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Section 3

Operation

Part Number 020004000

10/13

3-3

CEVj

The CEV-30j is a 4, 5 or 6-valve unit and is capable of 
dispensing non-carbonated drinks only. A CO

2

 cylinder 

delivers carbon dioxide (CO

2

) gas through adjustable CO

2

 

regulators to the syrup/juice BIB pump. When a dispensing 
valve is activated, pressure exerted upon the syrup BIB pump 
propels syrup/concentrate from the BIB, into the dispensing 
valve. Plain water enters the CEV and passes through the 
cooling coils to the dispensing valve. Syrup/concentrate and 
plain water meet simultaneously in the dispensing valve and 
mix at the nozzle resulting in a still (non-carbonated) drink 
being dispensed. The BIB syrup(s)/concentrate(s) is delivered 
at ambient temperature.

CARBONATED WATER

Carbon Dioxide (CO

2

) leaves the storage tank and 

arrives at the carbonator tank through the gas inlet. 
Water supply enters the carbonator pump inlet at regular 
street water line pressure (minimum 20 psi (137.9 KPa), 
maximum 80 psi (551.6 KPa), dynamic or flowing 
pressure). The water pump increases the pressure of 
the water, which allows the water to flow into the 
carbonator tank. The CO

2

 and the water mix together in 

the carbonator to produce the carbonated water that is 
then sent to the soda dispenser.

The agitation of the water and CO

2

 together in the tank 

under high pressure creates the soda water. The quality 
of carbonation (percent of CO

2

 mixed in the water) 

increases as the water temperature decreases and 
exposure time increases.

The water level in the carbonator tank is controlled by a 
water level control in the tank. This control turns the 
pump motor off and on to maintain a preset level of liquid 
in the tank. The water level control may be electronic 
probes or a mechanical float.

SYRUP DELIVERY SYSTEM

Your syrup location can vary depending on the volume of 
beverages served and ease of accessibility. Your 
beverage system may set in a back storage room or 
under the counter of the dispenser. Configurations are 
almost limitless. Check the temperatures expected for 
the storage location. Adverse temperatures can affect 
the storage and quality of beverage products. It is 
recommended the temperature of storage location 
should not fall below 40°F (4°C) or rise above 90°F 
(32°C).

BACK ROOM PACKAGE

1.

Incoming tap water 

- should be at a minimum 

dynamic pressure of 40 psi (275.8 KPa) and 
maximum static pressure of 55 psi (379.2 KPa).

2.

Carbonator Water pump motor - 

Powers the water 

pump. The water pump motor is part of the 
carbonator pump deck.

3.

Carbonator Water pump - 

Pumps tap water into the 

carbonator tank. The water pump is part of the 
carbonator. The incoming water for the carbonator 
must be first run through the pump before 
connecting to the proper cold plate inlet.

4.

Internal/External Carbonator tank - 

Combines 

CO

2

 gas and tap water to form carbonated water. 

The “carbonator” is the carbonator tank, water pump 
and water pump motor.

5.

CO

2

 cylinder - 

Holds highly pressurized carbon 

dioxide (CO

2

). The CO

2

 cylinder is a steel or 

aluminum cylinder tank. CO

2

 gas flows through the 

primary pressure regulator.

6.

BIB pressure gauge - 

Set for a minimum of 60 psi 

(413.7 KPa). Indicates CO

2

 pressure going to B-I-B 

pumps.

From Water Supply

To Noncarbonated 

Water Inlet Barb

Water to 

Carbonator 

Pump

Filter

Water Regulator

40–55 PSI

Booster System 

(If Required)

To CO

2

 

Manifold (BIB 

Pumps) from 

CO

2

 Supply 

60 PSI

To Syrup Inlet 
Barbs on Unit

To BIB Pumps 

from BIB

To BIB 

Pump

BIB

Summary of Contents for CEV SERIES

Page 1: ...nual This manual is updated as new information and models are released Visit our website for the latest manual www manitowocfsg com Leader in Ice Beverage Dispensers CEV SERIES Beverage Dispensers Par...

