Shindaiwa DGW200MS/UK Operator'S Manual Download Page 11

- 10 - 

(3) Coolant/Water Temperature Monitor Lamp 

 

Danger: Injuries 

  Close and lock all doors during operation of this equipment, to avoid injuries by   

unintentionally touching cooling fan and fan belt. 

 

Caution: Burns 

  Do not open the radiator cap while operating this equipment or immediately   

after stopping the equipment, to avoid sustaining burns from hot steams   

or water. 

  Do not touch the engine or muffler during operation or immediately after   

stopping the equipment, as the temperature will be extremely high. 

 

When the water temperature rises abnormally, the coolant/water temperature monitor 
lamp will flash, and the automatic shutoff will be engaged. 

If this occurs, check the coolant/water reservoir tank, and replenish if needed. 
(Refer to 

  6-2. Checking Coolant / Water 

)   

If the water level is normal, there may be a possibility of overloading. Always use the 
equipment within the rated duty cycle and output power. 

 

<Caution> 

  In the event coolant/water level is too low to detect, the sensor does not monitor 

temperature. Be sure to check the level in the sub tank before operation

.

 

 

5-2. Idle Control   

The  Idle  Control  feature  is  to  set  the  engine  speed  low  automatically  (after 
approximately  8  seconds)  for  the  purpose  of  reducing  noise  and  fuel  consumption, 

whenever welding operation or generating operation is not performed.   

The engine automatically moves to high speed when welding or electric supply starts.   

 

Caution: Damage to the equipment or other property 

 

Always turn the Idle Control switch to HIGH if the load incorporates   

an electromagnetic switch. 

 
<Caution> 

  If the load connected is less than 0.5amps the Idle Control feature may not function. 

In this case, switch the idle control switch HIGH. 

  When welding operation or electric supply is used intermittently, turn the switch to 

HIGH. 

 
5-3. Circuit Breaker 

 

Danger: Injuries 

  Be sure to turn off the power switch on the load when switching the circuit 

breaker to ON. 

 

In case the electric load exceeds the rated output (overload), the circuit breaker will 

be activated in order to break the circuit. If the load trips during operation, check the 
breaker first. If you find the breaker position is at OFF, reset it by the following 

procedures. 

  Turn off all the power switches in the loads. 

  Return the breaker to ON. 

Summary of Contents for DGW200MS/UK

Page 1: ...7 Operation 7 1 Start up 7 2 Stopping 7 3 Emergency Stopping 8 Welding Operation 8 1 Selection Welding Cable 8 2 Polarity 8 3 Connection Welding Cable 8 4 Duty Cycle 8 5 Welding 9 Generator Operation...

Page 2: ...e to the equipment or other properties Caution Other types of caution Even some of the items noted in Caution may lead to serious injuries Please read all item and follow all the safety guidelines The...

Page 3: ...ep the key Danger Burns Do not open the radiator cap while operating this equipment or immediately after stopping the equipment to avoid the possibility of sustaining burns from hot steam or water Dan...

Page 4: ...machine at all times Caution Burns Do not touch the engine and muffler during operation or immediately after stopping the equipment as the temperature will be extremely high When checking engine oil o...

Page 5: ...ropriate locations as specified in the following figure When ordering the label use the following part numbers Fire No X505 004880 Suffocation from exhaust fumes No X505 006400 Hot surface No X505 006...

Page 6: ...ge V 110 CTE Power Factor 1 0 Rated Current A 27 2 30 0 Rated Output kVA 3 0 3 3 Rating Continuous Engine Model Kubota Z482 B Type Water Cooled 4 Cycle Diesel Engine Displacement L 0 479 Rated Output...

Page 7: ...nd devises with microcomputer control or ultra precision items which are very sensitive to voltage fluctuation Keep the equipment away from those devises to avoid influence from electromagnetic noise...

Page 8: ...RAIN PLUG OIL DRAIN PLUG COOLANT SUB TANK OIL PLUG OIL INLET AIR CLEANER SIDE DOOR FUEL LEVER STRAINER EMERGENCY STOP SWITCH BATTERY HOUR METER OPTIONAL OIL GAUGE WATER DRAIN PLUG HANDLE IDLE CONTROL...

Page 9: ...Pressure Battery Charge and Water Coolant Temperature monitoring LIFTING EYE FUEL INLET MUFFLER EXHAUST PORT TOP PLATE RADIATOR CAP FUEL METER SIDE COVER OIL FILTER HANDLE OIL PRESSURE MONITOR LAMP B...

Page 10: ...peration and immediately after stopping the equipment for the temperature can reach extremely high When checking engine oil always stop the engine and wait until the engine cools down When the engine...

