Sea-doo GTX 4-GTI Operator'S Manual Download

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PERIODIC MAINTENANCE CHART

FIRST 10 HOURS

25 HOURS OR 3 MONTHS

50 HOURS OR 6 MONTHS

100 HOURS OR 1 YEAR

200 HOURS OR 2 YEAR

A: ADJUST
C: CLEAN
I:

INSPECT

L: LUBRICATE
R: REPLACE
T: PROCEED WITH TASK

TO BE PERFORMED BY

PART/TASK

LEGEND

ELECTRICAL SYSTEM

Electrical connections and fastening (ignition
system, starting system, fuel injectors etc.)

Dealer

MPEM and ECM connectors

(10)

Dealer

Digitally Encoded Security System and safety
lanyard/post

Dealer

Monitoring beeper

Dealer

Battery and fasteners

Dealer

(10) In salt water use.

STEERING SYSTEM

Steering cable

Dealer

Steering nozzle bushings

Dealer

O.P.A.S. SYSTEM

O.P.A.S. system

Dealer

O.P.A.S. filter (if applicable)

(8)

Operator

(8) Every 25 hours when riding in

weed areas.

PROPULSION SYSTEM

Drive shaft corrosion protection

(9)

Dealer

Drive line inspection: cables connections,
impeller booth, drive shaft splines, carbon ring
and rubber booth

Dealer

Drive shaft impeller splines

Dealer

Sacrificial anode (if so equipped)

(9)

Dealer

Reverse system/cable

Dealer

VTS (Variable Trim System),
(if so equipped)

Dealer

Impeller and impeller/wear ring clearance

Dealer

Ride plate and water intake grate

Operator

Drive shaft/hull sealing system

Dealer

(2) These items have to be initially

checked after 25 hours.
Thereafter, servicing to be
made as specified in
this chart.

(6) Replace after the vehicle

completed 100 hours of use
or 2 years.

(9) Perform at storage

period or after
100 hours of use whichever
comes first.

______________________

Summary of Contents for GTX 4-GTI

Page 1: ......

Page 2: ...a waterproof bag with the vehicle at all times If you want to view and or print an extra copy of your Operator s Guide simply visit the following website www operatorsguide brp com Also note that the guide is available in several languages This Operator s Guide and the Safety Video should remain with the vehicle at the time of sale Knight s Spray Nine is a trademark of Korkay System Ltd GTX is a t...

Page 3: ... manufactured Because of its ongoing commitment to product quality and innovation BRP reserves the right at any time to dis continue or change specifications de signs features models or equipment without incurring obligation The illustrations in this document show the typical construction of the different assemblies and may not rep resent the full detail or exact shape of the parts However they re...

Page 4: ... Trim System VTS Button if so equipped 38 6 Shift Lever 39 7 Information Center Gauge 40 8 Glove Box 42 9 GPS Receiver Global Positioning System if so equipped 42 10 Fuel Tank Cap 43 11 Front Storage Compartment Cover 44 12 Front Storage Compartment Cover Latch 45 13 Tool Kit 45 14 Air Intake Opening 46 15 Seat Strap 46 16 Seat Extension Latch if so equipped 46 17 Seat Latch 46 18 Seat Cover if so...

Page 5: ...et Pump Water Intake 66 Bilge 66 Battery 66 Fuel Tank 66 Engine Compartment 66 Engine Oil Level 66 Engine Coolant Level 66 Steering System 67 Throttle System 67 Shifter System 67 VTS Variable Trim System if so equipped 67 Storage Compartment Covers and Seat 67 Wakeboard Rack if so equipped 67 Safety Lanyard and Engine Start Stop Button 68 Water Flow in Exhaust Manifold only when temperature is bel...

Page 6: ...N Engine Emissions Information 88 General 89 MAINTENANCE CHART 90 Periodic Inspection 90 MAINTENANCE 94 Lubrication 94 Throttle Cable Inspection 95 Engine Oil Change and Oil Filter Replacement 96 Valve Adjustment 96 Coolant Replacement 96 Fuel Injection System 96 Steering Alignment 96 VTS Adjustment if so equipped 96 Bilge Drain Plugs 97 Fuses 97 Fuse Identification 99 O P A S System if so equippe...

Page 7: ... SPECIFICATIONS 116 ABBREVIATIONS USED IN THIS MANUAL 122 WARRANTY BRP INTERNATIONAL LIMITED WARRANTY 2006 SEA DOO PERSONAL WATERCRAFT 125 DECLARATION CE OF CONFORMITY 128 PRIVACY INFORMATION 129 ______________________ 5 ...

Page 8: ...6 _______________________ ...

Page 9: ...SAFETY INFORMATION ____________ SAFETY INFORMATION ____________ 7 ...

Page 10: ...pplication of the information will promote the correct use of the watercraft Failure to follow this safety section may result in severe injury or death This safety section is for initial ref erence and its content is therefore limited section It should be read in conjunction with the rest of this Oper ator s Guide the SAFETY VIDEO and the on product warning caution labels It is also strongly recom...

Page 11: ...ngers know how to swim and how to reboard the wa tercraft from the water Boarding in deep water can be strenu ous Practice in chest deep water be fore operating or embarking your wa tercraft in deep water A PWC will not self right if capsized The operator and passengers must know the proper righting procedure as explained in the Operator s Guide Make sure engine is off before rolling over the wate...

Page 12: ...A wet suit bottom or thick tightly woven snug fitting clothing that provides equivalent protection Thin bike shorts for example would not be appropriate Severe internal injuries can occur if water is forced into body cavities as a result of falling into water or being near jet thrust nozzle Normal swimwear does not adequately protect against forceful water entry into the lower body opening s of ma...

