Segway Personal Transporter i2, Parts Replacement Manual

Page: 86 / 126

9 ‐ 16 Segway® Personal Transporter i2, x2, x2 Turf Parts Replacement
Console Housing Removal and Installation
The console housing contains the UIC and EMI
filter.
When to Replace
Replace the console housing if (including and
without limitation):
•
It is cracked or otherwise physically
damaged.
•
The charge port gasket is damaged.
To remove console housing:
1. Make sure Segway PT is powered off and
unplugged.
2. Remove pivot base assembly ( page 9 ‐ 14 ).
3. Depending on revision, use T ‐ 20 6 ‐ lobe
wrench or 3mm hex wrench to remove (6)
screws that attach base plate to console
housing. See Figure 9 ‐ 18 .
Figure 9 ‐ 18: Remove and Install Console Housing
4. Remove console housing.
If the inserts or plastic are damaged, the console
housing must be replaced.
To install console housing:
1. Make sure Segway PT is powered off and
unplugged.
2. Thread (6) SHCS, M4
x
0.7
x
16, 6 ‐ lobe
screws (20203 ‐ 00002) through base plate into
console housing. See Figure 9 ‐ 18 .
3. Using a T ‐ 20 6 ‐ lobe wrench, drive each
screw and torque to 1.0 N ‐ m.
4. Perform post ‐ service tests ( page A ‐ 1 ).
First-revision console housing cover parts are no
longer manufactured or supported. First-revision
components are not compatible with second-
revision components; similarly, second-revision
components are not backward compatible with
first-revision components. AS A RESULT, IF ANY
FIRST-REVISION CONSOLE HOUSING, GASKET,
OR COVER IS DAMAGED, THE COVER, GASKET,
HOUSING, AND TRIM MUST ALL BE REPLACED
USING THE CURRENT (SECOND) REVISION.
Console Housing
20925-00002 (v2)
20203-00002
20055-00002 (v1)