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Sentryway CurveTrack, System Installation Manual

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Sentryway CurveTrack System Installation Manual Download Page 44

VIDEOSURVEILLANCE SYSTEMS

SENTRY

WAY

®

CT V2 001

Page 44 of 70

System Installation Guide

Tutorial for the installation and the assembly of the CurveTrack

®

 rails

1

2

Start by lining up two rail sections and 

one aluminum coupler on the floor to fix 

them as described below.

To assemble a rail section properly with a coupler you need to:

Press the aluminum cap of 

the rail section

Insert the rail section in 

the screws of the couplers 

starting with the top of the 

rail. Then, adjust the rail 

section to insert the sides 

of the cap

Insert the second rail 

section at the other 

extremity of the coupler, 

following the same 

procedure.

Summary of Contents for CurveTrack

Page 1: ...CurveTrack System Installation Guide Install Guide P N 0309 0218 00 VIDEOSURVEILLANCE SYSTEMS SENTRYWAY CT V2 001 SENTRYWAY Les Carr s du Parc 10 rue des Rosi ristes 69410 Champagne au Mont d Or...

Page 2: ......

Page 3: ...This document discloses information proprietary to Sentryway and no intent to abandon such proprietary information or to grant any rights to the recipient is to be inferred from any transfer of this d...

Page 4: ...codes at the installation site To prevent personal injury use the safety equipment specified in the Recommended Tool list elsewhere in this manual SENTRYWAY reserves the right to modify the contents o...

Page 5: ...Recommended Tool List 23 4 SUPPORT STRUCTURE INSTALLATION 24 4 1 General 24 4 2 Fastening Support Hardware to Bar Joists Perpendicular 24 4 3 Fastening Support Hardware to Bar Joists Parallel 25 4 4...

Page 6: ...LLATION OF RF ADAPTER AND TERMINATOR BOARDS 60 9 1 RF Adapter PCB Installation 60 9 2 Terminator Board Installation 60 10 INSTALLATION OF LIMIT SWITCH ACTUATORS 61 10 1 General 61 10 2 Installing limi...

Page 7: ...monitor specific areas and follow activity Of primary importance is the fact that individual CurveTrack systems can be accessed remotely via the internet This capability enables for instance corporat...

Page 8: ...followed could affect the performance of the associated procedure A Caution is present when failure to properly perform a particular action or procedure could cause serious equipment damage or cost c...

Page 9: ...accessible fuses External IEC Module Output Protective Earth terminals CE Contact s name and address CE Contact s telephone number Sentryway Les carr s du parc 10 rue des Rosi ristes 69410 Champagne a...

Page 10: ...nd distances presented in this manual are expressed in metric units of measure If possible avoid installing units in occupied buildings during regular business hours Installation area should be blocke...

Page 11: ...he she is installing a one of a kind system Installation must follow the guidelines and instructions presented in this manual in order for the system to operate reliably providing years of good servic...

Page 12: ...VIDEOSURVEILLANCE SYSTEMS SENTRYWAY CT V2 001 Page 12 of 70 System Installation Guide 2 Identification of major components 2 1 System components see figure 2 1 00010 Figure 2 1 Major System Components...

Page 13: ...engage holes pre drilled in the rails Nylon insert lock nuts secure the assembly together The short lengths of steel channel by which the rail is hung are secured to the top of each coupler Power Sup...

Page 14: ...5 m section of copper conductor Remember that two such conductors mounted parallel to each other as shown to the right are pressed into the plastic track and run the entire length of the rail The cop...

Page 15: ...VIDEOSURVEILLANCE SYSTEMS SENTRYWAY CT V2 001 Page 15 of 70 System Installation Guide 2 5 m 165 5 mm 150 mm 255 mm 185 mm...

Page 16: ...VIDEOSURVEILLANCE SYSTEMS SENTRYWAY CT V2 001 Page 16 of 70 System Installation Guide 1 35 m...

Page 17: ...ft the carriage by the frame and idler plate ONLY Do not apply any lifting forces to the pan and tilt assembly or to the electronics enclosure Do not rest the carriage on the brushes pan and tilt asse...

Page 18: ...VIDEOSURVEILLANCE SYSTEMS SENTRYWAY CT V2 001 Page 18 of 70 System Installation Guide 2 4 Power supply assembly Power End components See figure 2 7...

Page 19: ...er in parallel with or perpendicular to bar joists steel beams preformed concrete beams or C Purlin beams A flat corrugated steel roof is yet another possibility which will require its own alternative...

Page 20: ...ngs that have flat corrugated steel roofs which may or may not have additional support structures If a steel roof has a thickness between 0 8 mm and 4 76 mm it is possible to use Vertical Hangers P N...

Page 21: ...outside activity in the work area Reserve special equipment that may be needed such as lifts scaffolding etc well in advance Schedule a qualified electrician well in advance of when you anticipate ne...

