 AC Contactor 18 2 3 2 Overheat Relay 18 2 4 Options 19 2 4 1 Full receiver...

Page 4: ...nnection 30 4 3 Start Stop of the Machine 31 4 4 Open the Feed Box 32 5 Trouble Shooting 33 5 1 Granulator Can Not Work 33 6 Maintenance and Repair 34 6 1 Repair 34 6 1 1 Changing the Blade 35 6 2 Tra...

Page 5: ...ture 3 2 Installation Place 23 Picture 3 3 Installation of Blade Rest Shaft 23 Picture 3 4 Installation of the Flap 24 Picture 3 5 Installation of Bearing Block and Bearing 24 Picture 3 6 Installation...

Page 6: ...6 41 Picture 6 4 Adjust the V belt 2 37 Picture 6 5 Lubricating Method 37 Picture 6 6 Star Screw 38...

Page 7: ...lammable or toxic material SG 23E 30E series of Standard central granulators are built to conform to sound proof models both in safety configuration and operation security They are suitable for centra...

Page 8: ...changing without re adjustment l Paddle blades with increased blade inclination design to ensure better cutting effect and lower noise l Equipped with motor overload relay and multiple safety devices...

Page 9: ...ny modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine We shall not be liable for any damage caused by unauthorized change of the machine Our...

Page 10: ...150 185 220 Noise Level dB A 105 110 105 110 105 110 105 110 105 110 Screen mm 8 8 8 8 8 Dimension H mm 1390 1390 1390 1430 1430 H1 mm 1320 1320 1320 1330 1330 W mm 590 710 830 830 950 W1 mm 240 360...

Page 11: ...n switch and the control switch on the granulator Never put any part of your body through the granulator openings unless both the main switch and the control switch on the granulator are in Off positi...

Page 12: ...ovement 3 Do not rotate the machine and avoid collision with other objects during transportation to prevent improper functioning 4 The structure of the machine is well balanced although it should also...

Page 13: ...over 3000m 5 At least 1m surrounding space is requested when this equipment is running Keep this equipment away from flammable sources at least two meters 6 In the work area of vibration and strong ma...

Page 14: ...d from liability for any costs fees claims and losses caused by reasons below 1 Any careless or man made installations operation and maintenances upon machines without referring to the Manual prior to...

Page 15: ...rolled by start stop and emergency stop button on control panel 2 1 1 Working Principle Parts name A Feed port B Rotary blades C Fixed blades D Screen E Storage bin Picture 2 1 Working Principle The p...

Page 16: ...e presenting a serious rick of personal injury Allmaintenance to the safety system of the granulator must be carried out by personnel with the necessary knowledge 2 2 1 Emergency Stop The granulator h...

Page 17: ...lator When it is unscrewed the blades have been stoped to avoid personal injuries Picture 2 4 Star Knob NOTE The length of the screw must never be changed The screw can not be moved Before starting th...

Page 18: ...Winding of the contactor 13 14 Frequently on contact point 21 22 Frequently off contact point Picture 2 5 AC Contactor 2 3 2 Overheat Relay Picture 2 6 Overheat Relay 1 Terminal for contact coil A2 2...

Page 19: ...set button of overload relay if you can not press down the reset button wait for one minute 2 4 Options 2 4 1 Full receiver Alarm Device 2 4 2 Special Screen Full receive alarm device can help to real...

Page 20: ...reasing the cutting ability At the same time can result in a more balanced force and longer service life It is an option for SG 36E series Add FW at the model behind Feed hopper with magnet is used to...

Page 21: ...self rotating when do installation don t let your hands be near to the cutters to avoid personal injury Nnotice Do not install the cutters by working together because this could bring personal injury...

Page 22: ...ble connection terminals should be tightened securely 5 The machine requires a 3 phase 4 wire power source connect the power lead L1 L2 L3 to the live wires and the earth PE to the ground 6 Power supp...

Page 23: ...Installation of Blade Rest Shaft Blade rest shaft is consisted of blade rest and its shaft Before installation please clean up the dust and impurities from the blade rest and its shaft if there is an...

Page 24: ...les on blade rest and fill in screw fixation glue at the holes then mount the three M8 16 inner hexagonal screws and tight them up Picture 3 4 Installation of the Flap 3 3 3 Installation of Bearing Bl...

Page 25: ...ring in the base 3 Use the hydraulic machine to press the bearing to the mounting position 4 After fasten the cutting chamber and the base of it put the blade rest in it from left to right use screw t...

Page 26: ...he star knob after sustain the screen frame to match the bearing base 4 Then insert the storage bin into the groove at the both ends of the bearing base 5 Insert the safety switch Picture 3 8 Installa...

Page 27: ...e protective gloves at the installation to avoid being cut 1 Clean the sustain block of the fixed blade and rotating blade firstly 2 Put the rotating blade in the groove and press on the blade block a...

Page 28: ...ng harm to machine Notice The space between the fixed blade and the rotating blade cannot be too narrow to avoid damaging the cutting tool 3 8 Blades Installation Adjusting SG 30E All the cutters incl...

Page 29: ...29 41 Picture 3 11 Blades Installation Adjusting SG 30E...

Page 30: ...ative or SHINI company for help 4 1 Prestart Check 1 The unpainted parts of the machine are protected with oil prior to delivery and transport Clean the granulator from rust protection agent before it...

Page 31: ...power c Change two income wires of the motor d Restart and recheck 4 3 Start Stop of the Machine SG23E 30E series of granulator use the start and stop button located on the control panel for controlli...

Page 32: ...ful Since the blades are very sharp and can cause personal injuries Clean the inside surface of the feed box before closing it 1 Check that the feed in case is empty and then start the machine 2 Loose...

Page 33: ...ator 5 Check the overload protector of the feeding blower s motor 6 If the feeding blower does not run the granulator can run neither Check the motor protector in the electric control box If the prote...

Page 34: ...weekly 5 Check whether screws of the feeding box and screen bracket on the cutting chamber are locked tight Period weekly 6 Check the belt tension Period monthly 7 Check whether the joints of electri...

Page 35: ...rotating knives from turning 1 Open the door of the chamber to take out the screen and then open the feed box 2 Unscrew the screw on the pressing block of the fixed blade Then take the blade out 3 Un...

Page 36: ...Check and adjust belt tension if necessary A As for motor rated power at 7 5kw if a strength of 20N is applied on the belt the belt should be pressed down no longer than 5mm b As for motor rated powe...

Page 37: ...screw as figure 6 2 2 shows 5 Re check belt tension after 20 to 30 hours operation under full load 6 3 Lubrication 6 3 1 Lubricating Oils Xin Chang Long FX 00 FX 000 Bp BP Grease LGEP 2 ESSO Beacon E...

Page 38: ...o reset 3 Check the star knob the safety screw is a part of the granulator s safety system and its length is predesigned The granulator will stop when that screw is loosen so to protect the machine It...

Page 39: ...stic shutter and clean both sides of it Note When using hands to turn around the blade rest becareful not to be hurt by sharp blades 6 Clean storage bin and screen frame 7 Clean both inside and outsid...

Page 40: ...erfect or not Check whether emergency stop and safety switch works normally Clean screen and feeding hooper Check whether start stop and power switches are normal 6 6 4 Weekly Check Check all the elec...

Page 41: ...y or Every 1000 Running Hours Check the lubricate of the bearing motor and the hopper rotating shaft Check both terminal plate Estimate for the using of the machine 6 6 7 3 year Checking PC board rene...

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