Page 13: ...Eye protection F00A12L Vest type personal flotation device Gloves Wet suit or wet suit bottom Foot protection ____________ SAFETY INFORMATION ____________ 11 ...

Page 14: ... such as personal experience Will there be a lot of traffic on the water What is your riding style The Bottom Line Since each option minimizes some risks but increases others before each ride you must decide whether to wear a helmet or not based on your particular situation If you decide to wear a helmet you must then decide what type is the most appropriate for the circum stances Look for helmets...

Page 15: ...ns Know the waters in which the water craft is to be operated Current tides rapids hidden obstacles wakes and waves etc can affect safe operation It is not advisable to operate the water craft in rough or inclement weather For safety reasons and proper care always perform Daily Pre operation Checks as specified in your Opera tor s Guide before operating your wa tercraft Keep the engine shut off co...

Page 16: ...eep in mind that as the throt tle lever is released to idle position less directional control is available and as the engine is off directional control is lost You need throttle to steer Ride within your limits and level of riding ability Avoid aggressive ma neuvers to reduce the risk of loss of control ejection and collision Under stand and respect the performance or your watercraft Always ride r...

Page 17: ...It should be remembered that sun wind alcohol drugs fatigue and ill ness may impair your judgement and reaction time On a PWC never place your feet and legs in the water to aid turning Manoeuvrability of the Watercraft Towing Do not overload the watercraft or take on more passengers than designated for the particular watercraft Over loading can affect maneuverability stability and performance Avoi...

Page 18: ... maneuvers including spin out never jump waves use com mon sense and limit speed Other wise wakeboard could detach or oc cupants could fall off and get injured against the wakeboard or rack Don t forget Ride smart from the start and we all win 16 ___________ SAFETY INFORMATION ___________ ...

Page 19: ...ight of way to other craft and keep clear F00A16A Navigation System Navigational aids such as signs or buoys can assist you identify safe waters Buoys will indicate whether you should keep to the right star board or to the left port of the buoy or to which channel you can continue They may also indicate whether you are entering a restricted or controlled area such as a no wake or speed zone They m...

Page 20: ...ALS For your information here are the most commonly used waterskiing signals Slower F00A17L Fallen skier Watch out Stop Faster OK Speed OK Back to dock Turn right Turn left 18 ___________ SAFETY INFORMATION ___________ ...

Page 21: ...f missing or damaged they can be replaced free of charge See an authorized Sea Doo dealer Please read the following labels carefully before operating this watercraft 8 6 2 4 7 3 14 10 11 18 1 5 12 smo2006 002 011_a TYPICAL GTI MODELS ____________ SAFETY INFORMATION ___________ 19 ...

Page 22: ...7 9 10 18 F18L03J 2 4 6 15 1 3 5 13 14 8 11 12 17 16 TYPICAL OTHER MODELS 20 ___________ SAFETY INFORMATION ___________ ...

Page 23: ...Label 1 F12L0FL TYPICAL SOME MODELS ____________ SAFETY INFORMATION ___________ 21 ...

Page 24: ...Label 1 cont d F16L0PL TYPICAL SOME MODELS 22 ___________ SAFETY INFORMATION ___________ ...

Page 25: ...Label 1 cont d F18A06L TYPICAL SOME MODELS ____________ SAFETY INFORMATION ___________ 23 ...

Page 26: ...Label 1 cont d smo2006 002 013 SOME MODELS Label 2 smo2006 002 014_a 24 ___________ SAFETY INFORMATION ___________ ...

Page 27: ...certified technician Do not operate the watercraft without cap properly installed ESSENCE SOUS PRESSION Ne pas dévisser le capuchon protecteur Réservéseulementàl usaged untechniciencertifié par Bombardier Ne pas opérer la motomarine sans le capuchon bien installé F00A2QY Label 8 F00L2YY TYPICAL SOME MODELS Label 9 F18L0NY Label 10 F18L10Y TYPICAL ____________ SAFETY INFORMATION ___________ 25 ...

Page 28: ...Label 11 A01A2EY Label 12 F18L0YY TYPICAL Label 13 2 1 9 9 0 2 218 F00A2SL SOME MODELS Label 14 smo2006 002 015 smo2006 002 016 26 ___________ SAFETY INFORMATION ___________ ...

Page 29: ...Label 15 F18L31Y SOME MODELS Label 16 F00A2TY Label 17 F18L3KY SOME MODELS Label 18 F00A1AY ____________ SAFETY INFORMATION ___________ 27 ...

Page 30: ...28 ___________ SAFETY INFORMATION ___________ ...

Page 31: ...VEHICLE INFORMATION _____________________ 29 ...

Page 32: ...llustration for location The registration number should appear on each side of the watercraft On applicable models install registration number to the left of the star label F18L01L 1 TYPICAL 1 Registration number location NOTE The registration number must be above the water line Ensure also that the numbers are of the correct size and color Check with local applicable regu lations 30 _____________...

Page 33: ...ted on footboard at the rear of watercraft F18L07Y 1 TYPICAL 1 Hull Identification Number H I N It is composed of 12 digits YDV 12345 L 4 95 Model year Year of production Month of production Serial number a letter may also be used as a digit Manufacturer Engine NOTE Refer to SPECIFICATIONS sec tion to find what engine is used on each model The Engine Identification Number E I N is located on the f...

Page 34: ...ENTS EQUIPMENTS NOTE Some components do not apply or are optional on some models GTI Models 1 7 3 8 6 4 31 26 28 34 27 29 30 24 25 21 19 17 35 36 37 14 21 11 12 10 22 2 15 23 smo2006 002 017_a 32 ______________________ ...

