Sealed Air Diversey Care TASKI swingo 2100 micro Technical Manual Download Page 136

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GTS

Technical Manual

11. December 2015

Edition: V1.00/2015

6-30

.26

.12

rel

210

0µic

_V1

.00

.fm

6.6

Main relay

6.6.1

Removing of main relay

Picture 26: Main relay

•

Remove the seat cover according to chapter REMOVING OF

DRIVER SEAT COVER (refer to “Mechanical” section).

•

Disconnect the wires and the plugs.

Make sure that you disconnect the batteries before disconnecting.

•

Remove the 2 self-locking nuts (4092870) and the 2 screws

(4006430) from the electrical support (4131385).

Picture 27: Removing main relay

•

Remove the main relay (4127063).

Summary of Contents for Diversey Care TASKI swingo 2100 micro

Page 1: ...Edition V1 00 2015 Technical Manual...

Page 2: ...ta 1 4 1 Machine range 1 4 2 Technical information 2 4 2 1 Machine profile 2 4 2 2 Technical data 2 4 2 3 Machine speed 3 4 2 4 Dimensions and weights 3 4 2 5 Battery 4 4 2 5 1 Battery compartment 4 4...

Page 3: ...g of metal rope 34 5 6 9 Removing of pressure spring 35 5 6 10 Mounting of pressure spring 36 5 6 11 Removing of linear drive 37 5 6 12 Mounting of linear drive 39 5 7 Drive unit 40 5 7 1 Removing of...

Page 4: ...Removing of electronics 11 6 3 2 Mounting of electronics 12 6 3 3 Connections 13 6 4 Charger 20 6 4 1 Removing of charger 20 6 4 2 Mounting of charger 21 6 4 3 Connections 22 6 5 Hall sensor 24 6 5 1...

Page 6: ...he technical training 1 2 Technical Training The Technical Training is addressed as reference book for the technical training sessions and will be distributed to the floor care responsible and or to t...

Page 7: ...oaded from TASKI spares documents 1 4 Summary We are convinced that the Technical Manual concept together with the Technical Training are powerful tools which will help our service organisations to ac...

Page 9: ...that are used in this machine please carefully read the product label and Ma terial Safety Data Sheet MSDS Empty water tanks prior to carrying out any maintenance Ensure contaminated water is emptied...

Page 10: ...onents Almost any material can generate static electricity The ability to store or unload the charge depends on the type of material Static discharge can damage devices this can result in immediate pr...

Page 12: ...elf locking nuts you should replace them by new ones 3 1 3 Direction description On the RH always means on the right hand side of the machine in working direction when you are standing behind the mach...

Page 13: ...15 Diversey Care 03 1 TASKI general_V1 10 fm 3 2 Required material 3 2 1 Tools A standard range of tools is required e g Fork spanners Allen keys Torx keys 3 2 2 Material No special tools are required...

Page 15: ...420 TASKI swingo 2100 icro BMS EURO 01 7523421 TASKI swingo 2100 icro BMS EURO seafreight 01 7523422 TASKI swingo 2100 icro BMS UK 01 7523423 TASKI swingo 2100 icro BMS UK seafreight 01 7523424 TASKI...

Page 16: ...ing width mm 55 Squeegee width mm 63 Solution tank l 70 Recovery tank l 73 Table 2 Machine profile Pos Unit Value Noise level dB A 70 Vibration m s2 0 43 Approvals CB Nominal consumption W 1200 Power...

Page 17: ...eed km h 2 5 Ramp max cleaning 2 0 Ramp max transport 10 Table 4 Machine speed Pos Unit Value Dimensions L W H mm 1350 630 1280 Door pass through with without squeegee mm 630 630 Battery compartment L...

Page 18: ...V1 00 2015 4 4 Copyright 2015 Diversey Care 04 1 swingo 2100 icro technical data_V1 00 fm Picture 1 Dimensions 4 2 5 Battery 4 2 5 1 Battery compartment Pos Unit Value Battery compartment L W H mm 39...

