SEW-Eurodrive F 157 Series Page 4 Assembly And Operating Instructions Manual Download

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Table of contents

Assembly and Operating Instructions – Explosion-Proof Gear Units

AQ. adapter coupling .................................................................................................... 78

4.16

Adapter with AR slip clutch ........................................................................................... 82

4.17

AD input shaft assembly ............................................................................................... 84

4.18

Accessory equipment.................................................................................................... 88

Startup ..................................................................................................................................... 93

5.1

Checklists...................................................................................................................... 94

5.2

Inverter-operated gearmotors ....................................................................................... 96

5.3

Checking the oil level .................................................................................................... 96

5.4

Pseudo-leakage at shaft seals...................................................................................... 96

5.5

Measuring surface and oil temperature ........................................................................ 97

5.6

Helical-worm gear units and SPIROPLAN

W gear units ............................................ 98

5.7

Helical/parallel-shaft helical/helical-bevel gear units..................................................... 99

5.8

Gear units with backstop............................................................................................... 99

5.9

Speed monitoring........................................................................................................ 101

5.10

Installation and adjustment of the WEX speed monitor .............................................. 101

5.11

Installation of the voltage encoder .............................................................................. 105

Inspection/maintenance....................................................................................................... 107

6.1

Wearing parts.............................................................................................................. 109

6.2

Inspection/maintenance intervals................................................................................ 111

6.3

Lubricant change intervals .......................................................................................... 112

6.4

Maintenance of AL/AM/AQ. adapter ........................................................................... 112

6.5

AR adapter maintenance ............................................................................................ 113

6.6

Maintenance of AR adapter with slip clutch ................................................................ 113

6.7

AD input shaft assembly maintenance........................................................................ 117

6.8

Inspection/maintenance for the gear unit.................................................................... 118

Mounting positions............................................................................................................... 136

7.1

Designation of the mounting positions ........................................................................ 136

7.2

Churning losses and thermal rating ............................................................................ 137

7.3

Change of mounting position ...................................................................................... 137

7.4

Universal mounting position M0.................................................................................. 138

7.5

Mounting position MX ................................................................................................. 138

7.6

Mounting position sheets ............................................................................................ 139

Technical data....................................................................................................................... 174

8.1

Extended storage........................................................................................................ 174

8.2

Lubricants ................................................................................................................... 176

Malfunctions and remedies ................................................................................................. 189

9.1

Gear units ................................................................................................................... 190

9.2

AM/AQ./AL adapters ................................................................................................... 191

9.3

AD input shaft assembly ............................................................................................. 191

9.4

Adapter with AR slip clutch ......................................................................................... 191

9.5

Service ........................................................................................................................ 192

9.6

Waste disposal............................................................................................................ 192

Declarations of conformity .................................................................................................. 193

10.1

Gear units in category 2G and 2D with AM.., AQ.., AL.., AD.., AR.. adapter.............. 193

24804134/EN – 05/2018

Summary of Contents for F 157 Series

Page 1: ...804134_0518 Drive Technology Drive Automation System Integration Services Assembly and Operating Instructions Explosion Proof Gear Units R 7 F 7 K 7 K 9 S 7 SPIROPLAN W Series Edition 05 2018 24804134...

Page 2: ...SEW EURODRIVE Driving the world...

Page 3: ...cal bevel gear units K 19 K 29 15 3 4 Basic structure of helical bevel gear units K 39 K 49 17 3 5 Basic structure of helical bevel gear units K 37 K 187 18 3 6 Basic structure of helical worm gear un...

Page 4: ...109 6 2 Inspection maintenance intervals 111 6 3 Lubricant change intervals 112 6 4 Maintenance of AL AM AQ adapter 112 6 5 AR adapter maintenance 113 6 6 Maintenance of AR adapter with slip clutch 11...

Page 5: ...able of contents Assembly and Operating Instructions Explosion Proof Gear Units 5 10 2 Gear units in category 2G and 2D with AR AM AQ AL AD adapter 194 11 Address list 195 Index 206 24804134 EN 05 201...

Page 6: ...g of signal words The following table shows the graduation and meaning of the signal words for safety notes Signal word Meaning Consequences if disregarded DANGER Imminent hazard Severe or fatal injur...

Page 7: ...y integrated into the instructions just before the de scription of the dangerous action This is the formal structure of an embedded safety note SIGNAL WORD Type and source of hazard Possible consequen...

Page 8: ...erating Instructions Explosion Proof Gear Units 8 1 5 Copyright notice 2018 SEW EURODRIVE All rights reserved Copyright law prohibits the unauthorized reproduction modification distribution and use of...

Page 9: ...that the persons who work on the product pay attention to the following regula tions conditions documentation and information National and regional safety and accident prevention regulations Warning a...

Page 10: ...given on the nameplate They meet the re quirements set forth in Directive 2014 34 EU and comply with the applicable standards and regulations The gear units are components for the installation in mach...

Page 11: ...bout any damage If the product is damaged it must not be assembled installed or started up Observe the storage information on climatic conditions as given in chapter Storage conditions 2 174 If the pr...

Page 12: ...due to static overdetermination Gear units with foot e g KA19 29B KA127 157B or FA127 157B must not be fastened via the torque arm and the foot plate at the same time Gearmotors must also not be fast...

Page 13: ...59 22 31 4 34 5 37 521 523 522 39 131 17 11 12 9 19 506 508 507 18014398528676235 1 Pinion 19 Key 42 Rolling bearing 507 Shim 2 Gear 20 Breather valve 43 Key 508 Shim 3 Pinion shaft 22 Gear unit hous...

Page 14: ...2 Gear 25 Rolling bearing 92 Washer 507 Shim 3 Pinion shaft 30 Rolling bearing 93 Lock washer 508 Shim 4 Gear 31 Key 94 Hex head screw 515 Shim 5 Pinion shaft 32 Spacer tube 100 Inspection cover 516...