Page 35: ...GTX RXT Models 35 36 39 27 28 29 30 20 37 23 32 33 14 21 11 10 12 15 17 13 16 26 19 24 25 34 9 31 6 1 4 7 22 3 2 21 38 8 smo2006 002 018_a TYPICAL _____________________ 33 ...

Page 36: ...RXP Models F19L04M 8 3 2 7 4 5 1 31 14 22 21 13 32 33 11 21 27 28 29 30 19 15 35 36 37 10 12 23 18 34 24 25 17 6 34 ______________________ ...

Page 37: ...e Opening 15 Seat Strap 16 Seat Extension Latch 17 Seat Latch 18 Seat Cover 19 Rear Grab Handle 20 Rear Storage Basket 21 Front and Rear bow stern Eye lets 22 Mooring Cleats 23 Footboard 24 Boarding Pads 25 Boarding Platform 26 Boarding Step 27 Flushing Connector 28 Bilge Drain Plugs 29 Jet Pump Nozzle 30 Reverse Gate 31 Jet Pump Water Intake 32 Fuses 33 Battery 34 Side Vanes 35 Engine Oil Dipstic...

Page 38: ...fety lanyard cap on the post 2 Safety lanyard secured on operator s PFD WARNING Should the engine be stopped watercraft directional control is re duced Always disconnect safety lanyard when watercraft is not in operation in order to prevent acci dental engine starting or to avoid unauthorized use by children or others or theft If engine is not started within 5 sec onds after installing the safety ...

Page 39: ...s experienced operators to learn how to operate the watercraft while gaining the necessary confidence and control Models Equipped with SEA DOO Learning Key With the SEA DOO Learning KeyTM the watercraft speed is limited to ap proximately 55 km h 35 MPH F00L2SY Models Equipped with SEA DOO Rental Key With the SEA DOO Rental Key the watercraft speed is limited to approxi mately 70 km h 45 MPH smo200...

Page 40: ... disconnect safety lanyard from the post It is suggested to release throttle lever first WARNING Directional control is reduced when the throttle is released or when engine is off smo2006 002 001_a 1 Engine start stop button 5 Variable Trim System VTS Button if so equipped Located just below the engine start stop button this button is used to change pump jet nozzle position and to adjust ride to s...

Page 41: ...h behind is clear of objects and persons in cluding children playing in shallow water CAUTION Never rev the engine at high RPM in reverse From the forward position pull the lever to reverse Push back to go to forward Always set in forward when finished To find the neutral set in re verse then push back until the water craft stops moving backwards 1 F18J01Y TYPICAL 1 Forward position F18J02Y 1 TYPI...

Page 42: ...ometers per hour km h 2 Tachometer Tachometer indicates the revolutions per minute RPM of the engine Mul tiply by 1000 to obtain the actual revo lutions 3 Fuel Level Bar gauge continuously indicates the amount of fuel in the fuel tank while riding A low fuel condition is also in dicated on the information display as only one bar is displayed See MES SAGE DISPLAY below 4 Information Display Compass...

Page 43: ...engine CHK ENG NOTE If a fault occurs this sys tem generates numbered fault codes P XXXX that are displayed through the information center In case of a failure you may call your authorized Sea Doo dealer and he would be able to assist you to obtain the code de scriptions to help troubleshooting sensor failure vehicle electronic equipment SENSOR invalid safety lanyard KEY safety lanyard learning ke...

Page 44: ...ater surface in degrees Celsius C or Fahrenheit F 8 VTS Position Indicator if so equipped The VTS position indicator shows the riding attitude of the watercraft smo2006 002 007_a 1 Position indicator 2 Bow up 3 Bow down 8 Glove Box A small convenient storage compart ment for personal articles GTI Models For easier access inside glove box open and pull on cover smo2006 002 003_a OPEN COVER 1 Glove ...

Page 45: ...e GPS receiver is for reference only NEVER rely solely on this in formation for your safety CAUTION To prevent weather damage or theft to your GPS re ceiver always remove it from its receptacle when leaving the water craft Push release button to remove GPS receiver F19L05Y To reinstall position GPS receiver in its receptacle and push until it latches F19L06Y 10 Fuel Tank Cap Open the front storage...

Page 46: ...location for towrope first aid kit etc WARNING Never leave any heavy or break able objects loose in the storage area basket Never operate the watercraft with any storage com partment cover open GTI Models CAUTION Never operate the water craft without storage compartment properly installed water might en ter and fill the bilge Spare Spark Plug Holder The storage basket cover features a spare spark ...

Page 47: ...r useful acces sories RXP Models Lift the basket to get access to the holder for an approved fire extinguish er sold separately It also contains the Operator s Guide and the tool kit F19L0BY 12 Front Storage Compartment Cover Latch Pull the latch lever upward in order to open the front storage compartment cover Always relatch NOTE Verify periodically the lock pin tightness of storage cover Tighten...

Page 48: ...er NOTE On RXP Models the seat strap is available when the seat cover is re moved 16 Seat Extension Latch if so equipped Removing the seat extension allows access to the rear storage basket It also gives access to the seat latch F18L0FZ 1 2 TYPICAL 1 Seat extension latch 2 Rear grab handle 17 Seat Latch Removing the seat allows access to the engine compartment The seat latch is located at the rear...

Page 49: ...r on its side panels It is removable to expose the seat for a passenger To remove cover Unlatch and pull seat out Unlock the quarter turn screws F19L07Y Pull cover tabs each side of seat then remove cover Install seat and properly relatch To reinstall cover Unlatch and pull seat out Position rear of cover in place without inserting front tabs yet Carefully pull tabs outward each side of seat and i...

