SEM SSD2-HS Operation And Maintenance Manual Download Page 10

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Figure 1. System interconnections

Startup and Operation

Important:

Most problems occur during the first hours of operation. These can be eliminated by careful

review of this operation manual.

Warning:

Use only intended materials in the disintegrator (see

Acceptable Materials and Feed Rates

, page

13) or jamming may occur. To clear jams, see

Troubleshooting

, page 41.

New Operators:

It is recommended to give new operators approximately two hours for a break-in period

beginning with a slow feed rate to familiarize themselves with the unit.

Pre-Start-Up Procedure

•

Familiarize yourself with all controls and button locations.

•

Familiarize yourself with the acceptable media for this unit.

•

Confirm the flex vacuum hose and communication cable connection between vacuum fan system

and the SSD2-HS disintegrator.

Flex

vacuum

hose

Communication cable

Flex

vacuum

hose

Disintegrator

Vacuum fan system

(waste evacuation system)

Summary of Contents for SSD2-HS

Page 1: ...nce Manual SEM SSD2 HS MAN 030 Rev 0 Created 2 18 22 For service parts and customer support contact us SECURITY ENGINEERED MACHINERY 5 Walkup Drive Westborough MA 01581 service semshred com 1 508 366...

Page 2: ...508 366 1488 www semshred com 2...

Page 3: ...in this collateral SEM does not warrant that the equipment will work properly in all environments and applications and makes no warranty or representation either implied or expressed with respect to...

Page 4: ...ose proximity to this equipment wearing loose clothing neckties dangling jewelry or long hair which may become entangled in the cutting chamber 4 Maintenance or repair of this equipment should be perf...

Page 5: ...nd Feed Rates 13 Changing the Waste Collection Bag 14 Shutdown Procedure 16 Maintenance 17 Cleaning 17 Lubrication 18 Changing the HEPA Filter 19 Removing or Changing the Screen 20 Accessing the Stage...

Page 6: ...8 366 1488 www semshred com 6 Accessing the Stage 2 Cutting Chamber for Clearing a Jam 41 Clearing a Stage 2 Jam 45 Air System Fault 46 Current Relay 47 System Illustrations Features and Spare Parts 4...

Page 7: ...and Weight When fully assembled the SSD2 HS is approximately 49 124 46 cm tall by 53 134 62 cm wide and 34 86 36 cm deep with a 67 170 18 cm tall by 26 66 04 cm wide and 48 121 92 cm deep vacuum fan...

Page 8: ...k Note Lift the Model SSD2 HS from the front with the forks 30 apart or use the fork pockets beneath the unit if ordered Most of the weight is on the right side of the Model SSD2 HS Casters The Model...

Page 9: ...FLA Apparent Power Line to Line Recommended Disconnect 208 60 36 8 FLA 13 3 kVA 50 Amp 230 60 34 5 FLA 13 7 kVA 50 Amp 460 60 26 4 FLA 21 0 kVA 30 Amp 380 50 18 4 FLA 12 1 kVA 30 Amp 400 415 50 18 4 F...

Page 10: ...oubleshooting page 41 New Operators It is recommended to give new operators approximately two hours for a break in period beginning with a slow feed rate to familiarize themselves with the unit Pre St...

Page 11: ...s a jam in Stage 2 of the cutting chamber o NOTE The reset button must be extinguished in order for any other button to work on the unit AIR SYSTEM FAULT Indicates the bag inside the vacuum fan system...

Page 12: ...l panel by turning the key until the button pops out 2 Once you disengage the E STOP press the CONTROL POWER ON button on the side of the unit The ON light on the CONTROL POWER buttons and the STOP bu...

Page 13: ...than 3 8 thick and contain one PCB Any SSD that is 3 8 or thicker is considered an enterprise drive and must be disassembled prior to destruction Acceptable Materials and Feed Rates Name Photo Descrip...

Page 14: ...eded Caution Always wear proper PPE including cut resistant gloves safety eyewear and a face mask when changing the waste collection bag When the collection bag is full the AIR SYSTEM FAULT light and...

Page 15: ...e 4 fits inside the drum to support the waste bag 4 Insert the plastic waste bag inside the drum Open and spread out the bag to the drum corners and edges Be sure to fully open bag so that it is flush...