Page 15: ...ting Instructions Explosion Proof Gear Units 15 3 3 Basic structure of helical bevel gear units K 19 K 29 115 163 1 2 530 531 532 536 537 538 45 141 42 48 43 20 193 36 26 44 22 59 167 5 168 9 12 11 25...

Page 16: ...522 Shim 6 Gear 43 Key 141 Bushing 523 Shim 7 Hollow shaft 44 Seal 159 Closing plug 530 Shim 9 Oil seal 45 Tapered roller bear ing 163 Supporting ring 531 Shim 11 Rolling bearing 50 Bevel gear set 16...

Page 17: ...inion 12 Retaining ring 48 Supporting ring 518 Shim 2 Gear 17 Spacer tube 50 Bevel gear set 519 Shim 5 Pinion shaft 19 Key 59 Screw plug 520 Shim 6 Gear 20 Breather valve 88 Retaining ring 521 Shim 7...

Page 18: ...lotted nut 523 Shim 3 Pinion shaft 31 Key 114 Multi tang washer 533 Shim 4 Gear 37 Rolling bearing 116 Thread lock 534 Shim 5 Pinion shaft 39 Retaining ring 119 Spacer tube 535 Shim 6 Gear 42 Rolling...

Page 19: ...22 1 100 61 18014398528786187 1 Pinion 20 Breather valve 88 Retaining ring 518 Shim 2 Gear 22 Gear unit housing 89 Closing cap 519 Shim 5 Worm 25 Rolling bearing 100 Gear unit cover 520 Shim 6 Worm g...

Page 20: ...51 17 7 11 8 19 518 519 520 12 9 101 9007199274048267 1 Pinion 19 Key 88 Retaining ring 518 Shim 6 Gear 22 Gear unit housing 89 Closing cap 519 Shim 7 Output shaft 25 Rolling bearing 100 Inspection co...

Page 21: ...32 5 33 9 12 518 519 520 18014399115354379 1 Pinion 22 Gear unit housing 59 Screw plug 521 Shim 2 Gear 25 Deep groove ball bearing 61 Retaining ring 522 Shim 5 Pinion shaft 26 Housing stage 1 88 Retai...

Page 22: ...osition 10 Indicates gas explosion protection ambient temperature country of manufac ture 11 Indicates dust explosion protection 12 Oil type oil quantity INFORMATION For ATEX gearmotors the nameplates...

Page 23: ...h the buyer that the drive may be used only in intermittent duty The maximum time for operation and pauses in minutes are indicated on the nameplate 1 and the order confirmation Reducing the idling ti...

Page 24: ...25 142 Fra max N 8830 65 kg IM M1 58 041 II 2G Ex h IIC T4 GbX X5 Ta 20 40 C CLPHC220 II 2D Ex h IIIC T120 C DbX 3 3 Ta 40 40 C CLP HC68 Synth l 1 2 l 23913752331 1 Special measure X5 2 Special indica...

Page 25: ...op tions 3 10 1 Helical gear units Designation Description RX Single stage foot mounted design output shaft with key RXF Single stage B5 flange mounted design output shaft with key R Foot mounted des...

Page 26: ...A B Foot mounted design hollow shaft with keyway KAF B B5 flange mounted design foot mounted design hollow shaft with keyway KF B B5 flange mounted design foot mounted design output shaft with key KH...

Page 27: ...shaft with keyway SH Hollow shaft with shrink disk ST Hollow shaft with TorqLOC hollow shaft mounting system SAZ B14 flange mounted design and hollow shaft with keyway SHZ B14 flange mounted design a...

Page 28: ...Proof Gear Units 28 3 10 6 Options Designation Description WEX Speed monitoring R F and K gear units Designation Description R Reduced backlash K S and W gear units Designation Description T With torq...

Page 29: ...gerous gases vapors and residue created by heating fluoro carbon rubber to 200 C Damage to health The following gear unit components may contain fluorocarbon rubber Oil seals breather valves screw plu...

Page 30: ...n the components nameplate applies INFORMATION Any ambient temperatures deviating from this range are listed on the nameplate 4 2 2 Temperature class Mains operated gear units gearmotors in category I...

Page 31: ...ications in the technical docu mentation the nameplate and the lubricant table in chapter Lubricants No harmful oils acids gases vapors radiation etc are present in the environ ment The oil seals on t...

Page 32: ...elements shims and spacing rings Fasteners for input and output elements Lubricant e g NOCO fluid Threadlocker compound for input cover with centering shoulder e g Loctite 243 INFORMATION Standard par...

Page 33: ...power up Attach an information sign near the ON switch to warn that the gear unit is being worked on Prevent heavy component parts e g shrink disks against falling during installa tion disassembly It...

Page 34: ...n for information on the fill quantity refer to the nameplate Control the oil fill level at this opportunity See chapter In spection maintenance for the gear unit 2 118 The gear units are filled with...

Page 35: ...of strength class 10 9 for these gearmotors Use suitable washers Gear unit flange mm Strength class of the screws RF37 R37F 120 10 9 RF47 R47F 140 RF57 R57F 160 FF FAF77 KF KAF77 250 FM FAM67 FM FAM77...

Page 36: ...the breather valve or the lifting eyes When mounting the motors onto AM AQ adapters and to AR AT start up coup lings and slip clutches seal the flange areas with a suitable sealant e g Loctite 574 In...

Page 37: ...Strength class 10 9 Nm 120 RF37 M6 17 140 RF37 RF47 M8 40 160 RF57 M8 40 300 FM FAM67 FM FAM77 KM KAM67 KM KAM77 M12 137 350 FM FAM87 KM KAM87 M16 338 400 FM FAM97 KM KAM97 M16 338 450 FM FAM107 KM K...

Page 38: ...ashers for flange mounting on the customer side To improve the friction contact between flange and mounting surface SEW EURODRIVE recommends anaerobic gaskets or an anaerobic glue INFORMATION With the...

