Selden Furlex Electric Supplementary Manual Download Page 9

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Furlex Electric Retrofit pack for Furlex 200TD/300TD (1997-2017) and 204TD/304TD

(current model)

200TD Electric

Retrofit

300TD Electric

Retrofit

204TD Electric

Retrofit

304TD Electric

Retrofit

Item

Qty

549-601-225

549-601-240

549-601-275

549-601-290

Motor Unit

549-601-11

549-601-12

549-601-16

549-601-17

Carrier

549-653

549-631

Hub

549-650

549-609

Screw MC6S 8x16 mm

153-006

Screw MC6S 10x16 mm

153-011

Torque stay with bracket

508-657-02

Protective hose

319-836

Clip

312-211

Emergency linedriver

539-664-01

Lubricating grease

312-501

Locking adhesive

312-305

Summary of Contents for Furlex Electric

Page 1: ...597 274 E 2019 04 24 Supplementary manual...

Page 2: ...before assembly and use of the product Follow the instructions carefully to avoid damage to the furling system and to avoid the risk of personal injury Seld n cannot be held responsible for any probl...

Page 3: ...competent marine electrical technician Never alter or modify the rated current amperage of overcurrent protective devices Never leave the craft unattended with the Furlex Electric energized Choosing t...

Page 4: ...16 3 5 Step by step assembly 204TDE 304TDE 18 3 6 Step by step assembly 200S 300S Retrofit 21 3 7 Step by step assembly 200TD 300TD Retrofit 23 3 8 Step by step assembly 204S 304S Retrofit 27 3 9 Ste...

Page 5: ...rine environment Furlex Electric has an outer cover made of an impact and UV resistant composite polymer The worm gear is enclosed in a corrosion resistant aluminum housing The electric motor has its...

Page 6: ...0 549 320 Sailfeeder assembly 1 549 223 01 549 323 01 Deck gland kit 1 539 653 01 539 653 01 Locking adhesive 1 312 305 312 305 Halyard U lead kit 1 508 159 02 508 128 02 Prefeeder Pack 1 505 538 01 5...

Page 7: ...y 1 549 257 01 549 357 01 Torque stay with bracket 1 508 657 02 508 657 02 Screw 2 153 006 153 062 Halyard U lead kit 1 508 159 02 508 128 02 Preefeder pack 1 505 538 01 505 538 01 Torx bit set 1 592...

Page 8: ...128 Bearing roller 5 319 935 319 930 Protective hose 1 319 836 319 836 Deck gland kit 1 539 653 01 539 653 01 Clip 2 312 211 312 211 Toggle 1 539 680 01 539 681 01 539 682 01 539 682 01 539 683 01 Eme...

Page 9: ...12 549 601 16 549 601 17 Carrier 2 549 653 549 631 Hub 1 549 650 549 609 Screw MC6S 8x16 mm 2 153 006 153 006 Screw MC6S 10x16 mm 2 153 011 153 011 Torque stay with bracket 1 508 657 02 508 657 02 50...

Page 10: ...2 487 01 Control Buttons GENOA 1 540 459 16 540 459 16 Control Buttons CUTTER 1 540 459 19 540 459 19 Connection cable Orange 3m 531 045 531 045 Connection cable Grey 3m 531 046 531 046 Connection cab...

Page 11: ...01 x x Shims for toggle forestay 6 8 mm 164 516 x x Shims for toggle forestay 10 mm 164 519 x x Short crank emergency L 100 mm 533 922 x x x x x x x Long crank emergency L 325 mm 533 923 x x x x x x...

Page 12: ...n 42V 18A 26A Total Gear Ratio 122 1 Low Speed unloaded 30 rpm High Speed unloaded 50 rpm Efficiency Motor Control Unit Drive Unit 30 Cable Size Motor Control Unit Motor 6 mm2 Weight Motor Unit approx...

Page 13: ...2 HW HW1 mm mm mm mm mm mm 200TD 290 450 20 115 114 175 170 204TD 250 415 20 115 114 175 170 300TD 330 490 18 116 113 175 170 304TD 300 500 30 110 120 175 170 Main dimensions below deck installation F...

Page 14: ...gle capable of handling the torque load The forestay attachment needs to have sufficient strength to handle the torque loads with dimensions according to the table below Forestay Dimension mm Toggle 6...

Page 15: ...his reason the Furlex TDE has a bracket at the rear part of the housing A torque stay shall be fitted from this bracket to the side of the hull Without the torque stay the forestay fitting may break p...

Page 16: ...e swivel over the terminal Fit the adaptor halves and connect the luff extrusion according to point 4 5 in chapter 3 5 manual 597 132 2 Remove the clevis pin and split pin from the motor unit and fit...

Page 17: ...d the optional extension link 5 Attach the Furlex Electric system to the boat by following the steps in chapter 4 3 stepped mast or 4 4 un stepped mast manual 597 132 Use only Furlex Electric torque t...

Page 18: ...ment can be made by loosening the locking nut N of the fork terminal and turning the fork This adjustment also affects the distance between deck and forestay attachment see point 2 Remove screws and m...

Page 19: ...19 3 Fit the swivel through the deck fitting and motor unit Check that the emergency line driver can be fitted Fit the two locking screws F Use locking adhesive 4 Fit clevis pin and split pin F...

Page 20: ...position Mark the torque stay at A Remove stay and drill 6 5mm hole for the clevis pin Cut off excess length of the torque stay leaving 10mm material to the 6 5mm hole Round any sharp edges and assem...