Page 16: ...oximately five minutes The Stage 1 chamber stops immediately The STOP button illuminates and the START button extinguishes Stage 2 and the vacuum fan system continue running 3 Wait an additional 30 se...

Page 17: ...ning solution and rags 5 32 Allen wrench Pliers Flat head screwdriver Vacuum cleaner Frequency Every eight hours of operation 1 Using the Allen wrench remove four bolts Figure 7 and remove the feed ch...

Page 18: ...unit regularly Tools and PPE Required Cut resistant gloves safety eyewear and a face mask Grease gun with standard fitting and a flexible tube nozzle Non flammable mineral oil in a spray container Sta...

Page 19: ...tem Figure 10 2 Unlatch the filter band clamp Figure 11 3 Carefully pull down the filter assembly until it comes off the support lip Figure 12 4 Remove and set aside the filter band and filter endcap...

Page 20: ...To remove or inspect the screen you need to access the Stage 2 cutting chamber The screen will be exposed under the cutting chamber drawer Follow the instructions in the next section to access the Sta...

Page 21: ...32 and 3 16 Allen wrenches 1 De energize the unit using proper lockout tag out LOTO procedures 2 Open the Stage 2 cutting chamber access door front door See Figure 13 Figure 13 Inside Stage 2 cutting...

Page 22: ...ront and two in the back Figure 15 Four latches to unlatch 5 Pull down the mid hopper adapter if it doesn t drop after you release all four latches Figure 16 Location of mid hopper adapter 6 Pull cutt...

Page 23: ...are in the front and two in the back 2 Using the 1 2 deep socket with extension remove six 5 16 nuts and their lock washers from the screen Figure 20 3 Lower the screen carefully to prevent spilling a...

Page 24: ...Accessing the Stage 2 Cutting Chamber Before Tensioning the Belts Caution Always de energize the unit using proper lockout tagout LOTO procedures when cleaning lubricating or performing any other mai...

Page 25: ...ainted side bolts that hold the cutting chamber drawer in place See Figure 22 NOTE Never operate the unit without these bolts in place Figure 22 Two painted side bolts to remove 4 Unlatch the four lat...

Page 26: ...it doesn t drop after you release all four latches Figure 24 Location of mid hopper adapter 6 Pull cutting chamber drawer all the way out Figure 25 7 Using a 7 16 socket wrench remove the four bolts...

Page 27: ...moving the Belt Guard 1 Remove the four bolts in the corners of the rear left panel and remove the panel 2 Remove the two bolts at the rear of the yellow belt guard Figure 27 one bolt on the front of...

Page 28: ...ollows The proper deflection for this unit is 0 2184 7 32 just short of 1 4 Figure 29 For new belts the tension should be 6 4 lb For adjusting the tension it should be 4 4 to 5 7 lb Figure 30 This is...

Page 29: ...ise to tighten counterclockwise to loosen 4 Adjust and check the tension until the proper tension is achieved 5 Tighten motor mounting bolts 6 Inspect the whole length of both belts for any damage 7 R...

Page 30: ...or worn Knives must be sharpened as a complete set 2 bed knives 3 rotor knives Contact SEM customer service for details or for replacement knives Tools and PPE Required Cut resistant gloves 7 16 and...

Page 31: ...the Stage 2 cutting chamber The screen will be exposed under the cutting chamber drawer Follow the instructions in the next section to access the Stage 2 cutting chamber Accessing the Stage 2 Cutting...

Page 32: ...painted side bolts that hold the cutting chamber drawer in place See Figure 36 NOTE Never operate the unit without these bolts in place Figure 36 Two painted side bolts to remove 4 Unlatch the four l...

Page 33: ...it doesn t drop after you release all four latches Figure 35 Location of mid hopper adapter 6 Pull cutting chamber drawer all the way out Figure 38 7 Using a 7 16 socket wrench remove the four bolts...

Page 34: ...g the 1 2 deep socket with extension remove six 5 16 nuts and their lock washers from the screen Figure 41 3 Lower the screen carefully to prevent spilling any remaining material 4 Inspect the screen...

Page 35: ...ming any other maintenance troubleshooting or repair Caution Always wear proper PPE including cut resistant gloves when accessing or handling knives Tools and PPE Required Cut resistant gloves 1 2 wre...