Page 39: ...unted directly to a CMP motor the thread size is M8 Gear unit with B5 flange mounted design The following table shows the thread sizes of the gear units with B5 flange depending on the gear unit type...

Page 40: ...rbon rubber as dangerous residue has formed while it was heated The following components of R 7 F 7 K 7 K 9 S 7 and SPIROPLAN W gear units can contain elastomers made of fluorocarbon rubber Oil seals...

Page 41: ...h pivoted mounting position with vent ing on the input end a breather valve is supplied in a plastic bag 3 Enclosed gear units are delivered without a breather valve 4 In some countries the breather v...

Page 42: ...f explosion due to electrostatic charge and sparks caused by improper paint ing Severe or fatal injuries from explosion If the motor is painted observe the requirements for painting to avoid electro s...

Page 43: ...ng device for installing input and output elements see chapter Using the mounting device 2 44 Use the threaded centering bore at the shaft end Never force belt pulleys couplings pinions etc onto the s...

Page 44: ...t or motor shaft ends Should you be able to tighten the screw without any prob lems you may not need the thrust bearing on the mounting device 1 3 2 211368587 1 Gear shaft end 3 Coupling hub 2 Thrust...

Page 45: ...ard Adjust the following misalignments according to the coupling manufacturer s specifica tions when mounting couplings a Maximum and minimum clearance b Axial misalignment c Angular misalignment a b...

Page 46: ...rubber buffer L Preload per rubber buffer in tightened state Proceed as follows 1 Make sure that the metal sides of the rubber buffers lay against the gear unit 2 Use screws 1 and washers 2 according...

Page 47: ...helical bevel gear units K 19 K 49 4 5 1 B A 1 Bushing A Connection side B Connection side Observe the following points during assembly Apply bearings to both sides of the bushing 1 Mount connection...

Page 48: ...Connection side B Connection side Proceed as follows 1 Apply bearings to both sides of the bushing 1 2 Mount connection side B so that it mirrors side A 3 Use screws and tightening torques according t...

Page 49: ...pport for helical worm gear units 1 4 5 27021597975714699 1 Connector Proceed as follows 1 Apply bearings to both sides of the bushing 1 2 Use screws and tightening torques according to the following...

Page 50: ...figure shows the toque support for SPIROPLAN W gear units 1 4 5 27021597975712523 1 Bushing Proceed as follows 1 Apply bearings to both sides of the bushing 1 2 Use screws and tightening torques accor...

Page 51: ...RMATION Concerning the configuration of the customer shaft please also refer to the design notes in the Gearmotors catalog Proceed as follows 1 Apply NOCO fluid Spread carefully N O C O F L U I N O C...

Page 52: ...unted gear units with keyway Proceed as follows 1 Apply NOCO fluid Spread carefully N O C O F L U I N O C O F L U I 9007199466257163 2 Install the shaft and secure it axially For easier mounting use a...

Page 53: ...taining ring 2 Lock washer 5 Customer shaft with contact shoulder 3 Washer C Mounting customer shaft without contact shoulder using the SEW EURODRIVE assembly disassembly kit C 1 2 3 4 5 6 90071994662...

Page 54: ...is only applicable if the gear unit was assembled using the SEW EURODRIVE assembly disassembly kit see step 2 of Mounting the shaft moun ted gear unit 1 2 3 4 5 6 9007199466268043 1 Retaining screw 4...

Page 55: ...ctions Explosion Proof Gear Units 55 4 Re install the retaining ring 4 5 Re install the retaining screw 1 Press the gear unit off the shaft by tightening the screw 1 4 7 8 6 9007199466270219 1 Retaini...

Page 56: ...ut for disassembly Dimensions and part numbers of the assembly disassembly kit Type DH7 mm M1 C4 mm C5 mm C6 mm U 0 5 mm T 0 5 mm D3 0 5 mm L4 mm Part number of the as sembly disassembly kit WA 10 16...

Page 57: ...1 Slightly loosen the locking screws Do not remove the locking screws completely A B 9007199466274571 2 Carefully degrease the hollow shaft bore and the input shaft using a commercial solvent 90071994...

Page 58: ...lder mount the shrink disk at a dis tance of 1 2 mm from the gear unit housing Tighten the locking screws with the specified tightening torque according to the fol lowing table Tighten the screws in s...

Page 59: ...quarter turn one after the other 2 Steadily loosen the locking screws one after the other but do not remove the lock ing screws completely 3 If rust has formed on the shaft in front of the hub remove...

Page 60: ...is ensured that no static overdetermination can occur Tolerance adjustment of the shaft must be possible INFORMATION In case of flange mounting installing the clamping ring may not be possible depend...

Page 61: ...Apply NOCO fluid directly to the bushing Spread carefully N O C O F LU ID 211938827 5 Push the gear unit onto the customer shaft 9007199466677643 6 Preassemble the torque arm Do not firmly tighten th...

Page 62: ...Refer to the following table for the suitable tightening torque 9007199466741899 Gear unit type Tightening torque Nm FT KT ST WT Standard Stainless steel 37 37 10 10 37 37 47 47 10 10 47 39 47 57 10...

Page 63: ...a gear unit with shaft shoulder mount the shrink disk at the shaft shoulder up to the stop In the case of a gear unit without shaft shoulder mount the shrink disk at a distance of 1 mm to 2 mm from th...

Page 64: ...times from one bolt to the next not in diametrically opposite sequence 0mm 18014398721495947 INFORMATION The exact values for the tightening torques are shown on the shrink disk INFORMATION Standard s...

Page 65: ...its 65 17 Make sure that the remaining gap between counter bushing and hollow shaft end as well as between hollow shaft end and the stop ring is 0 mm 0 mm s 0 mm 0 mm 27021600112884107 18 Tighten the...

