Shindaiwa DGW200MS/UK Operator'S Manual Download Page 27

- 26 - 

 

Checking Items 

Start 

up 

Check 

Checking Time 

At 

50hrs 

Every 

100 

hrs

 

Every 

200 

hrs 

Every 

400 

hrs 

Every 

1000 

hrs 

Every 

2000 

hrs 

Check and Supply Fuel 

 

 

 

 

 

 

 

Check and Supply 
Engine Oil 

 

 

 

 

 

 

 

Engine Oil Change 

 

1

st

 

 

2

nd

 or 

after 

 

 

 

 

 

Oil Filter Change 

 

1

st

 

 

 

2

nd

 or 

after 

 

 

 

 

Check/Add 
Water/Coolant 

 

 

 

 

 

 

 

Water/Coolant Change 

 

 

 

 

 

 

  or 

years 

Clean Fuel Strainer 

 

1

st

 

 

2

nd

 or 

after 

 

 

 

 

 

Change Fuel Filter 

 

 

 

 

 

 

 

Drain Water/Clean Fuel 
Tank 

 

 

 

 

 

 

 

10 

Check Leakage Fuel, 
Oil, Water 

 

 

 

 

 

 

 

11 

Check/Add Battery 
Water 

 

 

 

 

 

 

 

12  Clean Air Element 

 

1

st

 

 

2

nd

 or 

after

 

 

 

 

 

13  Change Air Element 

 

 

 

 

 

 

 

14  Adjust Tension V-Belt 

 

1

st

 

 

2

nd

 or 

after

 

 

 

 

 

15  Change V-Belt 

 

 

 

 

 

or 

years 

 

 

16  Clean Radiator Fin 

 

 

 

 

 

 

 

17  Check Carbon Brush 

 

 

 

 

 

 

 

18  Clean Radiator (inside) 

 

 

 

 

 

 

 

19 

Change Fuel Hose,   
Oil Hose, Water Hose 
Vibration-Absorbing Rubber

 

 

 

 

 

 

 

 

or 

years

 

20 

Adjust/Polish Engine 
Valve Clearance 

 

 

 

 

 

 

Adjust 

 

Polish

 

21 

Check/Adjust Injection 
Nozzle 

 

 

 

 

 

 

 

22 

Check/Adjust Injection 
Pump 

 

 

 

 

 

 

 

 

Summary of Contents for DGW200MS/UK

Page 1: ...7 Operation 7 1 Start up 7 2 Stopping 7 3 Emergency Stopping 8 Welding Operation 8 1 Selection Welding Cable 8 2 Polarity 8 3 Connection Welding Cable 8 4 Duty Cycle 8 5 Welding 9 Generator Operation...

Page 2: ...e to the equipment or other properties Caution Other types of caution Even some of the items noted in Caution may lead to serious injuries Please read all item and follow all the safety guidelines The...

Page 3: ...ep the key Danger Burns Do not open the radiator cap while operating this equipment or immediately after stopping the equipment to avoid the possibility of sustaining burns from hot steam or water Dan...

Page 4: ...machine at all times Caution Burns Do not touch the engine and muffler during operation or immediately after stopping the equipment as the temperature will be extremely high When checking engine oil o...

Page 5: ...ropriate locations as specified in the following figure When ordering the label use the following part numbers Fire No X505 004880 Suffocation from exhaust fumes No X505 006400 Hot surface No X505 006...

Page 6: ...ge V 110 CTE Power Factor 1 0 Rated Current A 27 2 30 0 Rated Output kVA 3 0 3 3 Rating Continuous Engine Model Kubota Z482 B Type Water Cooled 4 Cycle Diesel Engine Displacement L 0 479 Rated Output...

Page 7: ...nd devises with microcomputer control or ultra precision items which are very sensitive to voltage fluctuation Keep the equipment away from those devises to avoid influence from electromagnetic noise...

Page 8: ...RAIN PLUG OIL DRAIN PLUG COOLANT SUB TANK OIL PLUG OIL INLET AIR CLEANER SIDE DOOR FUEL LEVER STRAINER EMERGENCY STOP SWITCH BATTERY HOUR METER OPTIONAL OIL GAUGE WATER DRAIN PLUG HANDLE IDLE CONTROL...

Page 9: ...Pressure Battery Charge and Water Coolant Temperature monitoring LIFTING EYE FUEL INLET MUFFLER EXHAUST PORT TOP PLATE RADIATOR CAP FUEL METER SIDE COVER OIL FILTER HANDLE OIL PRESSURE MONITOR LAMP B...

Page 10: ...peration and immediately after stopping the equipment for the temperature can reach extremely high When checking engine oil always stop the engine and wait until the engine cools down When the engine...