Page 50: ...e ad justment or break them a holder is provided Unscrew cap counterclockwise to ex pose the holder and insert spark plug in their holes Reinstall cap F18L0HY 3 2 1 1 Storage basket 2 Spare spark plug holder cap 3 Spark plug holder NOTE Adjust spare spark plug gap ac cording to SPECIFICATIONS before in stallation NOTE Spare spark plugs are not sup plied with the watercraft 21 Front and Rear bow st...

Page 51: ...ng while refueling for exam ple F18L0SY 1 TYPICAL 1 Mooring cleats CAUTION Never use mooring cleats to pull or lift the watercraft 23 Footboard User s feet should rest on the foot board when riding 24 Boarding Pads Provide a cushioned surface for the knees when boarding from rear of wa tercraft 25 Boarding Platform Provides a large surface for easier boarding from rear of watercraft 26 Boarding St...

Page 52: ...tercraft is out of the water the heat exchanger in the ride plate may become very hot Avoid any contact with ride plate as burns may occur F18L0TY ALL MODELS EXCEPT RXP F19J01Y 1 RXP MODELS 1 Flushing connector On some models an additional flush ing connector is located in engine compartment to allow flushing while watercraft is on a lift or if you prefer to flush from this location either flush i...

Page 53: ...e is operating Inspect each pick up screen for obstructions clean as necessary CAUTION Remove watercraft from water prior to unscrewing drain plugs F18L14Y 1 1 2 3 TYPICAL 1 Drain plugs 2 Tighten 3 Unscrew Tilt the watercraft slightly to the rear so that the water can completely flow out of the bilge It is suggested to drain bilge on a ramp CAUTION Make sure drain plugs are properly secured prior ...

Page 54: ...s the heat ex changer for the ENGINE cooling sys tem WARNING Keep away from intake grate while engine is on Items such as long hair loose clothing or personal flotation device straps can become entangled in moving parts result ing in severe injury or drowning F18J04Y 2 1 TYPICAL 1 Water intake 2 Ride plate WARNING When operating the engine while the watercraft is out of the water the heat exchange...

Page 55: ...cept RXP Battery is located under seat in bilge Refer to SPECIAL PROCEDURES 1 F18H0AY TYPICAL 1 Battery RXP Models Fuses are located under basket in front storage compartment Refer to SPE CIAL PROCEDURES F19H02Y 1 1 Battery 34 Side Vanes Side vanes are part of the Off Power Assisted Steering O P A S TM sys tem The side vanes assist the steering sys tem _____________________ 53 ...

Page 56: ... handlebar while someone is near by rear of watercraft Keep away from steering moving parts noz zle side vanes linkage etc 35 Engine Oil Dipstick Located in engine compartment on the engine It indicates the engine oil level WARNING Certain components in the engine compartment may be very hot Direct contact may result in skin burn 1 F18D04Y TYPICAL ALL MODELS EXCEPT RXP 1 Oil dipstick F19D01Y 1 RXP...

Page 57: ...ain components in the engine compartment may be very hot Direct contact may result in skin burn Remove seat extension and storage basket to expose expansion tank 1 F18E0MY 2 TYPICAL ALL MODELS EXCEPT RXP 1 Expansion tank 2 Cap F19E01Y 2 1 RXP MODELS 1 Expansion tank 2 Cap Refer to LIQUIDS for more details 38 Ski Wakeboard Post if so equipped Pull up the post to hook up a ski or wakeboard rope Push...

Page 58: ...form a sharp turn when towing a skier wakeboarder or any toy Always have one person other than the operator as an observer NOTE The handles are supplied for the observer to have a grip when watching CAUTION Never use the ski wake board post to tow other crafts 39 Wakeboard Rack if so equipped Convenient removable rack s to carry wakeboard s To install Position rack on bumper trim with its centerli...

Page 59: ...eating a risk of injury to people nearby To avoid Ensure straps are in good condi tion Secure rack properly on water craft Periodically check that straps are tight When installing a wakeboard on the rack position wakeboard fin s out ward then secure bungee cords to tightly hold wakeboard WARNING To avoid possible injuries and cuts from wakeboard s fin s always place FIN S OUTWARDS 1 F18L3GY 1 Fin ...

Page 60: ...ard Do not use to hold more than one wakeboard or to transport ski or any other ob ject Do not use rack s as mooring points or to reboard WARNING With wakeboard and or rack in stalled operate with extra caution NEVER perform agressive ma neuvers including spin out NEVER jump waves Use common sense and limit speed Otherwise wakeboard could de tach or occupants could fall off and get injured against...

Page 61: ... in the vicinity Fu el tank may be pressurized turn cap slowly when opening Never use an open flame to check fuel level When fueling keep water craft level Do not overfill or top off the fuel tank and leave water craft in the sun As temperature increases fuel expands and might overflow Always wipe off any fuel spillage from the watercraft Peri odically verify fuel system Recommended Fuel Naturally...

Page 62: ...0 4 stroke oil P N 219 700 346 or an equivalent ap proved by BRP The same oil lubricates both the engine and the supercharger clutch The XP S 10W 40 4 stroke oil P N 219 700 346 has been thorough ly tested to be free of any additives that could impair the functionality of the supercharger clutch NOTE Use of any oil that is not recom mended may void BRP s limited war ranty CAUTION NEVER use synthet...

