Seakeeper 5500 GYRO Installation Manual Download Page 66 | Manualshive

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INSTALLATION

MANUAL

Product:

Document

#:

Rev:

Page:

MODEL

5500

GYRO

90214

2

4

of

4

Section

5:

INSTALLATION

CHECKLIST

AND

SUPPLIES

List

of

common

tools

that

may

be

required

for

installation

Item

Description

Use

1

Wire

cutter

Power,

serial

comm

cables

2

Wire

stripper

Power,

serial

comm

cables

3

1/8

hex

key

Gimbal

sensor

mount

plate

4

2.5

mm

hex

key

Gimbal

angle

sensor

5

Slot

screwdriver,

5/64

inch

Field

assembly

connectors

6

1/4

inch

nutdriver

Hose

clamps

7

Terminal

or

quick

disconnect

crimper

Power

cables

8

Utility

knife

Scoring

cable

jackets

«
...
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65
66

Summary of Contents for 5500 GYRO

Page 1: ...Rev 2 JULY 2013 INSTALLATION MANUAL MODEL 5500 GYRO...

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Page 3: ...allation PC 120 Guide Section 2 Electrical Installation Power Configurations for Seakeeper Gyro Stabilizers Section 3 Cooling Installation Section 4 Startup Section 5 Installation Checklist and Requir...

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Page 5: ...undation design to insure it is capable of transferring these loads into the hull It is assumed that personnel involved in installation are familiar with GRP structures as well as the use of high stre...

Page 6: ...to protect gyro painted finish as damage to finish could lead to early appearance degradation of installed gyro Do NOT remove forward brace see Figure 1 1 2 Selection of Gyro Installation Location Se...

Page 7: ...INSTALLATION MANUAL Product Document Rev Page MODEL 5500 GYRO 90214 2 3 of 15 Section 1 MECHANICAL INSTALLATION FIGURE 2 INSTALLED GYRO CLEARANCE CONSIDERATIONS...

Page 8: ...IDERATIONS Refer to Figure 3 for recommended clearances to transverse beams If a transverse beam is located under the forward brace it must be 3 76 mm from the edge of the saddle beams to provide the...

Page 9: ...losure to prevent low frequency noise approximately 133 Hz from entering the living spaces In this case the enclosure can be open at the bottom between the hull stringers A small exhaust fan should be...

Page 10: ...p with the gyro 2 Remove electrical components cables and misc items and set aside 3 Remove packing materials that secure gyro assembly inside the crate 4 Attach spreader bar to the two lifting eyes l...

Page 11: ...ea is 340 in2 2194 cm2 The starboard saddle bond area is 310 in2 2002 cm2 Seakeeper has an optional installation fixture available P N 90012 that is intended to duplicate the gyro foundation geometry...

Page 12: ...INSTALLATION MANUAL Product Document Rev Page MODEL 5500 GYRO 90214 2 8 of 15 Section 1 MECHANICAL INSTALLATION FIGURE 5 INSTALLATION FIXTURE...

Page 13: ...1 Position installation jig on hull girders noting recommended clearances from Figures 2 3 Check longitudinal girders are aligned and spaced properly Confirm fixture is level when vessel is level Che...

Page 14: ...that the adhesive gap is within the adhesive manufacturer s maximum recommended thickness Note gap will be larger due to absence of gel coat 1 4 2 Aluminum Steel Hull Preparation 1 Follow steps 1 4 o...

Page 15: ...at the top of the saddle to insure that all adhesive does not get forced away by the weight of the gyro 4 Perform dry fit of gyro assembly over hull structure no adhesive to confirm that fit is good...

Page 16: ...grit sandpaper IMPORTANT BOND STRENGTH MAY BE REDUCED IF THIS STEP IS SKIPPED 10 Wipe surfaces clean from dust with alcohol or acetone using new paper towels not shop rags 11 If using Plexus MA590 adh...

Page 17: ...fast as it takes some time to apply the adhesive to the structure MA590 has a 90 minute working time at room temperature 23 C 73 F This working time can reduce to 40 50 minutes at elevated temperatur...

Page 18: ...ION 4 Attach injection nozzle with clamp to mixing tip There are a total of 20 adhesive injection holes with 5 holes on both the inboard and outboard sides of each saddle as shown in Figure 14 FIGURE...

Page 19: ...dhesive application This method should not be used as the primary means of applying adhesive 6 Discard plugs and clean up any excess adhesive Allow adhesive to cure per manufacturer s recommendations...

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Page 21: ...using Isopropyl Alcohol to lift machine oils and other contamination Depositing a thin Phosphate based coating to retard corrosion Leaving a light pink color to assist in determining what areas have a...