Page 2: ...sure to read the Warning statement before proceeding and work carefully Caution Text in a Caution box alerts you to a situation in which you could damage the equipment Be sure to read the Caution sta...

Page 3: ...Location 2 8 Electrical 2 9 General 2 9 Minimum Circuit Ampacity 2 9 Electrical Requirements 2 9 Voltage 2 9 Minimum Circuit Amperage Chart 2 9 Refrigerant 2 9 Grounding Instructions 2 9 Unit Installa...

Page 4: ...3 4 Figal Tanks 3 4 Racking 3 4 B I B 3 4 Pumps 3 4 Auto Bag Selectors 3 4 Operation Checks and Adjustments 3 5 Electronic Ice and Carbonation Control 3 5 Section 4 Maintenance Cleaning 4 1 Daily Clea...

Page 5: ...__ Service Agent Telephone Number _________________ Your Local MBE Distributor ______________________ Distributor Telephone Number ____________________ Model Number _______________________________ Ser...

Page 6: ...specifically excludes all beverage valve brixing general adjustments cleaning accessories and related servicing Your warranty card must be returned to MBS to activate the warranty on this equipment I...

Page 7: ...nt for information regarding start up services Typical CEV Series Internal Carbonation Beverage Dispensing System Typical CEV External Carbonation Ambient Beverage Dispensing System Important Failure...

Page 8: ...x System Figal system also CO2 regulator set Product connectors for Figal tank Gas connectors for Figal tank Beverage dispenser Beverage tubing CO2 tank Figal beverage tanks Stepless Oetiker clamps Ch...

Page 9: ...r Bulk tank Bulk syrup tanks Do you have enough space to install the dispenser or a dispenser and top mounted cuber Does top mounted cuber if utilized have a minimum of 6 inches 15 3 cm clearance on a...

Page 10: ...in Water tank overflow hose goes into the drain pan PLACING UNIT IN THE OPERATING POSITION The CEV must be level horizontally from right to left and front to rear CEV inlet supply lines power cord and...

Page 11: ...cm 11 76 29 8 cm 4 44 11 3 cm N A N A 25 75 65 4 cm 17 00 43 1 cm 17 50 44 4 cm CEV 40 29 88 75 9 cm 26 00 66 0 cm 11 76 29 8 cm 4 44 11 3 cm N A N A 25 75 65 4 cm 17 00 43 1 cm 23 00 58 4 cm B C D G...

Page 12: ...art Number 020004000 10 13 Footprints CEV30 FOOTPRINT Caution Cutting the countertop may decrease its strength Counter should be braced to support the dispenser countertop weight plus ice storage capa...

Page 13: ...Part Number 020004000 10 13 2 7 CEV40 FOOTPRINT Caution Cutting the countertop may decrease its strength Counter should be braced to support the dispenser countertop weight plus ice storage capacity a...

Page 14: ...rs which are followed rapidly by loss of consciousness and suffocation If a CO2 gas leak is suspected particularly in a small area immediately ventilate the area before repairing the leak CO2 lines an...

Page 15: ...installed and grounded in accordance with all local codes and ordinances Warning All wiring must conform to local state and national codes Dispenser Voltage Cycle Fuse Size Circuit Amps CEV 30 CEV 40...

Page 16: ...pulling on cord To unplug grasp the plug not the cord Unplug from outlet when not in use and before servicing or cleaning Do not operate any appliance with a damaged cord or plug or after the applian...

Page 17: ...ose is secure 2 Remove the plug from the water fill hole located on the carbonator pump deck Fill the water tank with clean water until water flows out of the tank overflow Use a funnel if necessary C...

Page 18: ...nit the time delay will need to be observed before the compressor and fan motor will start INCOMING WATER SUPPLY REQUIREMENTS NOTE Manitowoc Beverage Equipment recommends that a water shutoff valve an...

Page 19: ...or tank and must be routed to a drain Route carbonator tank purge tube A down front of unit and behind drain pan Be sure not to collapse or kink carbonator tank purge tube during routing from unit to...

