Shindaiwa DGK180F Owner'S And Operator'S Manual Download Page 12 | Manualshive

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Shindaiwa DGK180F Owner'S And Operator'S Manual Download Page 12

9

Accessories

Owner’s

and

Operator

’s

Manual

Engine

Warranty

Manual

Air Cleaner

Oil Level Gauge

Oil Filler

Oil Filter

Coolant Sub-Tank

Fan Guard

Alternater
Check Door

Fuel Filter

(Pre)

Coolant Drain Plug

Fuel Filter

(Main)

Electromagnetic

Fuel Pump

Oil Drain Plug

Fuel Tank

(Inside)

3way Fuel Valve

External Fuel Inlet

External Fuel Return

Battery

Engine

Check Door

Supply Module / Filter

DEF Tank

Muffler

(SCR)

Dosing Module

SCR Check Panel

DEF Check Panel

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Summary of Contents for DGK180F

Page 1: ...birth defects or other reproductive harm Always start and operate the engine in a well ventilated area If in an enclosed area vent the exhaust to the outside Do not modify or tamper with the exhaust s...

Page 2: ......

Page 3: ...ration Store this manual in a specified location where it will be secure and available for consulting at any time Order another copy from the authorized distributor where this generator was purchased...

Page 4: ...6 2 Installation Procedures 23 7 Load Connections 24 7 1 Load Cable Selection 24 7 2 Connecting Load Cables 26 8 Pre Operation Inspection 29 8 1 Checking Engine Oil 29 8 2 Checking Coolant 30 8 3 Che...

Page 5: ...h as cooling fans and fan belt Always turn the starter switch to the STOP position and stop the engine then close and lock OPERATION PANEL DOOR before checking or maintaining the engine or any equipme...

Page 6: ...re is no fuel leakage Absolutely never inspect or perform maintenance to the equipment near fire or other open flame Do not put anything other than DEF gasoline diesel fuel etc in the DEF tank Also do...

Page 7: ...or similar item to avoid any unexpected move when transporting by truck or other vehicle CAUTION PROPERTY DAMAGE Do not use the equipment for any improper applications Improper usage can result in an...

Page 8: ...Part no X505 010800 Warning Proposition 65 Gen Part no X505 010400 EPA emission complied notice Part no X505 008400 Warning Fire Part no X505 007650 Notice Capacity of the external tank Part no M709 0...

Page 9: ...Manufacturer 6HK1X ISUZU No of Cylinders bore stroke in mm 6 4 53x4 92 115x125 Continuous Rated Output hp 227 3 Rated Speed rpm 1 800 Displacement cu in liters 475 7 790 Combustion System Direct injec...

Page 10: ...ability Ambient temperature 5 to 104 F 15 to 40 C Relative humidity 85 or less Altitude 984 ft 300 m or less Power source for submerged pumps and similar civil engineering equipment Power source for l...

Page 11: ...Fuel Inlet Cover SCR Check Panel Inspection Cleaning Panel DEF Tank Check Panel Tie hole Tie hole Tie hole Engine Check Door Intercooler Drain Plug Alternater Check Door Radiator Intercooler Fan Guar...

Page 12: ...t Sub Tank Fan Guard Alternater Check Door Fuel Filter Pre Coolant Drain Plug Fuel Filter Main Electromagnetic Fuel Pump Oil Drain Plug Fuel Tank Inside 3way Fuel Valve External Fuel Inlet External Fu...

Page 13: ...F Level Pilot Lamp Hour Meter Voltage Regulator Glow Lamp Ammeter Selector Switch Starter Switch Breaker Trip Selector Switch Throttle Switch Warning Indicators Accessory Switch SCR Indicators Voltage...

Page 14: ...d current 5 2 Available Output Monitor The available generated output for each output power source is displayed digitally Note Consider the digitally displayed available output as an approximate estim...

Page 15: ...e engine will be automatically stopped If this occurs flush the liquid stored in the spill containment Refer to section 10 Inspection Maintenance 15 Flushing Liquid in Spill Containment Note Water can...

Page 16: ...t battery fluid Refer to section 8 8 Checking the Battery 2 OIL PRESS Engine Oil Pressure Warning Indicator Low Oil Press If the engine oil pressure drops below 7 psi 0 48 x100 kPa during operation th...

Page 17: ...the engine Contact authorized distributor where the generator was purchased 5 AIR FILTER Air Cleaner Clogging Warning Indicator The AIR FILTER warning indicator illuminates if the air cleaner element...