Page 22: ...moving oils once primed Wipe the surface with a dry rag The solvents in PC 120 will clean and lift most machining oils but if the metal isn t wiped clean of these oils then they will be deposited righ...

Page 23: ...n treat the surface with PC 120 as you normally would 4 Using PC 120 past it s shelf life When stored under normal conditions PC 120 has a shelf life of 12 months in an unopened original container PC...

Page 24: ...C 120 off before it completely dries to remove surface contaminants it has cleaned Good quality paper towels are a better choice to minimize introduction of contaminates to surface Any sign of corrosi...

Page 25: ...cables Reference Drawings 90010 Serial Communications 6 Way Connection Box Envelope Mounting Details 90149 Gyro Cable Block Diagram 90150 Gyro Cable Block Diagram with 2 Operator Stations 90212 Model...

Page 26: ...the Gyro b Location Gyro Front Brace c Orientation Rear panel facing Gyro sphere 3 SERIAL COMMUNICATIONS 6 WAY CONNECTION BOX MOUNTING INSTRUCTIONS a Console space required Approx 11 W x 7 H inches 2...

Page 27: ...pplied pre installed i Locate CABLE 2 for AC power input to the Compact Motor Drive Box at the larger of two cable glands FIGURE 2 COMPACT MOTOR DRIVE BOX AC POWER INPUT GLAND Cable not shown FIGURE 3...

Page 28: ...3 x 16AWG 3 x 1 5mm2 CSA cable 10 3m length Seakeeper supplied pre installed b Pumps rated at 230 VAC 5 Amps max Customer supplied i Locate CABLE 8 for AC power output to the Seawater Pump from the Co...

Page 29: ...T MOTOR DRIVE BOX CIRCUIT BREAKER 5 AMP SEAWATER PUMP POWER 208 230 VAC 5A 1 50 60 Hz CABLE 8 3x16AWG or 3x1 5mm 2 SEAKEEPER SUPPLIED 3m LENGTH SEA WATER PUMP CUSTOMER SUPPLIED FIGURE 6 CABLE 8 WIRE C...

Page 30: ...SUPPLIED CIRCUIT BREAKER TB5 TB6 TB4 SEAWATER PUMP POWER CABLE CUSTOMER SUPPLIED FIGURE 7 RECOMMENDED WIRING FOR SEAWATER PUMPS NOT 230 VAC d If CABLE 8 is not used bundle cable and secure to forward...

Page 31: ...g the electronics in the control system a 24 VDC 10 Amps 2 x 12AWG 3 x 4mm2 CSA customer supplied i Install Seakeeper provided connector P N 30104 Turck P N B4131 0 13 5 on CABLE 1 using Work Instruct...

Page 32: ...tor power connector comes from the factory installed on the cable as shown in Figure 12 i J1 Motor Power CABLE 10 from Gyro sphere ii J2 Drive Control CABLE 14 from Gyro Control Box iii J3 Motor Instr...

Page 33: ...eversible 2 Branches DTDA 1 DTDA 2 Yellow are equivalent and are reversible iv J4 Gimbal Angle CABLE 15 from Gyro Gimbal Angle Sensor installed at factory v J5 Not used cap installed at factory vi J6...

Page 34: ...o to the boat s Alarm Monitoring System or a suitable audible and visual alarm Suggested wiring is shown in Figure 14 below d The Alarm output logic at J9 is Open contacts Alarm is Off inactive or 24V...

Page 35: ...ALLATION 4 GYRO TO VESSEL GROUND CONNECTION INSTRUCTIONS a Connect the Gyro foundation to vessel ground i Install CABLE 16 4AWG or 22 0mm2 Customer supplied from the M6 brass ground stud on the Gyro r...

Page 36: ...o Cable Block Diagram 1 DETERMINE LOCATION OF OPERATOR STATION a The desired location of the Operator Station must be determined with respect to the vessel arrangement b The operator display should be...

Page 37: ...installation the overall length may be reduced by removing a section of the cable and inserting a splice box Connect all conductors and shielding according to Figure 17 below TB4 TB3 TB2 TB1 TB6 TB5 T...

Page 38: ...ON a The desired location of the 2nd Operator Station must be determined with respect to the 1st Operator Station and the vessel arrangement b Typical locations include i Flybridge ii Engine room 2 DE...

Page 39: ...and inserting a splice box Connect all conductors and shielding according to Figure 17 in Section 2 4 2 d Then CABLE 21 adapter is used at the 1st Operator Station for the connection 4 INSTALL 2ND OPE...