Page 19: ...schein as this is our preferred partner BMS machines can be set to the necessary charging curve Please adjust to the type of batteries you use For the correct connection of the batteries pay attention...

Page 20: ...7 Brush system Pos Unit Value Value Primary V 220 240 100 240 Primary Hz 50 60 50 60 Secondary V 24 24 Secondary A 25 25 Protection class BMS model II I Approval CE CB UL TICK KTL Cable length BMS ca...

Page 21: ...2100 icro technical data_V1 00 fm 4 2 8 Suction power 4 2 9 Additional Pos Unit Value Vacuum motor W 491 Max air flow l s 23 Max vacuum mbar 120 Max vacuum kPa 12 0 Table 10 Suction power Pos Unit Val...

Page 22: ...60 2100 icro 4131467 Squeegee blade back 54 4 5x830 2100 icro 4122250 Wheel 200 front 2100 icro 4131705 Wheel 200 50 brown front 2100 icro 4131706 Wheel 200 50 red front 2100 icro 4131238 Drive wheel...

Page 24: ...motor Picture 2 Vacuum motor detail Open the tank cover 4131364 Loosen the two screws 4122829 at the suction plate 4131439 Close the tank cover Open the tank cover without suction plate Disconnect the...

Page 25: ...2 Copyright 2015 Diversey Care 05 20 15 upper part tank vacuum motor 2100 icro_V1 00 fm Picture 3 Removing vacuum motor Remove the two vacuum motor sealing rings 4122682 Remove the vacuum motor 41231...

Page 26: ...lder Remarks Ensure that the vacuum motor sealings are properly positioned before assembling vacuum motor holder Position and tighten the vacuum motor holder with the 3 screws Position the gasket onto...

Page 27: ...part tank 5 1 3 Removing of tank cover Picture 5 Tank cover Open the tank cover Loosen the two screws 4122829 at the suction plate 4131439 Close the tank cover Open the tank cover without suction plat...

Page 28: ...ure 6 Mounting tank cover Position the tank cover Position and tighten the two fixation plates Close the tank cover and position it on the suction plate Open the tank cover together with the suction p...

Page 29: ...t cover according to chapter REMOVING OF DRIVER SEAT COVER Remove the 6 fixation screws 4109990 of the tank 4131361 at the 2 supports 4131414 Remarks To reach the 6 fixation screws 4109990 of the tank...

Page 30: ...2100 icro_V1 00 fm OF TANK COVER do not remove suction plate Place the whole tank cover on a stable position Remove suction hose 4131485 from the holders 4131478 on the tank Lift out the whole tank fr...

Page 31: ...the tank on the lower part Mount the 6 fixation screws of the tank at the 2 supports Place the whole tank cover onto the tank Mount the whole tank cover according to chapter MOUNTING OF TANK COVER Pos...

Page 32: ...BOARD refer to Electrical section Remarks When using the option IntelliDose then you need to remove it first For this instruction please refer to the separate TASKI IntelliDose mounting instructions i...

Page 33: ...oosen the upper connection of the Cardan joint Lift out the steering pipe 4131504 from the Cardan joint Remove the hose clamp 4028450 of the hose 4053660 at the fresh water tank outlet Lift off the wh...

Page 34: ...pport 4131371 positioning the fresh water tank on the machine Picture 15 Mounting fresh water tank Mount the hose to the fresh water tank outlet Position and tighten the hose clamp Position the steeri...

Page 35: ...o_V1 00 fm Remarks When using the option IntelliDose then you need to mount it again For this instruction please refer to the separate TASKI IntelliDose mounting instructions in TASKI spares Complete...

Page 36: ...131355 is constructed that you can move it around We advise to place it on a stable position as on the seat cover tank cover or the floor beside the machine Place the driver seat on a stable position...

Page 37: ...iver seat driver seat 2100 icro_V1 00 fm 5 3 Driver seat 5 3 2 Mounting of driver seat Picture 18 Mounting driver seat Place the seat on a stable position Thread in the cable Connect the driver seat c...

Page 38: ...marks The driver seat 4131355 is constructed that you can move it around We advise to place it on a stable position as on the seat cover tank cover or the floor beside the machine Place the driver sea...