Page 66: ...the inside of the hollow shaft Ensure that all traces of grease or oil are removed 9007214342258187 2 Attach the torque arm to the drive unit Observe the information in chapter Torque arms for shaft...

Page 67: ...e the shrink disk onto the hollow shaft 18014398721485067 7 Slide the counter bushing onto the customer shaft and into the hollow shaft N O C O F L U I D 9007199466746251 8 In the case of a gear unit...

Page 68: ...ange of the counter bushing to ensure that the bushing is fitted securely in the hollow shaft 9007199466748427 10 Make sure that the customer shaft is seated in the counter bushing 9007199466750603 11...

Page 69: ...ce 0mm 18014398721495947 INFORMATION The exact values for the tightening torques are shown on the shrink disk INFORMATION Standard shrink disks and stainless steel shrink disks have the same tightenin...

Page 70: ...sure that the remaining gap between counter bushing and hollow shaft end as well as between the hollow shaft end and customer shaft shoulder is 0 mm 0 mm s 0 mm 0 mm 22017650059 15 Mount the torque a...

Page 71: ...rew the locking screws evenly one after the other Do not remove the locking screws completely 3 Remove the conical steel bushing If required use the outer rings as pullers Pro ceed as follows to do so...

Page 72: ...hrink disk is dirty clean and lubricate the shrink disk 2 Lubricate the tapered surfaces Use one of the following solid lubricants Lubricant Mo S2 Sold as Molykote 321 lube coat Spray Molykote spray p...

Page 73: ...must match 4 13 1 Mounting the fixed cover Proceed as follows 1 Remove the plastic plug on the gear unit housing see figure 1 1 2 9007199273238539 2 Use the delivered screws to mount the cover to the...

Page 74: ...mage to adapter due to ingression of moisture when mounting a motor to the ad apter Damage to the adapter Seal the adapter with an anaerobic fluid seal INFORMATION To avoid contact corrosion SEW EUROD...

Page 75: ...ble sealing compound 7 Mount the motor on the adapter Ensure that the coupling claws of the adapter shaft are engaged in the plastic cam ring IEC AM 63 71 80 90 100 112 132 160 180 200 225 250 280 A 2...

Page 76: ...3 71 AM56 77 530 410 AM80 90 AM143 145 113 420 380 AM100 112 AM182 184 144 2000 1760 AM1322 AM213 21522 186 1600 1250 AM132 AM213 215 4700 3690 AM160 180 AM254 286 251 4600 4340 AM200 225 AM324 AM365...

Page 77: ...mounting or startup In case of a wrong direction of rotation contact SEW EURODRIVE The backstop is maintenance free in operation Backstops have a minimum lift off speed depending on the size see follo...

Page 78: ...mum permitted weight FR_max must not be increased 2 Diameter of the adapter output flange 160 mm 4 14 4 AM adapter with foot mounted motor A foot mounted motor reduces the loads at the adapter interfa...

Page 79: ...istance A The values for the distance A are listed in the table in chapter Setting standards and tightening torques 2 80 4 AQH design Tighten the screws at the coupling half evenly in diametrically op...

Page 80: ...00 M8 8 x M6 10 14 4 15 3 Permitted loads NOTICE Overloading of the gear unit due to excessive weight or excessive power rating of an attached motor Gear unit failure Note that the load data specified...

Page 81: ...0 AQ100 1 2 113 350 AQ100 3 4 113 315 AQ115 113 300 AQ140 1 2 144 1550 AQ140 3 144 1450 AQ160 144 1450 AQ190 1 22 186 1250 AQ190 32 186 1150 AQ190 1 2 186 3750 AQ190 3 186 3400 1 Maximum load values f...

Page 82: ...prings 5 and slotted nut 6 drives the output coupling plate with connecting pin The slip torque is set individually according to the drive selection The speed of the coupling plate at the output end i...

Page 83: ...n ing the motor and adapter shaft end 7 Reinstall the fan guard at the driving motor 4 16 3 Connecting monitoring devices INFORMATION To prevent interference voltages do not route the supply lines in...

Page 84: ...1 Mounting the cover with motor platform AD P 212119307 1 Motor platform 4 Nut 2 Stud bolt only AD6 P AD7 P 5 Threaded column 3 Support only AD6 P AD7 P To mount the motor and to adjust the motor pla...

Page 85: ...d INFORMATION Do not adjust the motor platform 1 via the support 3 4 17 3 AD ZR input shaft assembly with centering shoulder Mounting applications on the input shaft assembly with centering shoulder 1...

Page 86: ...e load data specified in the following table are not to be exceeded Make sure that the approved power rating torque and speed on the adapter is observed according to the nameplate NOTICE Danger due to...

Page 87: ...with backstop AD RS NOTICE If the speed is below the minimum lift off speed of the drive the backstop is subject to wear and heats up Possible damage to property In nominal operation the lift off spee...

Page 88: ...on tanks for gear units and gear motors in M4 mounting position and for input speeds 2000 min 1 The following figure shows the oil expansion tank of a gearmotor 4979181323 The oil expansion tank is de...

Page 89: ...ntenance interval and grease quantities Relubricate the agitator design after 10000 operating hours The number of relubrica tion procedures is limited to 5 Observe the information on the required grea...

Page 90: ...in the above table the customer has to make sure that it is suitable for the intended application 4 18 4 Temperature sensor INFORMATION If the oil temperature is 115 C the drive must be switched off I...

Page 91: ...re 50 C to 400 C Ambient temperature 40 C to 100 C Thermowell Stainless steel 1 4571 Connection element Shape J aluminum die casting M16x1 5 IP54 Outer thread G1 2 A cylindrical according to DIN EN IS...

Page 92: ...mm Measuring range 40 130 C Permitted oil temperature 40 130 C Accuracy PT1000 0 2 K Measuring element 1 PT1000 to DIN EN 60751 class B 4 wire connection Dynamic response T05 T09 s 3 8 to DIN EN 60751...