Page 11: ...eck the level in the sub tank before operation 5 2 Idle Control The Idle Control feature is to set the engine speed low automatically after approximately 8 seconds for the purpose of reducing noise an...

Page 12: ...ified electrician should perform the grounding work of the following 2 points 500 or below The Outer canopy of this equipment Canopy grounding terminal The earth point on the load Caution In the event...

Page 13: ...pairing reset the ELCB lever to ON 5 5 Emergency Stop Switch The Emergency Stop Switch stops the engine in an emergency By pushing the switch the engine stops Ensure you reset the Starter Switch to ST...

Page 14: ...of engine oil may damage the engine Selecting correct engine oil Use engine oil for Diesel engines of the correct viscosity in compliance with the ambient temperature Refer to the chart Caution Use t...

Page 15: ...ng on the ambient temperature Use the same LLC to the sub tank Replace LLC at every 2 year or 2 000 hours LLC Maximum Mixture Ratio Lowest Ambient Temperature 15 20 30 Max Mix Ratio 30 35 45 6 3 Check...

Page 16: ...attery may emit combustible gas so keep it away from fire and sparks Caution Fire Battery may emit some combustible gas so keep it away from fire and sparks Check the fluid level If the level is near...

Page 17: ...urn off the connected equipment and set the circuit breaker to OFF position 7 1 Start up Turn the circuit breakers MAIN CB 15A and 30A to OFF Turn the fuel lever to OPEN Turn the Idle Control switch t...

Page 18: ...CB 15A 30A to OFF Turn the Idle Control switch to AUTO Keep the engine idling cooling down for about 5 minutes Turn the starter switch to STOP After the engine stops turn the fuel lever to CLOSE Cauti...

Page 19: ...sed wrapped the welding capacity is reduced Proper size of cable Unit mm2 Return Length Welding Current 20m 30m 40m 60m 80m 100m 200A 22 30 30 50 60 80 150A 22 22 22 38 50 60 100A or below 22 22 22 22...

Page 20: ...burn out by heat caused by poor connections Do not use a cable without the DINSE connectors If you use a cable with the insulation peeled off partly to bind to an output terminal the output terminal m...

Page 21: ...3 Welding Current A 30 75 76 200 201 400 Caution Fire Keep any flammable items and easily burning items away from the place in which welding because welding splashes hot spatters Caution Burns Be sure...

Page 22: ...ution Damage to the equipment or other properties In the event using the equipment to computers microcomputers incorporated loads and precision equipment there is a possibility for them to mal functio...

Page 23: ...earth grounding terminal and the canopy should also be grounded to the earth Grounding should be made after the engine is stopped If the current leakage breaker activates repair the fault first Cauti...

Page 24: ...ulb High Power Factor Type 1 2 1 4 Submersible Pump Compressor etc Induction Motor 1 2 1 4 Caution Be sure to use the frequency designated in the load incorporated in mercury bulb or induction motor T...

Page 25: ...not open the radiator cap while operating this equipment or immediately after stopping the equipment to avoid sustaining burns from hot water steam Caution Fire Burns Keep the equipment away from fir...

Page 26: ...ining waste fluid from the equipment catch it in a tray When disposing of oil fuel coolant LLC fuel filter battery and or other harmful materials please follow international regulations Please do not...

Page 27: ...Strainer 1st 2nd or after 8 Change Fuel Filter 9 Drain Water Clean Fuel Tank 10 Check Leakage Fuel Oil Water 11 Check Add Battery Water 12 Clean Air Element 1st 2nd or after 13 Change Air Element 14 A...

Page 28: ...ely as described in 11 1 Oil Change Remove the side cover Loosen and remove the oil filter using oil filter wrench Smear engine oil a little on the rubber gasket in a new oil filter Screw the new filt...

Page 29: ...o a new one 4 Clean Change Fuel Strainer Clean 1st 50 hours and 2nd or after every 100 hours Change Every 400 hours Turn the fuel valve lever to CLOSE Unscrew the retainer ring Counter clockwise and r...

Page 30: ...ty about 2 8 litre including sub tank cap 0 6 litre Remove the top plate Remove the radiator cap Loosen the coolant drain plug After draining all the coolant reinstall the water drain plug Caution Cha...

Page 31: ...ocedures Remove the battery Change the engine oil Drain fuel from the fuel tank and the fuel strainer Clean all parts cover the welder generator and store away from dust and humidity Caution Recharge...

Page 32: ...ut is down 1 Turn the dial clockwise 2 Contact cables securely 3 Change cables according to Selection Welding Cable 4 Contact securely 5 Refer to Simultaneous use of Welding and AC output 6 Clean air...

Page 33: ...32 14 Engine Wiring Diagram...

Page 34: ...33 15 Generator Wiring Diagram...

Page 35: ......

Page 36: ...2010...

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