Page 39: ...er seat driver seat cover 2100 icro_V1 00 fm 5 3 Driver seat 5 3 4 Mounting of driver seat cover Picture 20 Mounting driver seat cover Position the driver seat cover Make sure you do not squeeze anyth...

Page 40: ...nt cover according to chapter REMOVING OF FRONT COVER Loosen the 4 self locking nuts 4031060 of the steering unit 4131239 Untighten the 2 tension screws 4006520 counter clock wise to release tension o...

Page 41: ...hain Position the steering roller chain onto the chain wheels Mount the chain joint Remarks Mount the chain joint from the upper side so that the clip is on the bottom side Mount the clip of the chain...

Page 42: ...of the traction wheel to ensure that the machine does not move Lift the front of the machine with a jack Make sure you position the jack on the chassis or the steering unit and not on the bottom part...

Page 43: ...2015 5 20 Copyright 2015 Diversey Care 05 26 21 steering unit front wheel 2100 icro_V1 00 fm 5 4 Steering unit 5 4 4 Mounting of front wheel Picture 24 Mounting front wheel Position the front wheel on...

Page 44: ...cover Remove the 3 screws 4006430 of the pedal support 4131521 Picture 26 Removing pedal unit Remove the complete pedal from the chassis Remarks You can either thread it to the bottom or to the top f...

Page 45: ...mount the pedal torsion springs Position the pedal and fixate it with the axle Remarks When pressing both axles 4131527 4131528 together make sure that the pedal is nicely in the slot Mount the screw...

Page 46: ...the linear drive 4127185 for the offset and the brush motor 4131254 at the electronics 4131532 Remarks For correct position of the connections refer to chapter ELECTRONICS CONNECTIONS refer to Electri...

Page 47: ...tool lowering unit 2 Loosen the 3 screws 4006530 of the tool lowering unit Picture 30 Tool lowering unit fixation Remove the tool lowering unit by pushing it to the back side Be aware of the weight o...

Page 48: ...Move the tool lowering unit to the back side to the mounting position Picture 32 Tool lowering unit position Mount the fixation screw of the tool lowering unit Tighten all 4 screws of the tool loweri...

Page 49: ...ion Do not tighten the metal rope compl too tight The correct tension is when you steer and the brush drive follows in the same way without any play Position and tighten the 2 counter nuts for the met...

Page 50: ...y Care 05 30 13 tool lowering unit tool lowering unit 2100 icro_V1 00 fm In case it touches the adjustment of the metal rope compl has to been verified Mount the seat cover according to chapter MOUNTI...

Page 51: ...the electronics 4131532 Thread out the cable of the linear drive for the offset Remove the one retaining washer 4058370 from the bolt 4127022 of the linear drive for the offset Thread out the bolt Pic...

Page 52: ...opyright 2015 Diversey Care 05 30 14 tool lowering unit linear drive offset 2100 icro_V1 00 fm Remove the linear driver of the offset According to what you need to exchange remove the existing parts f...

Page 53: ...aining washer to the linear drive for the offset Remarks You need to mount the flange bolt in advance as you cannot lift the linear drive for the offset over it Position the linear drive Take care not...

Page 54: ...compl Remove the tool lowering unit according to chapter REMOVING OF TOOL LOWERING UNIT Remove the two endings of the metal rope compl 4131425 from the pulley 4131701 Loosen the counter nuts and remo...

Page 55: ...ad in the metal rope compl Insert the endings of the metal rope compl into the slots of both holders Position on the endings of the metal rope compl nuts for the adjustment Make sure that the metal ro...

Page 56: ...ring unit according to chapter REMOVING OF TOOL LOWERING UNIT Loosen the self locking nut 4007340 of the clamping part 4131411 to release the tension of the metal rope 4131413 Remarks To fixate the pu...

Page 57: ...he pulley 4131701 Thread in the endings of the metal ropes into the pulley 4131700 and clamping part Tighten the metal ropes with the clamping part Remarks Us an 8mm Allen tool to tighten the metal ro...