Page 63: ...sition when bumper rail is level Install a garden hose to the flushing connector Refer to FLUSHING in POST OPERATION CARE and follow the procedure CAUTION Failure to flush exhaust cooling system when engine is out of water may severely damage en gine and or exhaust system Warm up engine then let idle for 30 seconds before stopping Stop engine Wait at least 30 seconds then pull dipstick out and wip...

Page 64: ...lly for internal combustion aluminum engines NOTE When available it is recom mended to use biodegradable an tifreeze compatible with internal com bustion aluminum engines This will contribute to protect the environment Cooling system must be filled with wa ter and antifreeze solution 50 dem ineralized water 50 antifreeze BRP sells premixed coolant with freez ing protection up to 37 C 35 F P N 293 ...

Page 65: ...l to avoid spillage Do not overfill NOTE Use a blend of 50 antifreeze with 50 demineralized water Pre mixed antifreeze water is available P N 293 600 038 at your authorized Sea Doo dealer NOTE Using a blend of 40 an tifreeze with 60 demineralized wa ter will improve the cooling efficiency when watercraft is used in particularly hot weather and or hot water condi tion Properly reinstall and tighten...

Page 66: ...good break in CAUTION Continued wide open throttle runs and prolonged cruis ing without speed variations should be avoided this can cause engine damage during the break in period NOTE Never add oil in fuel tank during break in period 10 Hour Inspection NOTE The 10 hour inspection is at the expense of the watercraft owner It is highly recommended that after the first 10 hours of operation the water...

Page 67: ...EM OPERATION Hull Inspect Jet pump water intake Inspect clean Bilge Drain Ensure plugs are secured Battery Inspect tightness of cables and retaining fasteners Fuel tank Refill Engine compartment Check fuel line connections for tightness Verify for any fuel leak odor as well as oil and coolant leaks Engine oil level Check refill Engine coolant level Check refill Steering system and side vanes O P A...

Page 68: ... bilge tilt the watercraft to the rear and un screw drain plugs to completely emp ty the bilge Secure bilge drain plugs WARNING Make sure drain plugs are properly secured prior to launching the wa tercraft in water Battery WARNING Verify tightness of battery cables to their posts and condition of battery retaining fasteners Do not charge or boost battery while installed Fuel Tank With the watercra...

Page 69: ...initial position immediately after it is released WARNING Check throttle lever operation be fore starting the engine Shifter System Check reverse gate operation for free movement With shift lever in forward position the gate should be in up ward position and offering a resis tance to go downward With the shift lever in neutral position gate should be in middle position With shift lever in reverse ...

Page 70: ...ump Perform the flushing operation as explained in POST OPERATION CARE Ensure water flows out of jet pump Otherwise water is frozen in sup ply hose and restricts water flow Do not operate the watercraft in this condition NOTE Pay attention that some water will also flow out of exhaust outlet Make sure water is effectively flowing out of jet pump CAUTION Operating watercraft with frozen water in su...

Page 71: ...wet suit bottom WARNING Keep away from intake grate while engine is on Items such as long hair loose clothing or personal flotation device straps can become entangled in moving parts result ing in severe injury or drowning The shift lever should be in the for ward position in order for the water craft to advance Neutral and Reverse WARNING Never use jet pump components as a supporting point to boa...

Page 72: ...in reverse position 1 F18J07Y TYPICAL 1 Reverse gate in downward position NOTE To obtain maximum efficiency and control from the reverse increase engine speed to slightly above idle Too much RPM will create water tur bulence and reduce reverse efficiency In reverse position turn the handlebar in the same direction that you want to move the rear of the watercraft For example to steer the rear of th...

Page 73: ...g the watercraft the operator should become familiar with the use of the variable trim system VTS at varying speeds and water con ditions A mid range trim is generally used when cruising Experience alone will dictate the best trim for the condi tions During the watercraft break in period when lower speeds are recom mended it is an excellent opportunity to gain familiarity of trim adjustment and it...

Page 74: ...ump nozzle which controls the wa tercraft direction Turning the handle bar to the right will turn the watercraft to the right and inversely The throt tle should be applied to turn the wa tercraft WARNING Throttle should be applied and handlebar turned to change the di rection of the watercraft Steering efficiency will differ depending on the number of passengers load water conditions and environme...

Page 75: ... steering in deceleration to redirect watercraft path when steer ing is turned after throttle has been released or engine stopped The side vanes on the rear sides of the hull turn as the steering is turned to assist the watercraft turning At first carefully experiment turning with this system 1 F18K03Y 1 TYPICAL 1 Side vanes turn following steering movement Models with Sliding Side Vanes O P A S S...

Page 76: ...a dock slowly place one foot on the watercraft foot board nearest the dock and at the same time transfer the body weight to the other side in order to balance the watercraft while holding the han dlebar Then bring the other foot over the seat and put it on the other foot board Push the watercraft away from the dock F18A01Y In shallow water board the watercraft either from the side or the rear Ensu...

Page 77: ... watercraft the same way as explained previously In choppy water the passenger while in the water may hold the water craft to help the operator in climbing aboard F01L4MY The passenger then climbs on the wa tercraft while the operator maintains balance by sitting as close as possible to the console F01L4NY F01L4OY Starting Preparation Before unloading the watercraft from the trailer it can be star...

Page 78: ...t accelerate abruptly To start engine depress and hold the engine start stop button Follow pro cedure below for engine starting If engine fails to start after 10 seconds wait a few seconds then repeat proce dure CAUTION Do not hold start stop button more than 30 seconds to avoid starter overheating A rest period should be observed be tween the cranking cycles to let starter cool down Pay attention...