Page 11: ...eck the level in the sub tank before operation 5 2 Idle Control The Idle Control feature is to set the engine speed low automatically after approximately 8 seconds for the purpose of reducing noise an...

Page 12: ...ified electrician should perform the grounding work of the following 2 points 500 or below The Outer canopy of this equipment Canopy grounding terminal The earth point on the load Caution In the event...

Page 13: ...pairing reset the ELCB lever to ON 5 5 Emergency Stop Switch The Emergency Stop Switch stops the engine in an emergency By pushing the switch the engine stops Ensure you reset the Starter Switch to ST...

Page 14: ...of engine oil may damage the engine Selecting correct engine oil Use engine oil for Diesel engines of the correct viscosity in compliance with the ambient temperature Refer to the chart Caution Use t...

Page 15: ...ng on the ambient temperature Use the same LLC to the sub tank Replace LLC at every 2 year or 2 000 hours LLC Maximum Mixture Ratio Lowest Ambient Temperature 15 20 30 Max Mix Ratio 30 35 45 6 3 Check...

Page 16: ...attery may emit combustible gas so keep it away from fire and sparks Caution Fire Battery may emit some combustible gas so keep it away from fire and sparks Check the fluid level If the level is near...

Page 17: ...urn off the connected equipment and set the circuit breaker to OFF position 7 1 Start up Turn the circuit breakers MAIN CB 15A and 30A to OFF Turn the fuel lever to OPEN Turn the Idle Control switch t...

Page 18: ...CB 15A 30A to OFF Turn the Idle Control switch to AUTO Keep the engine idling cooling down for about 5 minutes Turn the starter switch to STOP After the engine stops turn the fuel lever to CLOSE Cauti...

Page 19: ...sed wrapped the welding capacity is reduced Proper size of cable Unit mm2 Return Length Welding Current 20m 30m 40m 60m 80m 100m 200A 22 30 30 50 60 80 150A 22 22 22 38 50 60 100A or below 22 22 22 22...

Page 20: ...burn out by heat caused by poor connections Do not use a cable without the DINSE connectors If you use a cable with the insulation peeled off partly to bind to an output terminal the output terminal m...

Page 21: ...3 Welding Current A 30 75 76 200 201 400 Caution Fire Keep any flammable items and easily burning items away from the place in which welding because welding splashes hot spatters Caution Burns Be sure...

Page 22: ...ution Damage to the equipment or other properties In the event using the equipment to computers microcomputers incorporated loads and precision equipment there is a possibility for them to mal functio...

Page 23: ...earth grounding terminal and the canopy should also be grounded to the earth Grounding should be made after the engine is stopped If the current leakage breaker activates repair the fault first Cauti...

Page 24: ...ulb High Power Factor Type 1 2 1 4 Submersible Pump Compressor etc Induction Motor 1 2 1 4 Caution Be sure to use the frequency designated in the load incorporated in mercury bulb or induction motor T...

Page 25: ...not open the radiator cap while operating this equipment or immediately after stopping the equipment to avoid sustaining burns from hot water steam Caution Fire Burns Keep the equipment away from fir...

Page 26: ...ining waste fluid from the equipment catch it in a tray When disposing of oil fuel coolant LLC fuel filter battery and or other harmful materials please follow international regulations Please do not...

Page 27: ...Strainer 1st 2nd or after 8 Change Fuel Filter 9 Drain Water Clean Fuel Tank 10 Check Leakage Fuel Oil Water 11 Check Add Battery Water 12 Clean Air Element 1st 2nd or after 13 Change Air Element 14 A...

Page 28: ...ely as described in 11 1 Oil Change Remove the side cover Loosen and remove the oil filter using oil filter wrench Smear engine oil a little on the rubber gasket in a new oil filter Screw the new filt...

Page 29: ...o a new one 4 Clean Change Fuel Strainer Clean 1st 50 hours and 2nd or after every 100 hours Change Every 400 hours Turn the fuel valve lever to CLOSE Unscrew the retainer ring Counter clockwise and r...

Page 30: ...ty about 2 8 litre including sub tank cap 0 6 litre Remove the top plate Remove the radiator cap Loosen the coolant drain plug After draining all the coolant reinstall the water drain plug Caution Cha...

Page 31: ...ocedures Remove the battery Change the engine oil Drain fuel from the fuel tank and the fuel strainer Clean all parts cover the welder generator and store away from dust and humidity Caution Recharge...

Page 32: ...ut is down 1 Turn the dial clockwise 2 Contact cables securely 3 Change cables according to Selection Welding Cable 4 Contact securely 5 Refer to Simultaneous use of Welding and AC output 6 Clean air...

Page 33: ...32 14 Engine Wiring Diagram...

Page 34: ...33 15 Generator Wiring Diagram...

Page 35: ......

Page 36: ...2010...

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