Page 58: ...0 icro_V1 00 fm 5 6 Tool lowering unit 5 6 9 Removing of pressure spring Picture 45 Pressure spring Lower the brush drive for easier access Loosen the screw 4028230 to release the tension of the press...

Page 59: ...sure spring 2100 icro_V1 00 fm 5 6 Tool lowering unit 5 6 10 Mounting of pressure spring Picture 47 Mounting pressure spring Position pressure spring and flange bolt Mount screw and tighten until end...

Page 60: ...ar drive 4131605 for the tool lowering unit at the electronics 4131532 Thread out the cable of the linear drive Remarks For correct position of the connections refer to chapter ELECTRONICS CONNECTIONS...

Page 61: ...it linear drive 2100 icro_V1 00 fm Be aware of the tension on the linear drive as the brush drive is hanging on it Remove one retaining washer 4058370 of the upper bolt 4131430 Remove the bolt to one...

Page 62: ...on the linear drive wrongly Remarks Make sure that you position the 2 slide bearings 4126535 and the 2 distance bushes 4131407 at the correct position Picture 51 Mounting linear drive detail Mount the...

Page 63: ...jack Make sure you position the jack on the chassis 4131386 and not on the bottom part of the plastic platform 4131362 The chassis has been specially constructed lower than the plastic platform so you...

Page 64: ...00 fm 5 7 Drive unit 5 7 2 Mounting of drive wheel Picture 54 Mounting drive wheel Position the drive wheel on the traction unit If applicable make sure you position the main wheel on the traction un...

Page 65: ...er REMOVING OF DRIVE WHEEL Remove the 3 screws 4070960 for the cover 4131525 Remove the cover Picture 56 Removing encoder Remove the rotary encoder 4131514 by lifting it off the housing 4131524 Thread...

Page 66: ...n V1 00 2015 5 43 Copyright 2015 Diversey Care 05 32 16 drive unit encoder 2100 icro_V1 00 fm Picture 57 Encoder magnet Remove the 3 screws 4006410 for the housing 4131524 Remove the housing Remarks O...

Page 67: ...screw The magnet is only glued onto the bushing Take care when handling it Thread in the cable of the rotary encoder Connect the rotary encoder to the electronics Position the rotary encoder onto the...

Page 68: ...Edition V1 00 2015 5 45 Copyright 2015 Diversey Care 05 32 16 drive unit encoder 2100 icro_V1 00 fm Picture 60 Encoder adjustment Position the cover and mount the 3 screws Mount the drive wheel accord...

Page 69: ...00 icro_V1 00 fm 5 7 Drive unit 5 7 5 Removing of brake Picture 61 Brake Remove the drive wheel according to chapter REMOVING OF DRIVE WHEEL Remove the encoder according to chapter REMOVING OF ENCODER...

Page 70: ...brake and mount the 3 screws Make sure that the brake is nicely in center with the axle This needs to be considered for mounting the encoder Connect the connector of the brake Complete assembly accord...

Page 71: ...ve the squeegee Remove the drive wheel LH and RH according to chapter REMOVING OF DRIVE WHEEL Remove the rotary encoder according to chapter REMOVING OF ENCODER Remarks If you only remove the rotary e...

Page 72: ...e unit drive unit 2100 icro_V1 00 fm Picture 64 Removing drive unit Push the drive unit to the front to slide it out of the chassis Picture 65 Removing drive unit compl Remove the drive unit According...

Page 73: ...the chassis Position and mount the 4 hexagon screws for the drive unit to the chassis on the LH side Position and mount the 4 hexagon screws for the drive unit to the chassis on the RH side Picture 6...

Page 74: ...iversey Care 05 40 32 squeegee wire spring 2100 icro_V1 00 fm 5 8 Squeegee 5 8 1 Removing of wire spring Picture 68 Squeegee Picture 69 Wire spring Remove the 3 screws 4083310 of the holder 4131462 Pi...

Page 75: ...fm 5 8 Squeegee 5 8 2 Mounting of wire spring Picture 71 Wire spring unit Mount the wire spring Mount the holder and position the 3 screws Remarks Make sure that the lever 4131681 the lever 4131682 a...

