Sedgwick 104392 Operation And Maintenance Instructions Download

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MB/CP

PLANER THICKNESSER

OPERATION AND MAINTENANCE

INSTRUCTIONS

Manufactured in Britain

MACHINE SERIAL NO.

Summary of Contents for 104392

Page 1: ...MB CP PLANER THICKNESSER OPERATION AND MAINTENANCE INSTRUCTIONS Manufactured in Britain MACHINE SERIAL NO...

Page 2: ...012 Place of Declaration M Sedgwick Co Ltd Date of Declaration 09 May 2017 Name Address and ID No of Notified Body TUV SUD BABT Octagon House Concorde Way Segensworth North Fareham PO15 5RL NB 0168 No...

Page 3: ...Guard 6 2 The Rear Cutterblock Guard 6 3 The Rear Drive Guard 6 4 The Anti Kickback Fingers 7 0 The Cutterblock Knife Changing 7 1 The Optional TERSA Monobloc 8 0 Preparation of the Workpiece 8 1 Pilo...

Page 4: ...rson is familiar with the operation of such a machine or a similar one or has been trained by the manufacturer 1 0 Design and Purpose The MB CP Planer Thicknesser is a dual purpose machine designed to...

Page 5: ...FALL HANDLE CUTTERBLOCK GUARD HORIZONTAL LOCK 4 CUTTERBLOCK GUARD VERTICAL LOCK THICKNESSING TABLE RISE AND FALL THICKNESSING TABLE VERTICAL LOCK MOTOR SWITCHGEAR REAR MACHINE GUARD REAR CUTTERBLOCK...

Page 6: ...O CHIP EXTRACTION OUTLET DIA 125mm 150mm VOLTAGE FREQUENCY 3 PHASE EARTH 400 230 V 50 60 Hz 1 PHASE N EARTH 230V 50 60 Hz CUTTERBLOCK MOTOR RATING 3 PH 3 0Kw IE2 S1 1 PHASE 3 0 Kw 3 PH 4 0Kw IE2 S1 1...

Page 7: ...rical shock Before carrying out any maintenance cleaning and repair work switch off the machine and ensure that it cannot be accidentally switched on again When carrying out any work on the electrical...

Page 8: ...ir alignment 2 1 Positioning There should be provided around every woodworking machine sufficient clear and unobstructed space to enable the work being done at the machine to be done without risk of i...

Page 9: ...ay and always in accordance with local waste disposal regulations Remove the protective grease using turpentine or paraffin Do not use any solvent petrol or gas oil which might dull or oxidise the pai...

Page 10: ...s made of cast iron and steel and can therefore be safely dismantled and disposed of without risk of pollution Used electrical materials electrical components lubricants and other auxiliary substances...

Page 11: ...Further information and references to practical guidance are contained in free leaflets from the Health Safety Executive alternatively specialist help and information can be obtained from the followi...

Page 12: ...t overload Check and replace fuses check all three on three phase Check all connections Check circuit of hold in coil Overload trips during starting Low voltage Low voltage Low voltage Three phase mac...

Page 13: ...rter is fitted with no volt release protection and will not restart without being switched on again The starter is also fitted with an overload protection device An electrical overload occurs where an...

Page 14: ...ng 6 4 The Anti Kickback Fingers The anti kickback fingers are an essential safety feature of the thicknessing function Their purpose is to drop and lock into the face of the workpiece in the event of...

Page 15: ...n the retaining screws Rounded corners within the allen heads 4 The condition of the bearings check for movement and listen for noisy bearings AT NO STAGE SHOULD YOU ATTEMPT TO UNTIGHTEN THE CUTTERBLO...

Page 16: ...of this manual Prior to operation however the following checks should be carried out first isolate machine 1 The blades are not cracked or distorted 2 The cutterblock runs free check by slowly turning...

Page 17: ...ted e g by extension tables or roller supports Unless very thick material is being planed flatting should be the safest of operations on a hand fed planer provided that all necessary precautions are t...

Page 18: ...izontally up to the fence and then lift the guard to just accommodate the thickness of the workpiece Push the workpiece with the right hand only a little under the guard and let the latter rest upon t...

Page 19: ...e as illustrated in positions 1 and 2 9 2 Planing Wide Boards Wide boards should be fed at an angle to reduce initial impact and the risk of throwback Fence 10mm max Wide board Bridge Guard 9 3 Planin...