Page 21: ...m from the boat will facilitate the conversion Always secure the mast with a halyard before detaching the forestay 595 104 E 1 Remove the furling line line guard line drum and toggle extension link Cl...

Page 22: ...t clevis pin and split pin Note that motor unit can be turned 90 depending on the direction of the forestay fitting in the boat Fit the toggle and optional extension link 6 The Furlex system can now b...

Page 23: ...ays secure the mast with a halyard before detaching the forestay from the swivel 595 231 E 1 Remove line guard and line drum Remove swivel from the boat Clean swivel and lubricate bearings accor ding...

Page 24: ...y fitting in the boat Verifying what holes to be used at this point will facilitate assembly in the boat Remove screws and motor unit 6 Attach the fork terminal to the forestay fitting Fit the clevis...

Page 25: ...adhesive 8 Screw the cap back B on fully Release approx 1 4 turn until the recesses in the cap aligns with the locking screws above Fit the two grub screws A Use locking adhesive De attaching the for...

Page 26: ...hull Use a structural adhesive After curing assemble the torque stay to the bracket in the hull Turn the drive unit side to side to find the neutral position Mark the torque stay at E Remove stay and...

Page 27: ...restay prior to conversion Protect the drum unit and motor unit by working on a clean and soft surface Always secure the mast with a halyard before detaching the forestay 597 132 E 1 Clean drum unit i...

Page 28: ...ith a firm grip of the tack ring B wiggle and lift the line drum 3 Apply a small amount of grease to the rollers C if dry Slide the new hub over the shaft until it engages with the teeth in the hub D...

Page 29: ...r and new circlip Before fitting circlip lift the shaft E and estimate axial play If axial play exceeds 0 5mm fit shim 164 543 F between washer and circlip 5 Apply grease to bearings according to chap...

Page 30: ...32 7 Remove the clevis pin and split pin from the motor unit and fit the motor unit over the hub so that the bronze gear engages with the carriers in the hub 8 Note that the motor unit can be turned 9...

Page 31: ...the optional extension link 10 Attach the Furlex Electric system to the boat by following the steps in chapter 4 3 stepped mast or 4 4 unstepped mast in manual 597 132 Use only Furlex Electric torque...

Page 32: ...s secure the mast with a halyard before detaching the forestay from the swivel 597 418 E 1 Remove furling line line guard and brims Remove swivel from the boat Clean swivel if necessary 2 Turn swivel...

Page 33: ...With a firm grip of deck bearing B wiggle and lift the line drum 4 Apply a small amount of grease to the rollers C if dry Slide the new hub over the shaft until it engages with the teeth in the hub D...

Page 34: ...clip Before fitting circlip lift the fork E and estimate axial play If axial play exceeds 0 5 mm fit shim F between washer and circlip Shim 204TDE 164 540 304TDE 164 543 6 Apply grease to bearings acc...

Page 35: ...ivel in the boat without the motor unit to control following points a Distance between forestay and deck The distance between tack ring and deck fitting should be approx 5mm at the front when eye of t...

Page 36: ...36 9 Fit the swivel through the deck fitting and motor unit Check that emergency drive can be fitted Fit the two locking screws G Use locking adhesive 10 Fit clevis pin and split pin G...

Page 37: ...eutral position Mark the torque stay at K Remove stay and drill 6 5mm hole for the clevis pin Cut off excess length of the torque stay lea ving 10mm material to the 6 5mm hole Round any sharp edges an...

Page 38: ...he cables through the protective hose and attach the hose to the drive unit tempo rarily Mark the cutting point on the hose Make sure the hose and cables do not stretch when drive unit moves side to s...

Page 39: ...cables preventing water from running towards the connection box 5 Cut the cables and feed them through the cable gland nut and the rubber seal insert Strip the cable ends and connect them in pairs to...

Page 40: ...s side to side Remove hose and cut it Drill a 8mm drain hole at A 2 Feed the cables through the hose and attach the hose to the drive unit with a hose clamp Do not over tighten 3 Cut the cables and fe...

Page 41: ...t in standard anti clockwise furling direction For correct positioning of the Motor Control Unit and installation of the complete Power supply and SEL Bus system see separate manual 597 275 597 275 E...

Page 42: ...he OUT button and gradually tension the sheet The sail will unfurl at low speed For high speed press the IN button simultaneously Activate low speed when the sail is almost completely unfurled and the...

Page 43: ...ng light resistance in the sheet 5 4 Reducing sail area The best point of sail for reducing sail is close hauled The wind will then partly fill the sail and help to improve its shape whilst being redu...

Page 44: ...with the central screw How to emergency furl 1 Switch electric power off 2 Insert the linedriver and fix it by turning the knob clockwise 3 Pull the linedriver s endless line to rotate the furler in t...

Page 45: ...ires have not been properly installed 1 Connect the cables according to the colour codes stated in the manual 2 If opposite furling direction is wanted Choose any two of the three motor cables and swa...

Page 46: ...nd maintenance Check that lower unit turns freely Use emergency winch handle to check the worm gear function Remove covers and inspect the motor unit Check for leaks of oil or grease Rinse with fresh...

Page 47: ...47...

Page 48: ...e resources and prevent any potential negative effects on human health and the environment which could other wise arise from inappropriate waste handling Please contact your local authority for furthe...

Page 49: ...49 Notes...

Page 50: ...50...

Page 51: ...51...

Page 52: ...597 274 E Printed in Sweden www seldenmast com...

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Selden Furlex Electric, Supplementary Manual

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