Page 76: ...Diversey Care 05 40 33 squeegee pressure spring 2100 icro_V1 00 fm 5 8 Squeegee 5 8 3 Removing of pressure spring Picture 73 Pressure spring Remove the holder according to chapter REMOVING OF WIRE SP...

Page 77: ...pressure spring 2100 icro_V1 00 fm 5 8 Squeegee 5 8 4 Mounting of pressure spring Picture 75 Pressure spring unit Place the pressure spring between the lever 4131681 and the lever 4131682 Remarks Make...

Page 78: ...gee front blade 2100 icro_V1 00 fm 5 8 Squeegee 5 8 5 Removing of front blade Picture 77 Front blade Remove the 2 star knobs 4129465 Push pull out the clamping part 4131465 of the squeegee body 413146...

Page 79: ...unting of front blade Picture 79 Front blade unit Place front blade nicely on the pins of the clamping part Remarks Take notice of the middle sign on the blade Picture 80 Mounting front blade Insert a...

Page 80: ...e back blade 2100 icro_V1 00 fm 5 8 Squeegee 5 8 7 Removing of back blade Picture 81 Back blade Remove the 2 star knobs 4129465 Push pull out the clamping part 4131465 of the squeegee body 4131464 Pic...

Page 81: ...ing of back blade Picture 83 Back blade unit Place front blade nicely on the pins of the clamping part Remarks Take notice of the middle sign on the blade Picture 84 Mounting back blade Insert all cla...

Page 82: ...the hosing compl 4131757 Remove the hose 4122625 for the check valve 4066380 from the hosing compl 4131757 Remove the screw 4129073 fixating the pump holder 4131480 Picture 86 Removing pump Thread ou...

Page 83: ...ection Picture 88 Mounting pump Connect the hoses to the pump Thread in the whole pump holder with the housing compl Mount the screw fixating the pump holder Mount the hose for the check valve to the...

Page 84: ...Removing of housing compl Picture 89 Housing compl Remove the whole pump holder 4131480 with the housing compl 4131757 according to chapter REMOVING OF PUMP Remove the hoses 4103370 for the pumps 412...

Page 85: ...fm 5 9 Lower part 5 9 4 Mounting of housing compl Picture 91 Housing compl unit Position the housing compl Mount the hose for the magnetic valve to the housing compl Picture 92 Mounting housing compl...

Page 86: ...130411 of the magnetic valve 4126924 Ensure that no water is in the fresh water system before you disconnect the hoses or remove the filter set Remove the two fixation screws 4062780 from the front co...

Page 87: ...5 9 6 Mounting of magnetic valve Picture 95 Magnetic valve unit Position the magnetic valve Connect the wires for the coil Mount the hoses to the magnetic valve and mount the hose clamps Picture 96 Mo...

Page 88: ...valve according to chapter REMOVING OF MAGNETIC VALVE Disconnect the wires for the LED strap 4131265 at the connection block 4047420 Remove the hexagon screw 4016140 the washer 4110070 and the self lo...

Page 89: ...ont cover 4131665 to the front side until it is not guided by the chassis 4131386 on the bottom Enlarged the opening of the front cover pull on both flanks and pull it to the front side out Remarks It...

Page 90: ...You can push it side by side in Take care of the water outlet of the fresh water tank when pushing the cover to the front Picture 101 Mounting front cover Mount the 2 hexagon screws and the 2 washers...

Page 91: ...42 20 lower part front cover 2100 icro_V1 00 fm MAGNETIC VALVE Place the foot cover and mount the 2 screws Adjustment The 2 screws 4109990 on the left and the right flank of the front cover are for ad...

Page 92: ...brush unit is touching the floor press the stop actuator 4127060 The upper mentioned procedures are not really necessary Be aware that the three screws 4122480 to fixate the brush drive are harder to...

Page 93: ...he screw 4006420 for the connection block holder 4131787 Remove the connection block holder Picture 105 Removing brush drive connection block Remarks The wires from the electronics 4131532 to the conn...