Page 79: ... distance under different conditions Release the throttle at a sufficient distance before the expected landing area Reduce speed to idle Shift to neutral reverse or forward as required WARNING Directional control is reduced when the throttle is released and or when engine is off Beaching CAUTION It is not recommended to run the watercraft to the beach Come slowly to the beach and shut off the engi...

Page 80: ...uggested to release throttle lever first To shut off the engine press the en gine start stop button Remove safe ty lanyard from watercraft WARNING Should the engine be shut off watercraft directional control is reduced Never leave the safety lanyard on its post when water craft is not in operation in order to prevent accidental engine starting or to avoid unauthorized use by children or others or ...

Page 81: ...d anticorrosion treatment when watercraft is used in salt water will result in damage to the watercraft and its components Never leave the watercraft stored in direct sun light Exhaust Cooling System Flushing General Flushing the exhaust cooling system with fresh water is essential to neu tralize corroding effects of salt or other chemical products present in water It will help to remove sand salt...

Page 82: ...t the jet pump support see above or the one in the engine com partment see below Remove seat to gain access 1 F18E1TY 2 1 Flushing connector 2 Dust cap Remove dust cap from flushing con nector and attach coupler hose sup plied in rear storage compartment Make sure coupler hose is properly locked to flushing connector Install a hose pincher supplied inside tool kit in rear storage compartment on wa...

Page 83: ...uthorized Sea Doo dealer for servic ing CAUTION Never run engine longer than 5 minutes Drive line seal has no cooling when watercraft is out of water Close the water tap then stop the en gine CAUTION Always close the water tap before stopping the engine Models without a Flushing Connector in Engine Compartment CAUTION Remove quick connect adapter after flushing operation if used Models with a Flus...

Page 84: ...default pa rameters to ensure the adequate oper ation of the watercraft if an electronic component is not operating properly Depending on the severity of the mal function the watercraft speed may be reduced and not allowed to reach its top speed as usual In this mode it may be necessary to depress the throttle quite slowly to al low engine RPM to increase and oper ate the watercraft to go back hom...

Page 85: ...and make sure watercraft op erates properly If system is still blocked move the wa tercraft out of the water and remove blockage manually If the aforementioned method does not work the following can be per formed With engine running and before applying throttle put shift lever in reverse position and vary throttle quickly several times Repeat procedure if necessary On Beach Water Cleaning WARNING ...

Page 86: ...soon as possible Drain bilge If it was submerged in salt water spray bilge and all components with fresh water using a garden hose to stop the salt corroding effect CAUTION Never try to crank or start the engine Water trapped in intake manifold would flow to wards the engine and may cause severe damage to the engine Bring the watercraft to be serviced by an authorized Sea Doo dealer as soon as pos...

Page 87: ...hes the spark plug hole After installation ensure the seal seats properly with the engine top surface To reinstall engine cover push it down ward until it snaps Start engine as explained above If en gine continues to flood see an autho rized Sea Doo dealer CAUTION Never run engine with out supplying water to the exhaust cooling system when watercraft is out of water Towing the Watercraft in Water ...

Page 88: ...ich hose to pinch CAUTION When finished towing the watercraft hose pincher must be removed before operating it Failure to do so will result in dam age to the engine After removal of hose pincher proper ly reinstall and lock vent tube When pushing tube in place you should hear a click that validates it is locked Low Charge Battery Condition See an authorized Sea Doo dealer to have it charged or rep...

Page 89: ...MAINTENANCE INFORMATION _____________________ 87 ...

Page 90: ... example Owner Responsibility The owner operator is required to have engine maintenance performed to maintain emission levels within pre scribed certification standards The owner operator is not to and should not allow anyone to modify the engine in any manner that would alter the horsepower or allow emissions levels to exceed their predetermined factory specifications EPA Emission Regulations All...

Page 91: ...ing spark plugs The bilge should be kept clean of oil water or other foreign materials Do not attempt to lift the watercraft without special equipment and train ing The engine and the corresponding components identified in this guide should not be utilized on product s other than for which they were de signed Maintenance procedures and specified tightening torque should be strictly adhered to Neve...

Page 92: ...a Doo dealer The schedule should be adjusted according to operating conditions and use IMPORTANT Schedule for watercraft rental operations or higher number of hour use will require greater frequency of inspection and maintenance The maintenance is very important if you are not familiar with safe service prac tices and adjustment procedures see your authorized Sea Doo dealer NOTE Some items are inc...

Page 93: ...0 hours for NA and supercharged engines Perform every 200 hours for supercharged intercooled engines COOLING SYSTEM Flushing exhaust system T 3 T 7 Operator Hose and fasteners I Dealer Coolant I R Dealer 3 Daily flushing in salt water or foul water use 7 Perform at storage period or after 100 hours of use whichever comes first FUEL SYSTEM Throttle cable I I 7 Dealer Fuel injection system sensors I...

Page 94: ...O P A S filter if applicable I 8 Operator 8 Every 25 hours when riding in weed areas PROPULSION SYSTEM Drive shaft corrosion protection L 9 Dealer Drive line inspection cables connections impeller booth drive shaft splines carbon ring and rubber booth I I Dealer Drive shaft impeller splines L Dealer Sacrificial anode if so equipped I 9 Dealer Reverse system cable I I Dealer VTS Variable Trim Syste...

Page 95: ...OR 1 YEAR 200 HOURS OR 2 YEAR A ADJUST C CLEAN I INSPECT L LUBRICATE R REPLACE T PROCEED WITH TASK TO BE PERFORMED BY PART TASK LEGEND HULL AND BODY Drain plugs inside bilge check for obstructions I I Operator Hull I I Operator Ski wakeboard post and fasteners I Operator _____________________ 93 ...