Page 93: ...ata available to the end user The most important technical data is provided on the nameplate Additional data relevant for operation is available in drawings and the order confirmation After gear unit...

Page 94: ...ed by an external heat source e g the coupling The cooling air must not exceed the maximum ambient temperature designated on the nameplate Does the mounting position correspond to the specifications o...

Page 95: ...be executed during startup of a gear unit according to Directive 2014 34 EU for operation in potentially explosive at mospheres Check during startup in potentially explosive atmospheres Verified See c...

Page 96: ...mation at the beginning of chapter Inspection mainten ance 2 107 2 Check the oil level at the oil sight glass according to the following figure 1 4158756363 1 The oil level must be within this range 3...

Page 97: ...he motor fan The maximum surface temperature will be reached after approximately 3 hours and must not exceed a difference value of 70 K compared to the ambient tempera ture INFORMATION Stop the drive...

Page 98: ...rox 3 4 start 5 start About 6 25 Approx 3 6 start About 7 25 Approx 2 SPIROPLAN gear units W10 W20 W30 W37 W47 i range reduction i range reduction About 35 75 Approx 15 About 20 35 Approx 10 About 10...

Page 99: ...ating the motor in the blocking direction could destroy the backstop Possible damage to property Do not start up the motor in the blocking direction Before motor startup make sure the current supply o...

Page 100: ...have to indicate whether the direction of rotation is given looking onto the A or B side 1 2 3 4 5 16117549579 1 Viewing direction Direction of rotation Output B 2 Viewing direction Direction of rota...

Page 101: ...the operat ing instructions of the speed monitor manufacturer When the nominal speed of the motor in use is undercut by 5 the settings must cause the drive to be switched off Refer to the nameplate fo...

Page 102: ...16 18 The wiring diagram below shows possible connection of the speed monitor 3 1 3 2 24 Ex 19 8 7 2 BN BU 1 18 17 16 14 13 Marche On Arret Off 3 N DC 20 90V AC 48 253V 1 L L L 0V L Ein 24V Aus 23 12...

Page 103: ...ction con tinuously red LED PWR green Voltage LED OUT 1 yellow Relay 1 active LED OUT 2 yellow Relay 2 active LED OUT 3 yellow Transistor active RS232 The RS232 interface for connecting a PC for param...

Page 104: ...an intrinsically safe sensor input identification color blue for evaluation of sensors according to DIN 19234 NAMUR and be approved for use of this sensor in potentially explosive atmospheres INFORMA...

Page 105: ...crew head 5 Sensing distance x 3 Lock nut 1 Rotate the output shaft of the adapter until the slotted screw head can be seen through the tapped hole in the bearing cover 2 Voltage encoder Carefully scr...

Page 106: ...tly lit LED 4 of the voltage encoder turn the voltage encoder a half turn counterclockwise at a time and check its function 2 It the LED is not lit 4 turn the voltage encoder clockwise by 90 degrees b...

Page 107: ...ystem WARNING Risk of burns due to hot gear unit and hot gear unit lubricant Severe injuries Let the gear unit cool down before you start working on it Carefully remove the oil level plug and the oil...

Page 108: ...ns Explosion Proof Gear Units 108 INFORMATION Maintain the inspection and maintenance intervals This is necessary to ensure oper ational safety INFORMATION Perform a safety check and functional check...

Page 109: ...cosity additives pollution Lubricant supply of the bearing Misalignment under operating load Therefore the rolling bearings must be inspected regularly Observe the corresponding inspection and mainten...

Page 110: ...is influenced by various factors These are among other things Ambient conditions temperature chemicals radiation Operational conditions switching frequency impact characteristics Adhere to the corres...

Page 111: ...nding on the operating conditions see illustration in chapter Lubricant change intervals 2 112 every 3 years at the latest according to oil temperature Change mineral oil Replace bearing grease recom...

Page 112: ...ase 3 CLP PG CLP PG NSF H1 7 SEW GearOil Poly H1 6 4 Maintenance of AL AM AQ adapter The following table lists the obligatory intervals and the corresponding measures Time interval What to do Every 30...

Page 113: ...res Time interval What to do Chapter At least every 3000 operating hours Inspect the friction lining and the cup springs If necessary replace them If the slip torque is too low ad just it accordingly...

Page 114: ...om starting up unintentionally for example by locking the key switch or removing the fuses from the current supply INFORMATION It is only possible to check and adjust the slip torque accurately by usi...

Page 115: ...ark this position of the slotted nut 11 4 For AR 132 195 adapters proceed as follows Loosen the clamping screw at the slotted nut 15 Loosen the slotted nut until you can easily adjust the slip clutch...

Page 116: ...6 1 1 0 2 0 1 0 1 4 1 6 1 8 2 0 2 2 1 4 0 2 1 2 4 2 6 3 2 3 4 3 8 4 0 3 3 4 1 6 0 4 1 5 0 5 8 6 0 AR80 4 0 6 1 1 0 2 0 1 0 1 4 1 6 2 8 2 0 2 2 1 4 0 2 1 2 4 2 6 3 2 3 4 3 8 4 0 3 3 4 1 6 0 4 1 5 0 5 8...

Page 117: ...ove the fan guard from the driving motor 2 Remove the incremental encoder connection 3 Loosen the lock nut at the incremental encoder and remove the old incremental encoder 4 Install the new increment...

Page 118: ...Checking the oil level and changing the oil M1 M2 M3 M4 M5 M6 R R 07 27 B R 37 R 67 A R 47 R 57 A B A R 77 167 A RX 57 107 A F F 27 B F 37 157 A K K 19 K 29 C K 39 K49 A K 37 187 A S S 37 C S 47 97 A...

Page 119: ...SPIROPLAN W 37 W 47 In mounting position M4 without oil level plug and cover plate 2 133 Refer to chapter Mounting positions 2 136 for notes on the mounting positions You cannot check the oil level of...