Page 20: ...en the discharge fitting on the carbonator and the dispensing valve 3 Open carbonator tank pressure relief valve Yellow arm should be in the upright position 4 Turn water supply on and fill the carbon...

Page 21: ...020004000 10 13 2 15 PLUMBING DIAGRAMS NOTE A check valve must be installed in the water supply line 3 feet from the noncarbonated water connection PW Contact factory if not installed CEV 30e CEV 30i...

Page 22: ...Installation Instructions Section 2 2 16 Part Number 020004000 10 13 CEV 40e CEV 40i 8Valve Diagram CEV 30j 4 5 6 Valve Diagram...

Page 23: ...without the BIB installed as the pump could be damaged Set final secondary regulator pressure 70 75 psi 482 6 517 1 KPa depending on the line size and the distance of the run 3 Operate each dispensin...

Page 24: ...enter the ADA Key Pad Box with the unit in front of the drain pan and secure into place 8 Apply corresponding drink labels to the ADA key pads NOTE Drinks correspond from left to right on the left sid...

Page 25: ...all the screws that hold them in place 10 Restore power to the unit Clean Up Clean up all work areas Dispose of all packing material excess tubing and trash properly 1 2 3 4 5 6 7 8 9 10 1 2 3 4 4 Val...

Page 26: ...and one inlet for CO2 If you have questions refer to the plumbing diagram on your equipment The outlet of the syrup supply either BIB pump or Figal tank connects to the appropriate syrup inlet fitting...

Page 27: ...ops which in turn automatically starts the carbonator water pump When the water level inside the tank has been replenished carbonator water pump will stop CEVe The CEV 30e is a 5 or 6 valve unit and t...

Page 28: ...and on to maintain a preset level of liquid in the tank The water level control may be electronic probes or a mechanical float SYRUP DELIVERY SYSTEM Your syrup location can vary depending on the volu...

Page 29: ...ost Figal tanks have a self closing valve on the tank as well as the gas and syrup connectors This allows the operator of the system to change tanks without having to shut down the entire system With...

Page 30: ...r LED only Green Carbonator LED Turned off on External Carb and Juice Units The green carbonator LED illuminates when carbonator switch is in the on position only applies to Internal Carb units The gr...

Page 31: ...valves Nozzle Removal 7 Rinse nozzle and diffuser with warm clean water 8 Clean nozzles and diffusers with soapy water and a soft bristle brush 9 Clean the underside of the beverage valves with warm...

Page 32: ...erage system at initial start up as well as regularly scheduled cleaning recommended at least twice a year The drain pan must be in place under soda valves to carry away detergent and sanitizing agent...

Page 33: ...olution to remain in the system for 5 minutes 10 Connect Bucket 3 to system 11 Draw sanitizing solution through system until solution is dispensed 12 Repeat step 11 until all syrup circuits contain sa...

Page 34: ...nk to the syrup line Draw clean rinse water through the valve until detergent is flushed from the system 7 Remove valve nozzle and diffuser as shown in Daily Cleaning instructions Using a plastic brus...

Page 35: ...air replace HP regulator CO2 line pinched kinked or obstructed Check repair replace CO2 line One valve will not dispense anything Is there power to the valve Broken wire or loose connection Replace re...

Page 36: ...pressure leading into pump inlet is 40 psi 275 79 KPa minimum with pump running Pump will not run but tank appears to be always full Common Lead Green shorted out to Red wire High Probe Verify Green...

Page 37: ...s or minus 10 replace the Liquid Level Contorl board Pump motor starts and stops short cycles as soon as water level drops below Red High probe Black Low Lead wire is open or disconnected Verify conne...

Page 38: ...Before Calling for Service Section 5 5 4 Part Number 020004000 10 13 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 39: ......

Page 40: ...re Drive Sellersburg IN 47172 USA Ph 812 246 7000 Fax 812 246 7024 Visit us online at www manitowocfsg com 2013 Manitowoc Continuing product improvements may necessitate change of specifications witho...

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