Page 96: ...rating the engine while the watercraft is out of the water the heat exchanger in the ride plate may become very hot Avoid any contact with ride plate as burns may occur Lubrication Anticorrosion Protection Throttle Cable Lubricate the throttle cable with XP S LUBE or equivalent Throttle Body Lubricate throttle body with XP S LUBE or an equivalent Models Equipped with Lubrication Fitting Use fittin...

Page 97: ...f so equipped Lubricate ski wakeboard post through all its length Pull out then push in sev eral times to distribute the lubricant Reverse Gate Lubricate pivoting points and mecha nism Throttle Cable Inspection Throttle Cable Depress and release the throttle lever It should operate smoothly and return to its initial position without any hesi tation There must be a small amount of free play when th...

Page 98: ...ing Alignment When the handlebar is directed in straight ahead position the jet pump nozzle should be in the same direc tion allowing the watercraft to run in a straight line The rear edge of side vanes should be pointing out side by approximately 20 when the handle bar is pointing straight ahead F18L0ZZ 1 1 1 Approximately 20 when handlebar is pointing straight ahead Refer to an authorized Sea Do...

Page 99: ...h pick up screen for obstructions clean as necessary Fuses If an electrical problem occurs check the fuses If a fuse is burnt replace by one of the same rating A15E0KZ 1 2 3 1 Fuse 2 Check if melted 3 Ampere rating Follow procedures below WARNING Do not use a higher rated fuse as this can cause severe damage If a fuse has burnt out source of malfunction should be determined and corrected before re...

Page 100: ...1 F18H0JY TYPICAL 1 Fuses RXP Models Open front storage compartment and remove basket to locate MPEM F19H01Z 1 1 Fuses 98 ______________________ ...

Page 101: ... coil and injection 10A 7 5A VTS if so equipped Cylinder 1 ignition coil and injection 10A 5A EMS start stop switch Squeeze locking tabs together hold and pull fuse cover from the MPEM F18H0CY 1 2 1 1 2 TYPICAL 1 MPEM 2 Fuse cover Use the tabs of the fuse cover to re move and reinstall fuses Slide cover tabs along fuse top F06H1TY 1 2 1 Fuse cover 2 Fuse tabs One cover contains spare fuses To gain...

Page 102: ...t install more than 4 fuses in cover to allow proper in stallation of cover Main Fuses They are located beside the MPEM See below for details Main Fuse Beside MPEM 1 F18H1CY 2 TYPICAL 1 MPEM 2 Main fuse To remove fuse cover lift tab then pull holder out Pull fuse out using cover on MPEM as shown above F18H1DY 1 2 TYPICAL Reassemble removed parts 100 _____________________ ...

Page 103: ...ine Have the watercraft serviced by an authorized Sea Doo dealer Inspect muffler battery fuel tank and oil reservoir fastening devices Visual ly check electrical connections for cor rosion and tightness Inspect hull and jet pump water intake grate for damage Replace or have damaged parts repaired WARNING Periodically verify the seat lock pin and tighten if needed Make sure seat securely latches Cl...

Page 104: ...es brake system tow vehicle weight mirrors Take the following precautions when towing the watercraft Tie the watercraft to both front and rear bow stern eyelets so that it is firmly retained on the trailer Use ad ditional tie downs if necessary CAUTION Do not route ropes or tie downs over the seat or grab han dle as they could produce perma nent damage Wrap ropes or tie downs with rags or similar ...

Page 105: ...eplace dam aged labels decals Fuel System Sea Doo fuel stabilizer or equivalent can be added in fuel tank to prevent fuel deterioration and fuel system gumming Follow stabilizer manufac turer s instructions for proper use CAUTION Fuel stabilizer should be added prior to engine lubrication to ensure fuel system components protection against varnish deposits WARNING Always stop the engine before re ...

Page 106: ...ubricant on spark plug threads then reinstall them NOTE Prior to inserting the igni tion coil to its location apply some Molykote 111 grease P N 413 707 000 around the seal area that touches the spark plug hole After installation ensure the seal seats properly with the engine top surface Reinstall ignition coils Reconnect ig nition coil connectors To reinstall engine cover push it down ward until ...

Page 107: ... is to be stored out side cover it with an opaque tarpaulin to prevent sun rays and grime from af fecting the plastic components water craft finish as well as preventing dust accumulation CAUTION The watercraft should never be left in water for storage Never leave the watercraft stored in direct sunlight Never store wa tercraft in a plastic bag Preseason Preparation Use the following chart Since t...

Page 108: ...Dealer Filler neck fuel tank and fuel cap condition 2 Dealer Fuel tank straps Operator FUEL SYSTEM Refill fuel tank Operator Battery condition charging and reinstallation Set the preferences in information center Dealer Battery starter connections and routing 2 Dealer Monitoring beeper Dealer ELECTRICAL SYSTEM Digitally encoded security system Dealer STEERING SYSTEM Steering system adjustment insp...

Page 109: ... lanyard signal operation Engine can be started Bad DESS system connection Reinstall safety lanyard cap correctly over post Wrong safety lanyard Use a safety lanyard that has been programmed for the watercraft Defective safety lanyard Use another programmed safety lanyard Dried salt water in safety lanyard cap Clean safety lanyard cap to remove salt water Defective DESS post 1 long beep while inst...

Page 110: ...on CAPS sensor malfunction Knock sensor malfunction TPS sensor malfunction Ignition coil malfunction Injectors malfunction Wrong ECU installed MAPS sensor malfunction TOPS valve solenoid or circuit malfunction Starter solenoid circuit malfunction Communication link fault detected by MPEM ECM communication link message missing detected by MPEM Information center communication link message missing d...