Page 120: ...plug and the breather valve using the mount ing position sheets see chapter Mounting positions 2 136 2 Place a container underneath the oil level plug 3 Slowly remove the oil level plug Small amounts...

Page 121: ...ng of chapter Inspection mainten ance 2 107 2 Determine the position of the oil drain plug using the mounting position sheets See chapter Mounting positions 2 136 3 Remove a little oil from the oil dr...

Page 122: ...or this the tightening torques in chapter Tightening torques for oil level plugs oil drain plugs screw plugs breather valves and oil sight glasses 2 38 7 Fill in fresh oil of the same type contact SEW...

Page 123: ...ws 1 Observe the information at the beginning of chapter Inspection mainten ance 2 107 2 To position the cover plate on the top place the gear unit in the following mounting position R07 R57 in mounti...

Page 124: ...1 42 1 19 1 42 1 42 1 R47 2 stage 39 1 3 stage 32 1 R57 2 stage 32 1 3 stage 28 1 F27 2 stage 78 1 31 1 72 1 56 1 78 1 78 1 3 stage 71 1 24 1 70 1 45 1 71 1 71 1 Irrespective of mounting position W10...

Page 125: ...ation at the beginning of chapter Inspection mainten ance 2 107 2 Open the cover plate of the gear unit according to chapter Checking the oil level via the cover plate 2 123 3 Take an oil sample via t...

Page 126: ...inning of chapter Inspection mainten ance 2 107 2 Open the cover plate of the gear unit according to chapter Checking the oil level via the cover plate 2 123 3 Completely drain the oil into a containe...

Page 127: ...e oil level is checked via the control bore 1 Observe the information at the beginning of chapter Inspection mainten ance 2 107 2 Place the gear unit in the mounting position stated in the following t...

Page 128: ...apter Tightening torques for oil level plugs oil drain plugs screw plugs breather valves and oil sight glasses 2 38 Checking the oil via the screw plug 1 Observe the information at the beginning of ch...

Page 129: ...ten ance 2 107 2 Open the cover plate of the gear unit according to chapter Checking the oil level via the screw plug 3 Completely drain the oil via the screw plug bore 4 Fill in fresh oil of the same...

Page 130: ...chapter Mounting posi tions 2 136 2 Place a container underneath the oil level plug 3 Slowly remove the oil level plug Small amounts of oil may leak out 787235211 4 Check the fill level at the oil le...

Page 131: ...ng of chapter Inspection mainten ance 2 107 2 Remove some oil at the oil level plug 3 Check the oil consistency Viscosity If you can see that the oil is heavily contaminated SEW EURODRIVE recom mends...

Page 132: ...ame type contact SEW EURODRIVE if necessary via the upper oil level plug You must not mix different synthetic lubricants Observe the oil quantity specified on the nameplate or according to the mount i...

Page 133: ...2 136 3 Remove the screw plug 4 Insert the dipstick vertically via the control bore all the way to the bottom of the gear unit housing Mark the point on the dipstick where it exits the gear unit Pull...

Page 134: ...before you start working on it Due to the better flow ability the gear unit oil should still be warm so that the gear unit can be drained best 1 Observe the information at the beginning of chapter Ins...

Page 135: ...at complies with the require ments regarding the prevention of electrostatic charge according to EN IEC 13463 1 WARNING Risk of explosion due to electrostatic charge and sparks caused by improper pain...

Page 136: ...oof Gear Units 136 7 Mounting positions 7 1 Designation of the mounting positions The following illustration shows the SEW EURODRIVE mounting positions M1 M6 M1 M1 M1 M1 M1 M1 M4 M4 M4 M4 M4 M4 M3 M3...

Page 137: ...riate measure e g by using a synthetic lubricant with higher thermal endurance properties INFORMATION To reduce churning losses to a minimum use gear units preferably in M1 mounting position 7 2 1 Dat...

Page 138: ...ust be adjusted according to the mounting position prior to startup For mounting position MX the gear units are delivered with the maximally possible amount of oil and sealed with oil screw plugs A br...

Page 139: ...motors in mounting position M4 However mounting positions M1 to M6 are also shown for SPIROPLAN gearmotors to assist you in working with this documentation INFORMATION SPIROPLAN gearmotors W 10 to W 3...

Page 140: ...t position is always shown on the A side 7 6 2 Position of the oil level plug of compound gear units To ensure sufficient lubrication of the first gear unit larger gear unit in case of com pound gear...

Page 141: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 141 7 6 3 Mounting positions of helical gearmotors RX57 RX107 2 137 24804134 EN 05 2018...

Page 142: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 142 RXF57 RXF107 2 137 24804134 EN 05 2018...

Page 143: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 143 R07 R167 2 137 24804134 EN 05 2018...

Page 144: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 144 RF07 RF167 RZ07 RZ87 2 137 24804134 EN 05 2018...

Page 145: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 145 R07F R87F 2 137 24804134 EN 05 2018...

Page 146: ...tions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 146 7 6 4 Mounting positions of parallel shaft helical gearmotors F FA B FH27B 157B FV27B 107B 2 137 24804...

Page 147: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 147 FF FAF FHF FZ FAZ FHZ27 157 FVF FVZ27 107 FM FAM67 157 2 137 24804134 EN 05 2018...

Page 148: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 148 FA FH27 157 FV27 107 FT37 97 2 137 24804134 EN 05 2018...

Page 149: ...unting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 149 7 6 5 Mounting positions of helical bevel gearmotors K KA B KH19B 29B 2 137 24804134 EN 05...

Page 150: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 150 KF B KAF B KHF19B 29B 2 137 24804134 EN 05 2018...

Page 151: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 151 KA B KH19B 29B 2 137 24804134 EN 05 2018...

Page 152: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 152 KF KAF KHF19 29 2 137 24804134 EN 05 2018...

Page 153: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 153 KA KH19 29 2 137 24804134 EN 05 2018...

