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13.4 Adjusting the Thicknessing Feed Rollers 

 

As the planer knives are sharpened and re-set you may find it necessary to adjust the thicknesser 
feed rollers to ensure that timber is fed through smoothly. These are set at the right height and 
pressure  at  the  factory,  but  may  require  adjustment  to  compensate  for  slight  changes  to  the 
knife height in the cutterblock. 
 
Assembly: 
 

 

 

   SIDE VIEW   

 

 

 

             END VIEW 

       MB746                                                   MB746/2

 

 
 
 

                Adjusting screw   

 

 

           MB732  

 

         

 

 

 

 

 

 

 

 

 

 

 

 

MB448 / Pressure spring 

 

 

 

 

 

 

 

 13mm Locknut

 

 
The height of the rollers is set to the cutting circle as follows: 
 

Cutterblock 

 
 
          MB749 Fluted Feed Roller  

 

 

                    MB748 Plain Feed Roller 

 
 
Cutting Circle 
 
 

 

 

 

1mm below   

 

2mm below 

 
Before  adjusting  the  height  of  the  feed  rollers  first  check  that  are  no  saw  shavings  trapped 
beneath  the  bearing  blocks.  Adjustment  is  made  using  the  8mm  adjusting  screws  located 
beneath  the  bearing  blocks.  Surface-plane  a  peice  of  hardwood  flat  and  to  square.  Next 
thickness it to give you an exact measure of the cutting circle. Wind the thicknessing table down 
1mm and set the bottom of the fluted feed roller to the top of your hardwood setting piece. The 
height of the roller should be set equally at both ends. Use the same technique to set the plain 
roller to 2mm below the cutting circle. 
 
The  pressure  springs  are  mounted  on  studs  and  tensioned  by  13mm  locknuts.  The  pressure  on 
each  spring  is  factory  set.  On  the  chain  side  of  both  rollers  the  spring  should  measure  65mm, 
while  on  the  non-drive  side  of  the  rollers  the  springs  should  measure  55mm  when compressed 
(the  reason  for  having  more  pressure  on  the  non-drive  side  is  to  compensate  for  the  pressure 
exerted  by  the  chain).  These  settings  may  not  be  ideal  for  every  cutting  operation  and  we 
therefore  recommend  that  you  experiment  to find those that best suit you. If the pressure on 
these springs is too light for example, the rollers may slip and not feed the wood through the 
cutterhead. If the pressure is too great on the serrated feed roller, the serrations may be deeper 
than  the  cutterhead  can  plane  off,  especially  on  thin  soft  stock.  In  such  cases  the  pressure 
should  be  reduced.  Rollers  do  not  require  a  lot  of  pressure  for  light  cuts.  If  you  plan  to  take 
deep cuts, you will have to increase the pressure. If increased spring pressure does not propel 
the wood through the cutterhead, the rollers need cleaning, or the thicknessing table needs to 
be waxed. 

Summary of Contents for 104392

Page 1: ...MB CP PLANER THICKNESSER OPERATION AND MAINTENANCE INSTRUCTIONS Manufactured in Britain MACHINE SERIAL NO...

Page 2: ...012 Place of Declaration M Sedgwick Co Ltd Date of Declaration 09 May 2017 Name Address and ID No of Notified Body TUV SUD BABT Octagon House Concorde Way Segensworth North Fareham PO15 5RL NB 0168 No...

Page 3: ...Guard 6 2 The Rear Cutterblock Guard 6 3 The Rear Drive Guard 6 4 The Anti Kickback Fingers 7 0 The Cutterblock Knife Changing 7 1 The Optional TERSA Monobloc 8 0 Preparation of the Workpiece 8 1 Pilo...

Page 4: ...rson is familiar with the operation of such a machine or a similar one or has been trained by the manufacturer 1 0 Design and Purpose The MB CP Planer Thicknesser is a dual purpose machine designed to...

Page 5: ...FALL HANDLE CUTTERBLOCK GUARD HORIZONTAL LOCK 4 CUTTERBLOCK GUARD VERTICAL LOCK THICKNESSING TABLE RISE AND FALL THICKNESSING TABLE VERTICAL LOCK MOTOR SWITCHGEAR REAR MACHINE GUARD REAR CUTTERBLOCK...

Page 6: ...O CHIP EXTRACTION OUTLET DIA 125mm 150mm VOLTAGE FREQUENCY 3 PHASE EARTH 400 230 V 50 60 Hz 1 PHASE N EARTH 230V 50 60 Hz CUTTERBLOCK MOTOR RATING 3 PH 3 0Kw IE2 S1 1 PHASE 3 0 Kw 3 PH 4 0Kw IE2 S1 1...

Page 7: ...rical shock Before carrying out any maintenance cleaning and repair work switch off the machine and ensure that it cannot be accidentally switched on again When carrying out any work on the electrical...

Page 8: ...ir alignment 2 1 Positioning There should be provided around every woodworking machine sufficient clear and unobstructed space to enable the work being done at the machine to be done without risk of i...

Page 9: ...ay and always in accordance with local waste disposal regulations Remove the protective grease using turpentine or paraffin Do not use any solvent petrol or gas oil which might dull or oxidise the pai...

Page 10: ...s made of cast iron and steel and can therefore be safely dismantled and disposed of without risk of pollution Used electrical materials electrical components lubricants and other auxiliary substances...

Page 11: ...Further information and references to practical guidance are contained in free leaflets from the Health Safety Executive alternatively specialist help and information can be obtained from the followi...

Page 12: ...t overload Check and replace fuses check all three on three phase Check all connections Check circuit of hold in coil Overload trips during starting Low voltage Low voltage Low voltage Three phase mac...