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Page 41: ...INSTALLATION MANUAL Product Document Rev Page MODEL 5500 GYRO 90214 2 16 of 17 Section 2 ELECTRICAL INSTALLATION SURFACE MOUNT TEMPLATE...

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Page 43: ...INSTALLATION MANUAL Product Document Rev Page MODEL 5500 GYRO 90214 2 17 of 17 Section 2 ELECTRICAL INSTALLATION FLUSH MOUNT TEMPLATE...

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Page 45: ...0 13 5 Component parts of the 24VDCpower connector 30104 are identified in the picture above Step 1 Identify the components of the 24VDCpower connector and organize the necessary tools Recommended too...

Page 46: ...are conductor nearly fills the screw terminal Ferrule part numbers McMaster Carr7950K69 Weidm ller 9019190000 6 Insert wire ferrules into connector screw clamps according to schematic diagram and tigh...

Page 47: ...le jacketapproximately as shown below then cover with clear heat shrinkable tubing Revision History Revision Description of Changes Date Approved 1 Initial release 22 June 2009 B Doutrich 2 Added appl...

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Page 49: ...50 W Example Victron Energy Orion 12 24 10 The converter can be configured as shown in Figure 1 Insure that a qualified electrician does the wiring and follows the installation and wiring instructions...

Page 50: ...n provide 230 VAC power for the gyro stabilizer by wiring it line line on the 230 VAC output rather than wiring line neutral See Figure 3 Insure that a qualified electrician does the wiring and follow...

Page 51: ...lified electrician does the wiring and follows the installation and wiring instructions provided by the generator and transformer manufacturer Figure 5 Installation for a 3 Phase 380 VAC Generator Sys...

Page 52: ...also require the addition of a marine inverter with the following capabilities Input 24 VDC Output 230 VAC 15 A 3 kW Figure 7 shows a configuration that would allow the gyro stabilizer to be switched...

Page 53: ...ON 3 0 Introduction The Model 5500 gyro is shipped with the cooling circuit filled and ready for use Only a quick confirmation of glycol level is required Reference Drawings 90149 Gyro Cable Block Dia...

Page 54: ...INSTALLATION MANUAL Product Document Rev Page MODEL 5500 GYRO 90214 2 2 of 5 Section 3 COOLING INSTALLATION FIGURE 2 MODEL 5500 GYRO COOLING COMPONENTS...

Page 55: ...e to trigger an installer supplied contactor but a separate source of power must be provided Maximum sea water pressure in heat exchanger is 20 psi 1 4 bar Sea water flow requirement through heat exch...

Page 56: ...lant may be expelled from pressure relief port below cap due to normal thermal expansion of coolant 4 Connect 24 V to controller At the Display check for any ALARMS Press the POWER ON OFF button The f...

Page 57: ...hose barb to overboard drain Use the same practices as other below waterline seawater plumbing 3 In addition to initial operation at dock new gyro installations should be checked for minimum 4 GPM 16...

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Page 59: ...s initiated Before continuing the area around the gyro must be clear of personnel and equipment 4 1 Startup Instructions 1 Energize 24 VDC supply at the customer supplied electrical disconnect 2 Suppl...

Page 60: ...pump should have started when the ON OFF button on the display was depressed Confirm pump operation and flow rate if practical Required flow is 4 GPM 15 LPM minimum and 8 GPM 30 LPM maximum 7 Verify t...

Page 61: ...er required This maximizes long term life as it allows the gyro to start the coast down cycle before cooling is shutoff Once the vessel is secured in the slip and the crew has shut down the generator...

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Page 63: ...lm 2 Serial Comms 6 Way Connection Box near Display Connect Cables to Gyro Control Box 1 Cable 1 customer supplied J10 24 VDC power input via customer supplied connection box or directly to circuit br...

Page 64: ...t Startup Checklist reference Installation Manual Section 4 and Operation Manual Section 2 Turn on 24 VDC circuit breaker Turn on 230 VAC circuit breaker Verify display works and no alarms are present...

Page 65: ...to 3 4 19 mm hose barb 2 per hose barb 4 3 Cooling 5 Mounting screws for Serial Comms 6 Way Junction Box 2 2 1 3 Dwg 90010 Electrical 6 M6 terminal lug for grounding gyro at rear brace 1 2 3 4 Electri...

Page 66: ...installation Item Description Use 1 Wire cutter Power serial comm cables 2 Wire stripper Power serial comm cables 3 1 8 hex key Gimbal sensor mount plate 4 2 5 mm hex key Gimbal angle sensor 5 Slot sc...

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