Page 22: ...of the potential hazard of falling materials tools and debris as well as potential trip hazards including power cords in areas below the installation zone DANGER All CurveTrack equipment and installat...

Page 23: ...ices Surveyor s Tape Measure Multi Meter Tape Measure String Line Scratch Awl I beam level 120 cm Level Torpedo Level Plumb Bob Fastening Tools Straight Blade Screwdriver Phillips Screwdriver Tweaker...

Page 24: ...CurveTrack rail to bar joist ceiling construction using pre cut lengths of M10 threaded rod See paragraph 3 3 Planning Installation of the System Run to determine hanging height and paragraph 5 2 Cutt...

Page 25: ...mark it on each channel Place channels on bar joists every 4 8 meters so that there is one channel for each threaded rod assembly and that each channel is placed at the same location relative to the s...

Page 26: ...quare head cone point set screws 3 Fig 4 3 and M10 x 1 5 lock nuts 4 Fig 4 3 Assemble two M10 x1 5 hex nuts 5 Fig 4 3 one M10 spring lock washer 6 Fig 4 3 and a swivel 7 Fig 4 3 on the end of the thre...

Page 27: ...nel 1 Fig 4 4 with open side down Place U bolts 2 Fig 4 4 around channel facing up and through beam clamps 3 Fig 4 4 and M10 spring lock washers 4 Fig 4 4 Thread M10 x 1 5 hex nuts 5 Fig 4 4 loosely t...

Page 28: ...cking straps 1 Fig 4 5 into slots in each beam clamp 2 Fig 4 5 and then place each beam clamp over the open lower edge of the beam 4 6 1 4 6 2 Secure clamps to beams with square head cone point set sc...

Page 29: ...and secure with hex bolts 10 Fig 4 5 and elastic lock nuts 11 Fig 4 5 Tighten elastic lock nuts lightly so that rod assemblies can swivel on beam clamps When position of clamps is finalized bend lock...

Page 30: ...d through beam clamps 3 Fig 4 6 bent edges both facing the same direction and fasten with M10 spring lock washers 4 Fig 4 6 and M10 x 1 5 hex nuts 5 Fig 4 6 Raise and center channel assemblies at the...

Page 31: ...d with this type of construction Establish the location of the system run and using a chalk or snap line mark the centerline of the run Center the channel on a point where a rod drop will be located U...

Page 32: ...is at the desired height above the floor Subtract 200mm for the turnbuckle adjustment portion Cut the rod Thread M10 x 1 5 hex nuts 8 Fig 4 7 on one end of the threaded rods Install M10 spring lock w...

Page 33: ...h of channel as a template for hole spacing Using a carbide tipped concrete bit drill holes at each location The depth and diameter of the holes drilled will be determined by the concrete anchors spec...

Page 34: ...allation of the System Run paragraph 3 3 for suggestions on determining drop distance The threaded rod is delivered to the job site in 3 meter lengths Each rod must be cut to the required length Figur...

Page 35: ...emaining rail section On C Purlin and steel beam perpendicular installations that allow the beam clamps to be mounted in a vertical position it is possible to run the threaded rod up and through the b...

Page 36: ...lifted into position the threaded rods can be turned into the Twirl nuts NOTE 5 3 1 5 3 2 5 3 3 5 3 4 Install two rods to suspend the first two rail sections and install at least one rod for each add...

Page 37: ...e fasteners at the top of the rods loose so that rods can be turned into Twirl nuts i f you intend to pre install Twirl nuts into rail section mounting channels The hardware on each threaded rod is to...

Page 38: ...all O D flat washer 2 Fig 5 3 and into the non threaded hole in turnbuckle 3 Fig 5 3 Thread M10 x 1 5 hex nut 4 Fig 5 3 M10 spring lock washer 5 Fig 5 3 and turnbuckle 3 Fig 5 3 onto bottom ends of th...

Page 39: ...VIDEOSURVEILLANCE SYSTEMS SENTRYWAY CT V2 001 Page 39 of 70 System Installation Guide...

Page 40: ...surfaces especially in the area where the carriage wheels will cross the seam Inspect the alignment of the plastic tracks inside the rail sections where they will be joined If alignment is poor try an...

Page 41: ...lly high installations or when there are large immovable objectsbeneaththeerectionsite powerliftsorscaffoldingmayberequired 6 3 1 6 3 2 Position two step ladders of sufficient height below the intende...

Page 42: ...tions and secure it using the supplied nylon insert lock nuts Tighten the nylon insert lock nuts securing each rail section coupler 6 4 Connecting Rail section to threaded rod assemblies Method 1 NOTE...

Page 43: ...urnbuckle bolts are then threaded into the M10 channel lock nuts in the rail section mounting channels until they nearly bottom out Verify that the rail section is level and adjust threaded rods as re...