Page 36: ...Bolts on one rotor knife CAUTION Knives are sharp 3 Remove the bolts from the bed knives Figure 44 Replace one knife at a time 4 Wipe bed knife clean and place atop bed knife seat and blades facing r...

Page 37: ...ng or repair Caution Always wear proper PPE including cut resistant gloves when accessing or handling knives Tools and PPE Required Cut resistant gloves 7 16 1 2 wrench or socket 5 16 Allen wrench Tor...

Page 38: ...Rotor knife bolt 3 Set the clearance between the longest rotor knifes and two front and rear bed knives to 0 005 using a feeler gauge Figure 49 and the front and rear adjustment bolts Figure 50 shows...

Page 39: ...There should be very little resistance just a noise If the rotor stops there is too little clearance The knocking typically occurs only on the longest of the three rotor knives Occasionally it will o...

Page 40: ...front and rear deflectors as shown with eight 5 16 18 x 1 1 4 hex bolts and 5 16 lock washers See also Figure 42 page 35 for the bolt locations Figure 52 Front deflector Figure 53 Rear deflector 9 Do...

Page 41: ...rning NEVER reach into the cutting chamber with bare hands Caution Always wear proper PPE including cut resistant gloves when accessing the cutting chambers 3 To release the jam de energize the unit u...

Page 42: ...t LOTO procedures 2 Open the Stage 2 cutting chamber access door front door See Figure 54 Figure 54 Inside Stage 2 cutting chamber access door 3 Using a socket wrench remove the two painted side bolts...

Page 43: ...after you release all four latches Figure 57 Location of mid hopper adapter 6 Pull cutting chamber drawer all the way out Figure 58 If you can see the jammed material remove it using needle nose plie...

Page 44: ...508 366 1488 www semshred com 44 Figure 58 Pull handle Figure 59 Removing bolts securing the hopper Handle Remove these bolts Belt side view...

Page 45: ...e cutting chambers Tools and PPE Required Cut resistant gloves 7 16 and 3 4 wrenches or sockets Test to ensure the jam is cleared as follows 1 Ensure that the rotor can make a full 360 rotation If it...

Page 46: ...with the other side latch f After you secure the back latches repeat the process on the front latches 6 Replace the two painted bolts in the sides of the cutting chamber drawer See Figure 55 page 42...

Page 47: ...Waste Collection Bag page 14 to change the bag If the Air System Fault indicator illuminated due to some other reason contact SEM for assistance Current Relay About the Current Relay This unit is des...

Page 48: ...relay showing I Value knob 3 Test the unit by running a drive through it Important Note If the unit does not automatically reverse after three adjustments check the incoming power and voltage drop Thi...

Page 49: ...f SSD2 HS disintegrator cabinet Control panel Top cover Flex vacuum hose Standard infeed drop chute Current relay hour meter Cutting chamber front guard door Electrical panel front guard panel Electri...

Page 50: ...2 HS disintegrator cabinet Figure 66 SSD2 HS disintegrator and vacuum fan system Figure 67 Vacuum fan system Control power button Hour Meter Flex vacuum hose inlet Filter door Drum foot pedal bar Hose...

Page 51: ...gure 69 Left rear SSD2 HS disintegrator cabinet cover removed Drawer handle Stage 1 cutting chamber Belt guard Drawer securing bolt Bed knife adjustment bolts Drawer securing bolt Hopper Hopper seal S...

Page 52: ...rator cabinet covers removed Figure 71 SSD2 HS disintegrator electrical panel Secondary fuse Primary fuses Current transformer Power cord Contactors 24V DC power supply Overloads PLC Power cord Stage...

Page 53: ...or questions please contact SEM Customer Care Table 1 Spare and replacement parts Item Description Part Number 1 Set of Knives 3 Rotor 2 Bed for SSD2 HS 391SSD2HSK 3 XL 2 2mm Screen for SSD2 HS SSD2H...

Page 54: ...5 Walkup Drive Westborough MA 01581 service semshred com 1 508 366 1488 www semshred com Follow us on social media Facebook https www facebook com semshred Twitter https twitter com semsecure LinkedIn...

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