Page 20: ...e bridge guard and the fence The bridge guard should be adjusted both horizontally and vertically to leave only 10mm from both the feed table and the workpiece as shown below 10mm Bridge Guard 10mm Wh...

Page 21: ...due to the abrasive nature of the glue line For this reason when edge planing keep well over to the far side of the cutter leaving the rest of the cutter for other work Plywood chipboard and the like...

Page 22: ...k therefore no metal contact possible with the cutters Hardwood strip housed and glued to body of pushblock Narrow pushblock for short narrow thin material Abrasive paper glued to base to give better...

Page 23: ...s through a gear reduction mechanism and each roller is spring loaded to accommodate variations in wood thickness These roller springs are adjustable to enable you to vary the degree of pressure that...

Page 24: ...le is set too low in relation to the cutterblock Re set the table using the levelling wedges provided Excessive vibration causing a poor finish Worn bearings Renew the bearings The edge of the timber...

Page 25: ...provided that it is carried out under the supervision of a person who has thorough knowledge and experience of the machine and of its safeguarding requirements It is essential that all operators of p...

Page 26: ...variables that directly affect the noise level of the machine VARIABLE RELEVANT FACTOR EFFECT Timber Species Hard stiff timber can mean more noise approx 2dB A difference when cutting oak and pine mo...

Page 27: ...ators read them carefully Ensure that you fully understand the manufacturer s instruction manual and have received sufficient training in the use of this machine and the particular safety precautions...

Page 28: ...ring protection Use protective eyewear Use protective footwear Use protective apron Wear a mask All notices and labels which are affixed to the machine must be kept readable and may not be removed Any...

Page 29: ...long life maximum reliability and optimum performance the following monthly maintenance and lubrication schedule should be carried out otherwise the machines warranty could be invalidated Improper ma...

Page 30: ...s in First check the cutterblock the chipbreakers and the cutterblock screws for dirt burrs or raised nicks Slight imperfections can be removed carefully with a fine cut file The cutterblock bearings...

Page 31: ...pulley by loosening the allen screw locking the pulley onto the shaft If you cannot get the pulleys to align it may be because the shafts are not in line Loosen the motor mounting bolts and shift the...

Page 32: ...tting piece The height of the roller should be set equally at both ends Use the same technique to set the plain roller to 2mm below the cutting circle The pressure springs are mounted on studs and ten...

Page 33: ...any gap should be less than 0 010 in Next check both tables as a unit Check next to the fence and on the opposite side and then check the diagonals for twist Ideally the tables should be less than 0...

Page 34: ...l ly y h ho ot t i it t i is s l li ik ke el ly y t to o b be e c ca au us se ed d b by y t th he e b br ra ak ke e n no ot t r re el le ea as si in ng g T Th hi is s i is s p pr ro ob ba ab bl ly y a...

Page 35: ...R MOUNTING AMHES100LAA2 3 0KW IE2 S1 MB 3 MOTOR WITH BRAKE AMME90L 3KW S1 230V MB 1 MOTOR WITH BRAKE AMHES112MAA2 4 0KW IE2 S1 CP 3 MOTOR WITH BRAKE AMMES100L A2 3 8KW S6 CP 1 MOTOR WITH BRAKE AM80ZBA...

Page 36: ...ABLE SUPPORT HOUSING 702 18 RISE FALL COLUMN 703 18 RISE FALL NUT 704 3 RISE FALL SCREW 51104 THRUST BEARING 021 GEAR WHEEL 024 GEAR PINION 708 18 HANDWHEEL SHAFT DIA 200MM SINGLE SPOKE HANDWHEEL THIC...

Page 37: ...RING PT062 SPRING STUDS COMPRESSION SPRING 12G DIA 10 CLEAR MB747 BEARING COVER FRONT MB748 FEED ROLLER PLAIN MB749 FEED ROLLER FLUTED MB750 INFEED ROLLER COVER MB751 OUTFEED ROLLER COVER MB752 BEARIN...

Page 38: ...MB777 FENCE LOCKING LEVER C W PUSH FIT HANDLE MB778 FENCE MB779 FENCE LOOSE PIECE GUARD ASSEMBLY MB479 SHAW GUARD SHAFT MB478 SHAW GUARD BRACKET M8X20 LOCKING LEVER MB353 SHAW GUARD SHAFT END HOLE MB3...

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