Page 94: ...ush drive Mount the 3 fixation screws to fixate the brush drive with the disc of the lever offset Remarks The mark on the disc points to the back side of the machine for correct fixation of the brush...

Page 95: ...on block holder nicely into the slots Picture 109 Mounting brush drive connection block Connect the brush motor wires to the connection block Make sure that the wires are between the connection block...

Page 96: ...gs 4127881 of the decoupling plate 4131390 and the decoupling plate 4131392 Remove the 2 screws 4065050 for the decoupling holder 4131393 Lift off the whole decoupling assembly from the brush drive Pi...

Page 97: ...22 brush drive brush belt 2100 icro_V1 00 fm Picture 112 Brush belt tension lever Turn the tension screw completely out to release the tension of the brush belt Remove the pressure spring 4130258 and...

Page 98: ...spring and the flange bolt onto the tension lever Turn the tension screw to tension the brush belt Picture 114 Brush belt adjustment Adjustment Position the tension lever as a pre adjustment to the va...

Page 99: ...of the brush cover Remarks Ensure that the brush belt does not touch the cover Position the whole decoupling assembly Position and tighten the 2 screws for the decoupling holder Picture 115 Mounting b...

Page 100: ...e 116 Flat belt pulley Remove the brush drive according to chapter REMOVING OF BRUSH DRIVE Remove brush belt according to chapter REMOVING OF BRUSH BELT Remove the brush coupling 4122648 carefully wit...

Page 101: ...the inside of the bearings of the flat belt pulley 4122763 the support 4109900 and the gasket 4123215 Position the retaining ring Mount the flanged bush with the gasket Service Apply lubricant onto t...

Page 102: ...brush drive flat belt pulley 2100 icro_V1 00 fm Remarks If you have to remove the complete flat belt pulley and support together then you can remove the 3 screws 4065050 with an Allen key by positioni...

Page 103: ...MOVING OF BRUSH DRIVE Remove brush belt according to chapter REMOVING OF BRUSH BELT Turn the brush motor pulley 4131460 and fixate it with a screw driver or similar Picture 121 Fixation brush motor pu...

Page 104: ...GTS Technical Manual 11 December 2015 Edition V1 00 2015 5 81 Copyright 2015 Diversey Care 05 68 59 brush drive brush motor 2100 icro_V1 00 fm Picture 122 Removing brush motor Remove the brush motor...

Page 105: ...the brush motor Mount the 4 screws for the brush motor with a 10mm fork wrench Position the brush motor pulley Picture 124 Mounting brush motor Fixate the brush motor pulley Position the nut and tigh...

Page 107: ...tronics The dashboard visualises the states of the machine It also functions as a connection between the electronics and the devices e g hall sensor key switch and foil keyboard Applying the correct t...

Page 108: ...to the Start position similar known as with cars When the key switch is turned to the Start position then it activates the micro switch 4124476 and feeds the electronics with power The electronics get...

Page 109: ...he machine has a separate emergency loop which contains following elements Stop actuator Charger internal switch OR battery connector switch 4131559 Start up Self holding The emergency loop controls t...

Page 110: ...ving of dashboard Picture 4 Dashboard Remove the 6 screws 4127073 of the dashboard 4132163 Picture 5 Removing dashboard Remove the dashboard from the fresh water tank 4131360 Be cautious when removing...

Page 111: ...6 2 Dashboard 6 2 2 Mounting of dashboard Picture 6 Dashboard Position the dashboard Connect all electrical connections to the dashboard Position the dashboard onto the fresh water tank Be cautious wh...

Page 112: ...m 6 2 Dashboard 6 2 3 Connections Picture 7 Dashboard connections Picture 8 Dashboard key switch Please find description of the connections on the following table The connections are marked in the upp...

Page 113: ...ommunication 3 Information charge failed red 2 X2 Charger communication 4 Immobilise OUT Emergency loop 2 X2 Charger communication 5 Immobilise IN Emergency loop 2 X2 Charger communication 6 GND 3 X3...

