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14 

Sentry Equipment Corp

Disassembly

Disassemble as for cleaning . Remove any sample container adapter, including the O-ring seal within the body port . 

Remove all six O-ring seals and inspect for wear, flat spots or cuts and tears . Replace if required .

1. 

Test the four plunger seals and rod seal by carefully inserting the plunger through the rear of the body . You should 

feel resistance .

2. 

Carefully remove the O-rings, examining for flats, cuts or other signs of wear . Clean the seal recesses .

3. 

Inspect the O-ring piston seal . If the seal is deformed, scored or has flats worn on the outside diameter, replace it . 

4. 

Inspect the bore of the air cylinder barrel for scoring or wear . Wipe it clean using an approved solvent, if necessary . 

Light score marks can be polished using fine crocus cloth . Be careful not to remove excess metal anywhere . Heavy 

score marks that do not easily polish out will render the barrel inoperable, and the barrel should be replaced .

5. 

Insert the piston, with the lubricated O-ring seal in place, into the sampler barrel . Hold the piston square . It should 

fit airtight . Check by holding your finger over the air fitting port on the barrel while moving the piston back and 

forth . A leaking piston seal should be replaced .

Resassembly

1. 

Reassemble the four plunger seals, rod seal and piston seal O-rings onto the plunger . 

2. 

Apply a thin film of the approved dairy lubricant to all six seals . Assemble the spring onto the plunger and insert it 

into the sampler body .

3. 

Lightly lubricate the inside of the sampler barrel . Slip the barrel over the piston and compress against the body . 

Cycle testing at this point is recommended to ensure proper operation .

4. 

Replace any bottle or bag adapter after inserting the O-ring seal at the base of the threads in the sampler body . 

Cycle testing at this point is recommended to ensure proper operation .

Controller Maintenance

Cleaning

DO NOT subject the sampler controller to direct contact with cleaning solutions or detergents . DO NOT hose it down 

or otherwise steam or spray clean water on the controller . Repeated contact with water and/or caustic cleaners may 

cause a malfunction . CLEAN GENTLY .

Visual Check – Daily

1. 

Check for water in the filter bowl .

2. 

With the air pressure on, push the spring valve on the bottom of the bowl to blow out any accumulated moisture .

Visual Check – Weekly

1. 

Check air lines for wear, cracks or leakage .

2. 

Check mounting bolts and fasteners to ensure they are tight .

3. 

Check the controller dial knob and air filter-regulator-solenoid assembly to ensure they are tight .

4. 

Check rubber “boot” on the ON/OFF switch . Replace if it is worn or torn .

5. 

With the air pressure OFF, unscrew the air filter bowl and remove any accumulated debris .

Summary of Contents for ISOLOK MSA

Page 1: ...Original Instructions Installation Operation Maintenance Manual ISOLOK MSA Sampler Point Samplers S AS IOM 00300 8 10 22...

Page 2: ...ability Sentry Equipment Corp its employees agents and the authors and contributors to this document specifically disclaim all liabilities and warranties express or implied including warranties of mer...

Page 3: ...Controller Installation 8 Inspection 11 Operation 11 Initial Cleaning 11 Starting the Sampler 11 Maintenance 12 Daily Cleaning 12 Weekly Inspection 13 Complete Sampler Disassembly and Maintenance 13 C...

Page 4: ...ons DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious inj...

Page 5: ...at the equipment is isolated from all connecting piping the equipment is depressurized the contents have been drained and the equipment is cool Moving parts This equipment may contain moving parts All...

Page 6: ...se or piping to pass the sampler before operation begins During initial delay the controller solenoid valve is energized causing the sampler plunger to extend into the mounting tee where it can be flu...

Page 7: ...y plastic bags that close with a built in wire tie Sizes up to about an 8 oz 250 ml capacity can be supported by carefully folding the open bag mouth and wire around the small diameter below the drip...

Page 8: ...sampler controller in its most effective location 1 The line where the sampler is to be located can be horizontal vertical or at any angle The location selected must mount the sampler body with its l...

Page 9: ...ed around a sealing bulkhead wall without the danger of pinching the tube or blocking the door Wall Penetrations The following procedure is suggested whenever air tube must be routed through a wall be...

Page 10: ...miting device This device automatically disconnects power to the controller in the event of an accidental overload or short circuit Identified as AutoFuse this device opens the power circuit any time...

Page 11: ...After installation the sampler periodically should be checked for proper operation and to ensure that any wear is detected so proper preventive maintenance can be performed The Maintenance section of...

Page 12: ...knob with a screwdriver in the slot provided 2 Start delay adjustment 0 1 10 seconds 3 Turn clockwise to increase counterclockwise to decrease delay 4 Start delay is a single turn potentiometer It wi...

Page 13: ...r body to compress the spring Install the clamp Replace any port adapter including the O ring seal 10 Replace the line tee gasket and install the sampler and clamp in place The sampler body should be...

Page 14: ...mble the four plunger seals rod seal and piston seal O rings onto the plunger 2 Apply a thin film of the approved dairy lubricant to all six seals Assemble the spring onto the plunger and insert it in...

Page 15: ...roller sample rate potentiometer is a round component with brown wire leads on two of three lugs If controller operation becomes erratic e g cycles at some load size dial settings but not at others or...

Page 16: ...alve using the following steps 1 Disconnect the air line tubing to the sampler Disconnect the incoming compressed air supply line Open the sampler controller enclosure Disconnect the wire leads betwee...

Page 17: ...y monitor and measure processes for improved production efficiency output and safety Standing behind our commitments we are determined to tackle any application anywhere We know that running an effici...

Page 18: ...r combining both into one connection and using the remaining pin for the sampler power lead AC Power Supply Package This parts package is used with 230 VAC supply and rectifies and transforms 230 VAC...

Page 19: ...ation NOTE Within the motor junction box either T5 or T8 normally will be connected to T2 and T3 Select a combination of motor leads so that the sampler is NOT wired into this connection Polarity The...

Page 20: ...d U S Dept of Transportation or equal for service to at least 120 psi 827 KPa Tanks can be obtained locally from firms that build or repair truck air brake systems or an air tank package is available...

Page 21: ...roduces less than 1 U S ounce 30 cc or 60 sampler cycles A biased sample could result 3 Select a sample container size that will not be filled completely even on longest sampling times Use care in set...

Page 22: ...inute etc actual delivery will be influenced by many factors some of which are Speed of pump drive and pump condition Type of valve on farm tank Suction hose size and condition Head pressure suction a...

Page 23: ...ISOLOK MSA Sampler 23 This page is intentionally left blank...

Page 24: ...sentry equip com 966 Blue Ribbon Circle North Oconomowoc WI 53066 U S A 1 262 567 7256 support sentry equip com Serving customers in more than 50 countries across six continents worldwide...

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