Page 154: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 154 K KA B39 49 2 137 24804134 EN 05 2018...

Page 155: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 155 KF KAF KHF39 49 2 137 24804134 EN 05 2018...

Page 156: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 156 KA KH KT39 49 2 137 24804134 EN 05 2018...

Page 157: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 157 K KA B KH47B 157B KV47B 107B 2 137 24804134 EN 05 2018...

Page 158: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 158 K167 187 KH167B 187B 2 137 24804134 EN 05 2018...

Page 159: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 159 KF KAF KHF KZ KAZ KHZ37 157 KVF KVZ37 107 KM KAM67 157 2 137 24804134 EN 05 2018...

Page 160: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 160 KA KH37 157 KV37 107 KT37 97 2 137 24804134 EN 05 2018...

Page 161: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 161 KH167 187 2 137 24804134 EN 05 2018...

Page 162: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 162 7 6 6 Mounting positions of helical worm gearmotors S37 24804134 EN 05 2018...

Page 163: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 163 S47 S97 2 137 24804134 EN 05 2018...

Page 164: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 164 SF SAF SHF37 24804134 EN 05 2018...

Page 165: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 165 SF SAF SHF SAZ SHZ47 97 2 137 24804134 EN 05 2018...

Page 166: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 166 SA SH ST37 24804134 EN 05 2018...

Page 167: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 167 SA SH ST47 97 2 137 24804134 EN 05 2018...

Page 168: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 168 7 6 7 Mounting positions of SPIROPLAN gearmotors W10 30 24804134 EN 05 2018...

Page 169: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 169 WF10 30 24804134 EN 05 2018...

Page 170: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 170 WA10 30 24804134 EN 05 2018...

Page 171: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 171 W WA B WH37B 47B 24804134 EN 05 2018...

Page 172: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 172 WF WAF WHF37 47 24804134 EN 05 2018...

Page 173: ...7 Mounting positions Mounting position sheets Assembly and Operating Instructions Explosion Proof Gear Units 173 WA WH WT37 47 24804134 EN 05 2018...

Page 174: ...extended storage design must remain tightly sealed until startup The gear units come with the oil fill according to the specified mounting position M1 M6 Always check the oil level before you take th...

Page 175: ...ng and humidity indicator rel humidity 50 open Under roof and enclosed at constant temperature and atmospheric hu midity 5 C 50 C 50 rel ative humidity No sudden temperature variations Controlled vent...

Page 176: ...oil The table shows the lubricants recommended by SEW EURODRIVE Area of operation Ambient temperature Manufac turer Type Standard 40 C to 80 C Fuchs Renolit CX TOM 151 40 C to 80 C Kl ber Petamo GHY...

Page 177: ...me viscosity class from different manufacturers do not have the same characteristics In particular the minimally and maximally permitted oil bath tem peratures are manufacturer specific These temperat...

Page 178: ...change intervals 6 Approvals regarding compatibility of the lubricant with approved oil seals Lubricant compatibility with oil seal Approval Explanation SEW07004_ _13 A lubricant especially recommende...

Page 179: ...the lubricant table and explains what they mean Abbrevi ation icon Meaning Synthetic lubricant marked gray Mineral lubricants CLP Mineral oil CLP PG Polyglycol PG CLP HC Synthetic hydrocarbons polyalp...

Page 180: ...material see chapter Lubricant compatibility with oil seal 2 178 0 100 50 50 ISO SAE NLGI CLP PG PSS CLP PG VG 220 VG 220 C Mobil T O T A L Sh ll e FUCHS LUBRICATION remer egui 80 25 80 25 Renolin PG...

Page 181: ...Mobil SHC 629 25 110 30 100 50 30 20 40 0 40 VG 220 Renolin Unisyn CLP220 25 110 Renolin Unisyn CLP150 30 95 Renolin Unisyn CLP68 35 75 Renolin Unisyn OL32 40 50 Optigear Syntetic PD220 Optigear Synt...

Page 182: ...ION remer egui 30 25 40 20 0 35 10 40 VG 460 VG 460 Plantogear 460 S 20 80 Optileb GT 460 15 100 Cassida Fluid GL 460 15 100 Cassida Fluid GL 220 25 80 Cassida Fluid HF 68 40 50 Cassida Fluid HF 32 40...

Page 183: ...100 50 60 20 80 15 50 ISO SAE NLGI VG 460 VG 680 VG 680 VG 220 VG 150 Kl bersynth GH 6 460 C Mobil 40 25 30 30 T O T A L Sh ll e FUCHS LUBRICATION K 9 remer egui DE FR US BR CN DE FR US BR CN DE FR U...

Page 184: ...I VG 680 VG 220 VG 680 VG 220 Carter SY 220 Shell Omala S4 WE 680 Renolin PG 680 Renolin PG 220 C Mobil 80 15 T O T A L Sh ll e FUCHS LUBRICATION remer egui DE FR DE FR 15 115 Optigear Synthetic 800 6...

Page 185: ...ell Omala S4 GX 150 Shell Omala S4 GX 68 Mobil SHC 634 Mobil SHC 629 Renolin Unisyn CLP 460 Renolin Unisyn CLP 150 C Mobil 30 30 20 40 T O T A L Sh ll e FUCHS LUBRICATION remer egui DE FR DE FR Mobil...

Page 186: ...LUBRICATION remer egui SEW070040013 DE FR 15 90 25 70 25 70 35 40 Optileb GT 460 SEW070040013 15 90 Optileb GT 460 SEW070040013 DE FR DE FR Optileb GT 220 DE FR Optileb HY 68 DE FR Optileb HY 32 15 8...

Page 187: ...e chapter Lubricant compatibility with oil seal 2 178 4 3 2 VG 460 SAE 75W90 VG 100 0 100 50 40 20 60 20 50 ISO SAE NLGI VG 460 Kl ber SEW HT 460 5 Kl bersynth UH1 6 460 Mobil Synth Gear Oil 75 W90 C...