Page 18: ...the engine overspeeds the battery voltage is low or some other engine fault occurs during operation If this occurs a malfunction code is displayed on the engine and available output monitors and the e...

Page 19: ...n LAMP DEF remaining amount DEF LEVEL DEF REFILL DEF NO POWER SHUTDOWN ESCAPE MODE Less than 100 More than 75 All Lamp Turn ON Less than 75 More than 50 4 Lamp Turn ON Less than 50 More than 25 3 Lamp...

Page 20: ...urn ON Turn ON FORCE PURGE Turn ON Turn ON 3 DEF Indicator This lamp is lit or starts blinking to alert an error relating to SCR system which includes shortfall of DEF using DEF of low quality or disc...

Page 21: ...e operation panel and tighten the knob Set the ACCESSORY switch to OFF and use the safety cap to cover it Set the STARTER SWITCH selector to START position Note ESCAPE MODE is available for total up t...

Page 22: ...s the amount of fuel in the tank All lamps are lit when the amount reaches to the maximum level and FULL is lit The lit lamp decreases as the amount of fuel in the tank reaches to EMPTY The fuel level...

Page 23: ...tch to L1 U or L3 W The voltage cannot be accurately measured if set to L2 3 Frequency Meter Displays the frequency of the power source Check that 60 Hz is displayed during operation Indicators 1 Glow...

Page 24: ...t followed by the single phase breaker Simultaneous 3 1 The three phase and single phase breakers trip simultaneously 1 3 The single phase breaker trips first followed by the three phase breaker 5 Amm...

Page 25: ...l fuel inlet and the external fuel return Change the lever of the 3way fuel valve to the A side to supply fuel from the external tank Refer to 9 6 Connecting with External Fuel Tank for corresponding...

Page 26: ...erator falling No persons should ever be under a lifted generator CAUTION INJURY Always be sure to use lifting hooks when lifting up the generator and raise it slowly at a completely vertical angle Pe...

Page 27: ...thoroughly inspect and perform maintenance if using in such locations 7 1 Load Cable Selection Select cable for use that has sufficient thickness and an allowable current for use and distance from the...

Page 28: ...1 0 1 0 150 A 6 2 1 1 0 2 0 3 0 200 A 4 1 1 0 3 0 4 0 4 0 250 A 2 1 0 2 0 4 0 300 A 2 1 0 3 0 4 0 Ex If used voltage is 120 V and voltage drops by 6 V Single phase Cabtyre cables Unit AWG Length 100 f...

Page 29: ...ten the connection Failure to sufficiently tightened will result in cable burnout Terminal cover must remain closed during operation or breaker will trip 1 Three Phase Output Terminal For three phase...

Page 30: ...W terminal voltage is 240 V U N terminal voltage is 120 V W N terminal voltage is 120 V For single phase 240 V load For single phase 120 V load Single phase 120V receptacle single phase 240 120V rece...

Page 31: ...nect an equivalent load between U N and W N If using a single phase three wire output terminal simultaneously with a receptacle output make sure that currents passing through each phase is less than t...

Page 32: ...ne Oil Use only API service type CJ 4 class 2 Engine Oil Viscosity Grades Use a diesel engine oil with an appropriate viscosity corresponding to the ambient temperature refer to the table WARNING INJU...

Page 33: ...attach and tighten the radiator cap Attach the radiator plate Note Use GM SPEC 6277M or equivalent Use a 50 50 mix of Long Life Coolant LLC Always use potable water when mixing the coolant Use LLC wit...

Page 34: ...cking the Fan Belt 1 Fan Belt Tension Press the middle of the fan belt with a force of approx 98N and check whether the amount of deflection is within the range of standard values Standard value amoun...

Page 35: ...tandardization 22241 standard defined for AUS 32 or the API American Petroleum Institute standards Adding liquids etc other than DEF may result in a malfunction of the SCR system Do not fill with DEF...

Page 36: ...tinguish between rain water and other liquids Dispose of flushed liquids according to the related laws and regulations 8 7 Checking for Fuel Oil and Coolant Leak Open the check door and check for fuel...

Page 37: ...down clamp from the battery on the left side Remove the clamp and cable from positive post from the battery on the left side Remove the left side battery from the seat Install the battery by performi...

Page 38: ...engine contains substances that are harmful to human health Do not direct exhaust fumes at bystanders or buildings WARNING INJURY Always be sure to check that the breakers on load side and switches f...