Page 114: ...right 5 Not connected 7 X20 Membrane keypad right 6 Not connected 7 X20 Membrane keypad right 7 SCAN OUT 3 7 X20 Membrane keypad right 8 SCAN OUT 4 7 X20 Membrane keypad right 9 MUX OUT 0 7 X20 Membr...

Page 115: ...d right 24 Not connected 8 X21 Membrane keypad left 1 SCAN OUT 0 8 X21 Membrane keypad left 2 SCAN OUT 1 8 X21 Membrane keypad left 3 SCAN OUT 2 8 X21 Membrane keypad left 4 MUX OUT 0 8 X21 Membrane k...

Page 116: ...e keypad left 21 TASTER IN 3 8 X21 Membrane keypad left 22 TASTER IN 0 8 X21 Membrane keypad left 23 TASTER IN 1 8 X21 Membrane keypad left 24 TASTER IN 2 Key switch Dashboard key switch micro switch...

Page 117: ...ving of electronics Picture 9 Electronics Remove the seat cover according to chapter REMOVING OF DRIVER SEAT COVER refer to Mechanical section Disconnect the wires and the connectors from the electron...

Page 118: ...nit Position the electronics onto the electrical support Position and tighten the 4 screws Connect the wires and the connections to the electronics Tighten the connectors with the correct torque Refer...

Page 119: ...nnections 2100 icro_V1 00 fm 6 3 Electronics 6 3 3 Connections Picture 12 Electronics connections Please find description of the connections on the following table The connections are marked in the up...

Page 120: ...1 Motor 1 Minus 7 X7 Brush 2 Motor 1 Plus TASKI swingo 4000 5000 8 X8 Brush 2 Motor 1 Minus TASKI swingo 4000 5000 9 X9 Vac Vauum motor 1 Plus 10 X10 Vac Vauum motor 1 Minus 11 X70 USB host Type A 1 V...

Page 121: ...1 SWP TASKI swingo 4000 5000 16 X23 Drain pump 2 SWP TASKI swingo 4000 5000 17 X24 Flash Warning light 1 WL 17 X24 Flash Warning light 2 WL 18 X25 Lamp Front light 1 SW 18 X25 Lamp Front light 2 SW 19...

Page 122: ...DriveRel 23 X40 Dig Input Throttle micro switch 1 DIG_EIN_1A 23 X40 Dig Input Reserve 1 2 DIG_EIN_2A 23 X40 Dig Input Reserve 2 3 DIG_EIN_3A 23 X40 Dig Input Reserve 3 4 DIG_EIN_4A 23 X40 n c 5 Not c...

Page 123: ...le 3 Not connected 25 X42 Steering Hall sensor steering angle 4 Ausgang Signal 25 X42 Steering Hall sensor steering angle 5 Not connected 25 X42 Steering Hall sensor steering angle 6 Not connected 26...

Page 124: ...Battery charge detection input reset 29 X61 Chem IntelliDose 1 Plus 24VDC 29 X61 Chem IntelliDose 2 Plus 24VDC 29 X61 Chem IntelliDose 3 Pulse Signal 29 X61 Chem IntelliDose 4 GND 30 X45 Waste water...

Page 125: ...I swingo 4000 5000 31 X44 Fresh water Sensor 4 SWS_IN Signal TASKI swingo 4000 5000 32 X46 Encoder 1 Plus 12VDC 32 X46 Encoder 2 GND 32 X46 Encoder 3 CHA 32 X46 Encoder 4 CHB 32 X46 Encoder 5 Shield 3...

Page 126: ...o the battery connector 4043320 Disconnect the plug to the main cord fixated on the charger holder 4131448 Disconnect the plug of the cable 4131707 to the electronics 4131532 Disconnect the plug of th...

Page 127: ...Mounting charger Slide the charger holder with the charger onto the electrical support Mount the 2 screws for the charger holder Connect the plug of the cable to the dashboard Connect the plug of the...

Page 128: ...r connections 2100 icro_V1 00 fm 6 4 Charger 6 4 3 Connections Picture 17 Charger connections Please find description of the connections on the following table The connections are marked in the upper...

