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33 

 

5. Troubleshooting

 

 

3. Electric 

 

Symptom 

Cause 

Remedy 

Sta

rti

ng

 p

oo

r  Starting motor dose 

not rotate 

1. 

Battery capacity is poor 

2. 

Magnet switch malfunctions 

3. 

Start switch is faulty 
 

4. 

Grounding is faulty 

5. 

Fuse is blown 

1. 

Recharge 

2. 

Ditto 

3. 

Check or replace 
wiring 

4. 

Correct 

5. 

Replace 

Ba

tt

e

ry

 f

a

ul

ty

 

Battery is 
discharged soon 

1. 

Battery is deteriorated 

2. 

Wiring is short-circuited 
 

3. 

Charging is poor 

4. 

Switch operation is wrong 

1. 

Replace 

2. 

Repair 
short-circuited part 

3. 

Recharge 

4. 

Operate properly 

Wi

ri

n

g f

a

ul

ty

 

Wiring is burnt 

1. 

Battery is connected reversely 

2. 

Connected is short-circuited 

3. 

Fuse is blown 

1. 

Connect correctly 

2. 

Correct 

3. 

Replace 

Lamp dose not light 

1. 

Grounding is faulty 

2. 

Connection is faulty 

3. 

Lamp is burnt out 

1. 

Correct 

2. 

Ditto 

3. 

Replace 

L

a

m

p f

a

ul

ty

 

Lamp burns out 

1. 

Operation is improper 
 

2. 

Rectifier is faulty 

1. 

Tum off and then 
correct 

2. 

Replace 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for TF516MH-AB

Page 1: ...operation manual carefully in order to operate the Shibaura Firefighting Pump in safe and in correct manner If the pump is operated incorrectly any accident may result If this manual is missing or da...

Page 2: ...3 Handling of pump Before starting operation 9 Operating method 13 Discharging with multiple pumps 19 Suction and discharge of water from Fire hydrant 20 Operation in cold districts in winter 22 4 Per...

Page 3: ...nger If the machine is operated incorrectly there is high possibility of death or serious injury Warning If the machine is operated incorrectly death or serious injury may result Caution If the machin...

Page 4: ...arning label locations Warning labels are attached to the positions of the firefighting pump as shown below If the labels are peeled off or damaged please order new ones telling the part No as shown f...

Page 5: ...be caught by the machine or slip and fall and injured Warning Do not operate the firefighting pump if you cannot concentrate your attention on operation as you are drunken fatigued sick or under influ...

Page 6: ...o not observe the instruction The fuel may catch fire and explode Danger When supplying fuel do not allow the fuel level to exceed the F mark If fuel spills wipe away immediately and do not bring that...

Page 7: ...the pump If you do not observe the instruction They may be beaten by your elbow or the rope and injured Danger Before replenishing the fuel during operation wait until the engine cools down enough If...

Page 8: ...clothes or assets may be damaged Caution Before starting inspections or service stop the engine and wait until it cools down sufficiently If you do not observe the instruction You may be hurt or burn...

Page 9: ...7 2 Name of components Recoil starter side Operating side...

Page 10: ...8 2 Name of components Pump side Non operation side...

Page 11: ...he main unit is covered with a thin vinyl cover Be sure to remove it before operating the machine 2 Mounting the battery 1 Fix the battery with the supplied rubber band to the battery box 2 Connect th...

Page 12: ...and explode After supplying fuel close the fuel tank cap securely If not the fuel may catch fire and explode 2 Supply 2 cycle engine oil tank capacity 0 4L The fire pump is a separate filling type Su...

Page 13: ...below the water level If it is positioned above the specified level air may be sucked preventing water discharging 3 Arrange the pump so that the water suction height is 3 m or less as low as possibl...

Page 14: ...uld be suited to work Wear a helmet shoes with creepers and clothes without looseness You may be caught by the machine or slip and fall and get injured 3 Do not operate the firefighting pump when you...

Page 15: ...the tickler button for several seconds while the engine is cold will facilitate the engine start When the engine is still warm after the operation never press the tickler If the engine is not started...

Page 16: ...the switch 4 When using the rope to start the engine pull the recoil starter handle forcibly In case an engine does not start so well due to an excessive fuel like after running for warm up turn off...