Page 44: ...minum coupler on the floor to fix them as described below To assemble a rail section properly with a coupler you need to Press the aluminum cap of the rail section Insert the rail section in the screw...

Page 45: ...fectly aligned and then start to fix the nuts without tightening them Pre tighten the nuts and when you are sure that the plastic rails are perfectly aligned and pressed one against the other firmly h...

Page 46: ...rail over and fix the strut you have previously cut on the couplers Then insert a nut in the strut on each coupler Fix the pre assembled rails on the threaded rods that you have previously installed T...

Page 47: ...led section is done in the same way as before press the aluminum cap and insert first the top screws and then side screws Pre screw the nuts and adjust the plastic rails to make sure that they are wel...

Page 48: ...ou have to insert shock absorbers at all plastic junctions and all copper junctions Those are 3M VHB 19mm 10 Once you have installed all the sections you can fix the end caps to both extremities of th...

Page 49: ...ustment screws on the junctions These screws will adjust the plastic rails depending on the screwing depth WARNING never screw the adjustment screws to full capacity Their only use is to slowly adjust...

Page 50: ...that the plastic junctions are perfectly smooth you have to sand them with a 120 sandpaper Repeat this process for all the junctions of the entire rail First sand the flat part of the junctions with a...

Page 51: ...0 channel lock nuts 1 Fig 6 2 into rail section mounting channels near each end of the system run and if needed at the center Attach the following components M10 square washer 2 Fig 6 2 M10 flat washe...

Page 52: ...VIDEOSURVEILLANCE SYSTEMS SENTRYWAY CT V2 001 Page 52 of 70 System Installation Guide...

Page 53: ...ut these procedures handle the copper conductors carefully with gloves Assembling the individual lengths of conductors will be made easier if they are temporarily supported below the rail sections Use...

Page 54: ...s that are difficult to troubleshoot and expensive to correct The solder joints must have a smooth external surface on all sides The brushesonthecameracarriage slidealongthecopperconductors Rough or u...

Page 55: ...f excess solder with a damp cotton rag or sponge If excess solder or flux is present use a plastic non abrasive pad laid lengthwise along the conductor to remove it Uneven solder joints and or gaps be...

Page 56: ...e sure that they are well aligned Insert the coupler until the middle in one of the pipes and insert the other end in the second pipe Make sure that the coupler does not move and is inserted correctly...

Page 57: ...ight without any space at the junction You can stop heating as soon as you start to see the silver colour at the junction Then immediately apply a wet sponge to the copper pipes to take out the excess...

Page 58: ...tor lengths smoothing joints and pressing conductors into the track NOTE 7 3 Inserting Conductors into Plastic Track The copper conductors should be pressed into the plastic track sections only after...

Page 59: ...the bumper stop inside the rail for added protection The bumper stop bracket at the service end of the system run also provides two of the four mounting points for the RF Adapter PCB Both bumper stop...

Page 60: ...r holes on the top edge of the PCB with the standoffs on the bumper stop bracket Install and tighten two screws with captive washers Rotate the extension bars slightly to align the threaded bottom hol...

Page 61: ...ve the placement and relative polarity of the two limit switch actuator magnets as shown in Figure 10 1 Each actuator is to be located at the distance shown in the Figure from its respective bumper at...

Page 62: ...VIDEOSURVEILLANCE SYSTEMS SENTRYWAY CT V2 001 Page 62 of 70 System Installation Guide 11 System cabling with power end cap assembly NETWORK POWER 24VDC...

Page 63: ...bushing Unscrew the two captive fasteners and remove the Power End Cap if installed from the service end of the system run the RF Adapter PCB end of the rail Remove the two screws with washers securin...

Page 64: ...g steps or if the carriage does not perform as indicated the problem must be identified and corrected before the system is energized Reinstall the bumper stop bracket RF Adapter PCB and extension bars...

Page 65: ...and begins searching for the Limit Switch Actuator magnet and the bumper at the RF Adapter end of the system run With the carriage operating in AutoMode verify that the DC voltage on the copper conduc...

Page 66: ...topreventscratchesandminimizefingerprints These film sheets must be removed as part of the installation procedure before clips are installed in the rectangular punched holes Be especially careful to p...

Page 67: ...d and clip it to the rail sections using the clips installed in the window s punched holes in the previous step Continue down the system run installing window segments in the manner described Wherever...

Page 68: ...side of the curve will always be slightly more than the overlap on the outside Based on the planned configuration of the system run the required number of window segments will have been calculated bef...

Page 69: ...VIDEOSURVEILLANCE SYSTEMS SENTRYWAY CT V2 001 Page 69 of 70 System Installation Guide 16 Field replaceable parts list...

Page 70: ...e au Mont d Or contact sentryway com www sentryway com YOUR TECHNICAL SUPPORT INTERLOCUTORS Guillaume MERLE Manufacturing Aftersales Manager email guillaume merle sentryway com Phone 33 4 72 86 08 54...

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