Page 129: ...lectronics 4 Battery detection 4 Communication to electronics 5 Battery change detection 4 Communication to electronics 6 I2C SCL 4 Communication to electronics 7 I2C SDA 4 Communication to electronic...

Page 130: ...rs to the potential difference Hall voltage on opposite sides of a thin sheet of conducting or semiconductor material in the form of a Hall bar or a van der Pauw element through which an electric curr...

Page 131: ...refer to Mechanical section Remove the 2 screws 4129073 of the foot cover 4131666 Remove the foot cover Disconnect the cable for the hall sensor steering angle 4131503 at the electronics 4131532 Thre...

Page 132: ...nt the correct hall sensor for the steering angle Position and tighten the 2 self locking nuts Picture 22 Mounting hall sensor steering angle Position the hall sensor holder and mount the 2 screws Pos...

Page 133: ...2015 Diversey Care 06 22 17 hall sensors steering angle 2100 icro_V1 00 fm Remarks If in any case the hall sensor steering angle would not work correctly the machine would still run but only in a defi...

Page 134: ...seat cover according to chapter REMOVING OF DRIVER SEAT COVER refer to Mechanical section Remove the throttle according to chapter REMOVING OF PEDAL SPRING refer to Mechanical section Disconnect the c...

Page 135: ...or throttle Mount the 2 screws with the 2 washers Ensure that you mount the correct hall sensor for the throttle Thread in the cable for the hall sensor throttle Connect the cable to the electronics C...

Page 136: ...re 26 Main relay Remove the seat cover according to chapter REMOVING OF DRIVER SEAT COVER refer to Mechanical section Disconnect the wires and the plugs Make sure that you disconnect the batteries bef...

Page 137: ...screws Mount the 2 self locking nuts and tighten them Connect the wires and the plugs Complete assembling according to chapter MOUNTING OF DRIVER SEAT COVER refer to Mechanical section Remarks Ensure...

Page 138: ...ay 6 7 1 Removing of drive relay Picture 30 Drive relay Remove the seat cover according to chapter REMOVING OF DRIVER SEAT COVER refer to Mechanical section Disconnect the wires and the plugs Remove t...

Page 139: ...ure 32 Drive relay unit Position the drive relay Picture 33 Mounting drive relay Mount the 2 screws with the 2 washers Connect the wires and the plugs Complete assembling according to chapter MOUNTING...

Page 140: ...mber 2015 Edition V1 00 2015 6 34 Copyright 2015 Diversey Care 06 28 17 schematics battery connection 2100 icro_V1 00 fm 6 8 Schematics 6 8 1 Battery connection Picture 34 Battery connection 6V Pictur...

Page 141: ...Manual 11 December 2015 Edition V1 00 2015 6 35 Copyright 2015 Diversey Care 06 28 34 schematics electrical schematic 2100 icro_V1 00 fm 6 8 Schematics 6 8 2 Electrical schematics Picture 36 Electric...

Page 143: ...itional information 7 1 Available GTS Newsletter Instructions To find the up to date available GTS Newsletters and instructions refer to TASKI spares Newsletter Date of issue Machine Subassembly Topic...

Page 145: ...December 2015 Edition V1 00 2015 8 1 Copyright 2015 Diversey Care 09 1 swingo 2100 icro revision_V1 00 fm 8 Revision Date Chapter Content Description Revision 06 11 2015 all all Created new document...

Page 147: ...3 1 Drive relay 6 32 6 33 Drive unit 5 40 5 41 5 42 5 44 5 46 5 47 5 48 5 50 Drive wheel 5 40 5 41 Driver seat 5 13 5 14 5 15 5 16 Driver seat cover 5 15 5 16 E Electrical schematic 6 35 Electronics...

Page 148: ...51 5 52 5 53 5 54 5 55 5 56 5 57 5 58 Start up Self holding 6 2 Static discharge 2 2 Steering roller chain 5 17 5 18 Steering unit 5 17 5 18 5 19 5 20 Suction power 4 7 Summary 1 2 System architecture...

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