Page 39: ...oltage Turn the breakers to ON to start AC power delivery 2 Auto Start Use the VOLTAGE REGULATOR dial to adjust the voltage to the specified value Turn on the three phase and single phase breakers on...

Page 40: ...power to the three phase output terminal Note If using at the three phase 480 V setting the output voltage of the single phase three wire type is single phase 240 120 V which is the same as the three...

Page 41: ...the air bleeder plug of the fuel filter sufficiently and operate the priming pump until the fuel comes out Tighten the air bleeder plug and operate the priming pump 10 times or more until the fuel fil...

Page 42: ...ator will not be used for a prolonged period If you leave the selector in the AUTO or START position the standby current may drain the battery 2 Auto Start The engine stops when the REMOTE START termi...

Page 43: ...d has exceeded the specified level making it necessary to flush the fluid 7 Spill Containment Fluid Overflow Spill containment accumulated fluid has exceeded the specified level making it near the fil...

Page 44: ...the B side in order to prevent fuel from flowing out from the external tank fuel inlet return Turn the lever completely as far as possible If the lever is not completely pressed to either side it mig...

Page 45: ...L DOOR before checking or maintaining the engine or any equipment Use the lifting hook to lift the machines and do not lift up by using other parts Use of such could result in the generator falling No...

Page 46: ...lated personnel cannot accidentally come close to the generator Close all doors and covers if you are going to be away from this generator Please be careful about a strong wind and the opening and shu...

Page 47: ...Radiator and Intercooler Clean Valve clearance Check Adjust Supply pump filter Check Clean Fuel injector Check Elimination of carbon in the exhaust pipe line and muffler DEF leakage DEF filter replac...

Page 48: ...rtly after starting the engine be sure to always check that there is no oil leakage Always be sure to wipe up any spilled engine oil 2 Replacing the Oil Filter Replace Every 500 hours Drain the engine...

Page 49: ...clips and cleaner cap Remove the outer element Clean or replace the outer element Replace by performing the above procedures in reverse order Note Inner air element must not be reused even if it is c...

Page 50: ...on the bottom to drain the water When water draining is completed tighten the drain plug on the bottom Tighten the air bleeding plug Drain plug tightening torque 2 3 N m Air bleeder plug tightening to...

Page 51: ...O ring of the outer case Apply fuel to the each O ring thinly Screw the outer case into the filter by hand until O ring contacts to the sealed surface Fully screw the filter by special filter wrench...

Page 52: ...no 8981731650 Isuzu part no 9 Engine Supply Pump Strainer Cleaning Replacement Clean Replace Every 500 hours Place a container under Suppuly Pump to catch spilled fuel Remove the joint bolt Clean the...

Page 53: ...t reusable Reuse may result in failure of the SCR When disposing of discharged DEF comply with regulations Clean the filter by wiping it with clean cloth Refrain from using high pressure air to avoid...

Page 54: ...radiator coolant drain plug or wrap it in seal tape After the coolant has been drained tighten the coolant drain plug Remove the sub tank and flush the coolant from the sub tank Reattach the sub tank...

Page 55: ...er and oil has been drained reinsert the drain plug Note After reinserting the drain plug be sure to always check that there is no leakage 15 Flushing Liquid in Spill Containment Check Daily Set a con...

Page 56: ...uch as indoors or tunnels as the exhaust gas of the engine contains substances that are harmful to human health Do not direct exhaust fumes at bystanders or buildings WARNING INJURY Always be sure to...

Page 57: ...is running When cleaning be sure to run with the engine stopped Please clean after SCR system temperature drops When high pressure cleaning inside the rear cover is performed please make sure that th...

Page 58: ...intenance 15 Flushing Liquid in Spill Containment Store in a secured location Clean up all generator components and store in a dry and dust free location Also cover when storing so that rain cannot en...

Page 59: ...his generator between each generator and set another generator on top of the ties Never stack more than two levels and do not set a generator on top that is larger in weight size than that on the bott...

Page 60: ...Engine starts but stalls immediately 1 Fuel filter is clogged 2 Water is interfused in fuel line 3 Air is interfused in fuel line 4 Mistake of connecting with external tank 5 Air filter element is clo...

Page 61: ...voltage 1 Voltage meter is defective 2 AVR is defective 3 Voltage regulator dial is defective 1 Contact distributor or dealer for repair 2 Contact distributor or dealer for repair 3 Contact distribut...

Page 62: ...59 13 Generator Circuit Diagram...

Page 63: ...60 14 Engine Electrical Circuit Diagram...

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Page 66: ...2019...

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