Page 188: ...special arrangement is made SEW EURODRIVE supplies the drives with a lubricant fill adapted for the specific mounting position The decisive factor is the mounting position see chapter Mounting positi...

Page 189: ...unit oil Serious injuries Let the gear unit cool down before you start working on it Carefully remove the oil level plug and the oil drain plug NOTICE Damage to gear unit gearmotor due to improper op...

Page 190: ...onitoring it Film of moisture around the dust lip of the oil seal Function related pseudo leakage There is no fault Remove with soft lint free cloth and keep monitoring it Oil leaking from the oil sea...

Page 191: ...with aggressive fluids oils ozone influence excessive ambient temperatures etc that can change the physical proper ties of the spider Contact SEW EURODRIVE Impermissibly high ambient con tact tempera...

Page 192: ...ance Inspect friction lining cup springs and replace if necessary 9 5 Service If you require customer service include the following information Nameplate data complete Nature and extent of the proble...

Page 193: ...g the technical documents Place Date 01 02 2018 Managing Director Technology Johann Soder a b Gear units of the series R F K S W optionally with mount on components of the series AM AQ AL AD AR varian...

Page 194: ...turer b Authorized representative for compiling the technical documents Place Date 01 02 2018 Managing Director Technology Johann Soder a b Gear units of the series R F K S W Optionally with mount on...

Page 195: ...219 Bangladesh Tel 88 01729 097309 salesdhaka seweurodrivebangladesh com Belarus Sales Minsk Foreign unitary production enterprise SEW EURODRIVE RybalkoStr 26 220033 Minsk Tel 375 17 298 47 56 298 47...

Page 196: ...l 86 22 25322612 Fax 86 22 25323273 http www sew eurodrive cn info sew eurodrive cn Assembly Sales Service Suzhou SEW EURODRIVE Suzhou Co Ltd 333 Suhong Middle Road Suzhou Industrial Park Jiangsu Prov...

Page 197: ...x 202 44812685 http www copam egypt com copam copam egypt com Estonia Sales Tallin ALAS KUUL AS Reti tee 4 75301 Peetri k la Rae vald Harjumaa Tel 372 6593230 Fax 372 6593231 http www alas kuul ee vei...

Page 198: ...GmbH Co KG Ernst Blickle Stra e 1 76676 Graben Neudorf Tel 49 7251 75 1710 Fax 49 7251 75 1711 scc mechanik sew eurodrive de Electronics SEW EURODRIVE GmbH Co KG Ernst Blickle Stra e 42 76646 Bruchsa...

Page 199: ...adodara SEW EURODRIVE India Private Limited Plot No 4 GIDC POR Ramangamdi Vadodara 391 243 Gujarat Tel 91 265 3045200 Fax 91 265 3045300 http www seweurodriveindia com salesvadodara seweurodriveindia...

Page 200: ...VE SARL Ivory Coast Rue des P cheurs Zone 3 26 BP 916 Abidjan 26 Tel 225 21 21 81 05 Fax 225 21 25 30 47 info sew eurodrive ci http www sew eurodrive ci Japan Assembly Sales Service Iwata SEW EURODRIV...

Page 201: ...iapan No 102 Parque Industrial Qu retaro C P 76220 Quer taro M xico Tel 52 442 1030 300 Fax 52 442 1030 301 http www sew eurodrive com mx scmexico seweurodrive com mx Sales Service Puebla SEW EURODRIV...

Page 202: ...amento Central Fernando de la Mora Barrio Bernardino Tel 595 991 519695 Fax 595 21 3285539 sewpy sew eurodrive com py Peru Assembly Sales Service Lima SEW EURODRIVE DEL PERU S A C Los Calderos 120 124...

Page 203: ...ia Sales Service Celje Pakman Pogonska Tehnika d o o UI XIV divizije 14 3000 Celje Tel 386 3 490 83 20 Fax 386 3 490 83 21 pakman siol net South Africa Assembly Sales Service Johannesburg SEW EURODRIV...

Page 204: ...ww imhof sew ch info imhof sew ch Taiwan Sales Taipei Ting Shou Trading Co Ltd 6F 3 No 267 Sec 2 Tung Huw S Road Taipei Tel 886 2 27383535 Fax 886 2 27368268 Telex 27 245 sewtwn ms63 hinet net http ww...

Page 205: ...l Road P O Box 481 Bridgeport New Jersey 08014 Tel 1 856 467 2277 Fax 1 856 845 3179 csbridgeport seweurodrive com Midwest Region SEW EURODRIVE INC 2001 West Main Street Troy Ohio 45373 Tel 1 937 335...

Page 206: ...4 Churning losses 137 Compound gear unit Breather valve 140 Oil drain plug 140 Oil level plug 140 Screw plug bore 140 Copyright notice 8 Coupling of AM adapter 74 Cover installation 73 Customer servic...

Page 207: ...bility with oil seal 178 Determining change intervals 112 Lubricant table 176 Lubricant change intervals 112 Lubricant table Notes 176 Lubricants 176 M Maintenance 107 Agitator 88 Maintenance interval...

Page 208: ...140 Section related safety notes 6 Service 192 Shaft mounted gear unit 45 TorqLOC 60 Shaft mounted gear units Keyway 52 Shrink disk 57 Splined hollow shaft 52 Signal words in safety notes 6 Solid shaf...

Page 209: ...s 26 Helical worm gear units 27 Options 28 Parallel shaft helical gear units 25 SPIROPLAN gear units 27 U Universal mounting position M0 138 Using a mounting device 44 V Ventilation 40 Venting 40 Volt...

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Page 212: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG Ernst Blickle Str 42 76646 BRUCHSAL GERMANY Tel 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...

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SEW-Eurodrive F 157 Series, Assembly And Operating Instructions Manual

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