Page 13: ...rter is fitted with no volt release protection and will not restart without being switched on again The starter is also fitted with an overload protection device An electrical overload occurs where an...

Page 14: ...ng 6 4 The Anti Kickback Fingers The anti kickback fingers are an essential safety feature of the thicknessing function Their purpose is to drop and lock into the face of the workpiece in the event of...

Page 15: ...n the retaining screws Rounded corners within the allen heads 4 The condition of the bearings check for movement and listen for noisy bearings AT NO STAGE SHOULD YOU ATTEMPT TO UNTIGHTEN THE CUTTERBLO...

Page 16: ...of this manual Prior to operation however the following checks should be carried out first isolate machine 1 The blades are not cracked or distorted 2 The cutterblock runs free check by slowly turning...

Page 17: ...ted e g by extension tables or roller supports Unless very thick material is being planed flatting should be the safest of operations on a hand fed planer provided that all necessary precautions are t...

Page 18: ...izontally up to the fence and then lift the guard to just accommodate the thickness of the workpiece Push the workpiece with the right hand only a little under the guard and let the latter rest upon t...

Page 19: ...e as illustrated in positions 1 and 2 9 2 Planing Wide Boards Wide boards should be fed at an angle to reduce initial impact and the risk of throwback Fence 10mm max Wide board Bridge Guard 9 3 Planin...

Page 20: ...e bridge guard and the fence The bridge guard should be adjusted both horizontally and vertically to leave only 10mm from both the feed table and the workpiece as shown below 10mm Bridge Guard 10mm Wh...

Page 21: ...due to the abrasive nature of the glue line For this reason when edge planing keep well over to the far side of the cutter leaving the rest of the cutter for other work Plywood chipboard and the like...

Page 22: ...k therefore no metal contact possible with the cutters Hardwood strip housed and glued to body of pushblock Narrow pushblock for short narrow thin material Abrasive paper glued to base to give better...

Page 23: ...s through a gear reduction mechanism and each roller is spring loaded to accommodate variations in wood thickness These roller springs are adjustable to enable you to vary the degree of pressure that...

Page 24: ...le is set too low in relation to the cutterblock Re set the table using the levelling wedges provided Excessive vibration causing a poor finish Worn bearings Renew the bearings The edge of the timber...

Page 25: ...provided that it is carried out under the supervision of a person who has thorough knowledge and experience of the machine and of its safeguarding requirements It is essential that all operators of p...

Page 26: ...variables that directly affect the noise level of the machine VARIABLE RELEVANT FACTOR EFFECT Timber Species Hard stiff timber can mean more noise approx 2dB A difference when cutting oak and pine mo...

Page 27: ...ators read them carefully Ensure that you fully understand the manufacturer s instruction manual and have received sufficient training in the use of this machine and the particular safety precautions...

Page 28: ...ring protection Use protective eyewear Use protective footwear Use protective apron Wear a mask All notices and labels which are affixed to the machine must be kept readable and may not be removed Any...

Page 29: ...long life maximum reliability and optimum performance the following monthly maintenance and lubrication schedule should be carried out otherwise the machines warranty could be invalidated Improper ma...

Page 30: ...s in First check the cutterblock the chipbreakers and the cutterblock screws for dirt burrs or raised nicks Slight imperfections can be removed carefully with a fine cut file The cutterblock bearings...

Page 31: ...pulley by loosening the allen screw locking the pulley onto the shaft If you cannot get the pulleys to align it may be because the shafts are not in line Loosen the motor mounting bolts and shift the...

Page 32: ...tting piece The height of the roller should be set equally at both ends Use the same technique to set the plain roller to 2mm below the cutting circle The pressure springs are mounted on studs and ten...

Page 33: ...any gap should be less than 0 010 in Next check both tables as a unit Check next to the fence and on the opposite side and then check the diagonals for twist Ideally the tables should be less than 0...

Page 34: ...l ly y h ho ot t i it t i is s l li ik ke el ly y t to o b be e c ca au us se ed d b by y t th he e b br ra ak ke e n no ot t r re el le ea as si in ng g T Th hi is s i is s p pr ro ob ba ab bl ly y a...

Page 35: ...R MOUNTING AMHES100LAA2 3 0KW IE2 S1 MB 3 MOTOR WITH BRAKE AMME90L 3KW S1 230V MB 1 MOTOR WITH BRAKE AMHES112MAA2 4 0KW IE2 S1 CP 3 MOTOR WITH BRAKE AMMES100L A2 3 8KW S6 CP 1 MOTOR WITH BRAKE AM80ZBA...

Page 36: ...ABLE SUPPORT HOUSING 702 18 RISE FALL COLUMN 703 18 RISE FALL NUT 704 3 RISE FALL SCREW 51104 THRUST BEARING 021 GEAR WHEEL 024 GEAR PINION 708 18 HANDWHEEL SHAFT DIA 200MM SINGLE SPOKE HANDWHEEL THIC...

Page 37: ...RING PT062 SPRING STUDS COMPRESSION SPRING 12G DIA 10 CLEAR MB747 BEARING COVER FRONT MB748 FEED ROLLER PLAIN MB749 FEED ROLLER FLUTED MB750 INFEED ROLLER COVER MB751 OUTFEED ROLLER COVER MB752 BEARIN...

Page 38: ...MB777 FENCE LOCKING LEVER C W PUSH FIT HANDLE MB778 FENCE MB779 FENCE LOOSE PIECE GUARD ASSEMBLY MB479 SHAW GUARD SHAFT MB478 SHAW GUARD BRACKET M8X20 LOCKING LEVER MB353 SHAW GUARD SHAFT END HOLE MB3...

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