Page 17: ...ressure with the throttle dial depending on the situation of the fire site Keep the pointer on the pressure gauge and compound gauge in the green range when discharging the water 2 By inserting the se...

Page 18: ...irefighting pump was operated much water remains inside If the water is left in the pump rust may be generated or the pump may be damaged due to frozen water in the cold season Be sure to drain water...

Page 19: ...touches the plug in fixture male screw While the plug in type intermediate fixture is used while water is being discharged never touch the pushing ring If the pushing ring is pushed in while the wate...

Page 20: ...tes satisfactorily when required next time or to secure its long life 1 Environment Place the pump at a dry and cool place avoiding dust or direct sun beams 2 Supply fuel and lubricating oil to specif...

Page 21: ...t be removed until the water in the hose is drained after the water is discharged 2 Operation Necessary an operator for all of pump each 1 Open the water discharge valve or all sub pump in advance 2 S...

Page 22: ...er supply Avoiding from any damage of the suction hose with the higher water pressure choose a fire hose only with a coupler for hose connected Before connection with the hose discharge some water fro...

Page 23: ...send water sucked from the hydrant to the next pump Start the engines for the next following pumps Check the pressure scale of the last pump and increase the engine speed for the proper pressure and d...

Page 24: ...in a warm room Do not use fire to malt the frozen water The fuel may catch the fire and explode 2 Starting the engine 1 Immediately after the engine is started the operation may not be smooth Idle the...

Page 25: ...Changing fuel in tank Cleaning of ignition plug Inspection of V belt Starting and vacuum test Water suction and discharge test Caution Above table indicates inspection timing under general operating c...

Page 26: ...connecting connect the cord first If not short circuit may occur and cause a fire or burn you B Auxiliary charge Battery charging level decreases day by day due to self discharge even if the battery i...

Page 27: ...eeds and the charging state reaches 80 or more the green LED comes on timer charge starts If the charging is continued in this state the red LED comes off to indicate the full charge state and this st...

Page 28: ...rror cause and close the circuit breaker after 60 seconds The output connector is loose Seat the output connector all the way and lock it securely The battery is obviously in a discharged state but th...

Page 29: ...quality always clean the water suction strainer A Remove the cap of the strainer B Pull out the strainer and wash away dust sand and other foreign materials cleanly in water C Wash the recess for the...

Page 30: ...t cap B Close the pump drain cock C Start the engine and pull the suction lever D When the indicator of the compound gauge does down to 0 05MPa return the suction lever and stop the engine E If the po...

Page 31: ...combustion chamber but engine does not start 1 Overflow excessive fuel 2 Tickler is abused excessive fuel 3 Choke is closed all the way auto choke 4 Fuel is not volatile old 5 Fuel is mixed with mois...

Page 32: ...ual sound Mechanical sound 1 Flywheel is loose 2 Skirt is hit by because of worn piston 3 Internal contact of armature plate 4 Foreign matter in crankcase 5 Impeller hits foreign matter or is in conta...

Page 33: ...is abnormal 1 Air is sucked because suction pipe is not tightened properly 2 Air is sucked from top end of suction pipe 3 Drain cock is left open 4 Mechanical seal is faulty 5 Water discharge valve is...

Page 34: ...time is short 3 Engine speed is low 4 V belt slips 5 Vacuum pipe or strainer is clogged 6 Suction strainer is clogged 7 Suction head is large 1 Check and repair 2 Prolong operation time 3 Adjust to st...

Page 35: ...is deteriorated 2 Wiring is short circuited 3 Charging is poor 4 Switch operation is wrong 1 Replace 2 Repair short circuited part 3 Recharge 4 Operate properly Wiring faulty Wiring is burnt 1 Battery...

Page 36: ...essure 0 273 m3 min Pump pressure Normal 0 5 High pressure 0 7 Nozzle diameter Normal 18 5 High pressure 12 5 Speed or revolution Normal 5200 rpm High pressure 5500 rpm Water inlet Nominal 65 fire eng...

Page 37: ...For 2 cycle engine Starting method Starting motor recoil starter Fuel Regular automotive gasoline Ignition method No contact magneto CD ignition type Ignition plug NGK B6HS Fuel consumption 4 6L Fuel...

Page 38: ...36 7 Wiring diagram...

Page 39: ......

Page 40: ...K20000120 0 2018 9 Printed in Japan...

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