Page 111: ...to an authorized Sea Doo dealer INFORMATION CENTER MESSAGES OBSERVATION POSSIBLE CAUSE REMEDY The information center display abbreviated messages that I don t understand Some messages are useful navigational information and others may be system fault information Refer to INFORMATION CENTER GAUGE in CONTROLS COMPONENTS AND INSTRUMENTS FUNCTIONS No numbers are displayed in the usual display and only...

Page 112: ...er Battery connections corroded or loose Bad ground Refer to an authorized Sea Doo dealer Water flooded engine Refer to WATER FLOODED ENGINE in SPECIAL PROCEDURES Faulty sensor MPEM or ECM Refer to an authorized Sea Doo dealer Seized engine Refer to an authorized Sea Doo dealer Engine does not turn over Seized jet pump Try to clean Otherwise refer to an authorized Sea Doo dealer Loose battery cabl...

Page 113: ...uel pump connector Refer to an authorized Sea Doo dealer Engine turns normally Blown fuse Check wiring then replace fuse s Engine Misfires Misinjects Runs Irregularly OTHER OBSERVATION POSSIBLE CAUSE REMEDY Fouled defective worn spark plugs Replace Weak spark Faulty ignition coil s or ECM Refer to an authorized Sea Doo dealer Fuel Level too low stale or water contaminated Siphon and or refill Clog...

Page 114: ...CAUSE REMEDY Engine coolant level too low Refer to LIQUIDS Clogged jet pump water intake Clean Clogged exhaust cooling system Flush exhaust cooling system Quick connect adapter left in flushing connector Remove adapter from flushing connector and retry watercraft If problem persists refer to an authorized Sea Doo dealer Engine Pinging or Knocking OTHER OBSERVATION POSSIBLE CAUSE REMEDY Knock senso...

Page 115: ...ure Refer to an authorized Sea Doo dealer Water in fuel Siphon and replace Watercraft Can Not Reach Top Speed OTHER OBSERVATION POSSIBLE CAUSE REMEDY VTS is adjusted to suit other riding conditions if so equipped Readjust to try another setting Jet pump water intake clogged Clean Damaged impeller or worn out wear ring Replace Refer to an authorized Sea Doo dealer The SEA DOO Learning KeyTM safety ...

Page 116: ...o dealer Models with sliding vanes O P A S TM side vanes do not go up while watercraft is at speed Clogged filter square rings damaged leakage in hoses or mechanical malfunction Refer to an authorized Sea Doo dealer Models with sliding vanes O P A S side vanes do not go down while engine is at idle Broken spring inside side vane cylinder Refer to an authorized Sea Doo dealer Engine RPM Gradually D...

Page 117: ...s at speed Clogged filter square rings damaged leakage in hoses or mechanical malfunction Refer to an authorized Sea Doo dealer O P A S side vanes do not go down while engine is at idle Broken spring inside side vane cylinder Refer to an authorized Sea Doo dealer Abnormal Noise from Propulsion System OTHER OBSERVATION POSSIBLE CAUSE REMEDY Weeds or debris jammed around impeller Clean and check for...

Page 118: ...lter Water cooled oil cooler Lubrication Oil type Refer to LIQUIDS section Exhaust system Water cooled water injected Direct flow from propulsion unit Rev limiter setting NA and Supercharged Models 7650 RPM Supercharged Intercooled Models 8000 RPM COOLING SYSTEM Type Liquid cooled Closed circuit see also exhaust system Coolant Ethylene glycol 50 50 antifreeze demineralized water Coolant containing...

Page 119: ... Fuel Injection Single throttle body 52 mm 2 04 in PROPULSION Propulsion system BRP Formula pump Jet pump type Axial flow single stage Greased bearings Transmission Direct drive Reverse system Yes O P A S system Yes Pivoting angle of direction nozzle 20 Minimum required water level for jet pump 90 cm 3 ft underneath the lowest rear portion of hull DIMENSIONS Number of passengers1 3 GTI Series 322 ...

Page 120: ...7 U S qt oil change w filter 4 5 L 4 1 U S qt total Cooling system coolant 5 5 L 5 U S qt total Fuel tank including reserve 60 L 15 9 U S gal Fuel tank reserve from low level signal 15 L 4 U S gal 1 Refer to load limit BRP reserves the right to make changes in design and specifications and or to make additions to or improvements in its products without imposing any obligation upon itself to instal...

Page 121: ...cation Oil type Refer to LIQUIDS section Exhaust system Water cooled water injected Direct flow from propulsion unit Rev limiter setting 8000 RPM COOLING SYSTEM Type Liquid cooled Closed circuit see also exhaust system Coolant Ethylene glycol 50 50 antifreeze demineralized water Coolant containing corrosion inhibitors for internal combustion aluminum engines ELECTRICAL SYSTEM Magneto generator out...

Page 122: ...oint Fuel Injection Single throttle body 52 mm 2 04 in PROPULSION Propulsion system BRP Formula pump Jet pump type Axial flow single stage Greased bearings Transmission Direct drive Reverse system Yes O P A S system Yes Pivoting angle of direction nozzle 20 Minimum required water level for jet pump 90 cm 3 ft underneath the lowest rear portion of hull DIMENSIONS Number of passengers1 2 Overall len...

Page 123: ... reserve 60 L 15 9 U S gal Fuel tank reserve from low level signal 15 L 4 U S gal 1 Refer to load limit BRP reserves the right to make changes in design and specifications and or to make additions to or improvements in its products without imposing any obligation upon itself to install them on its products previously manufactured _____________________ 121 ...

Page 124: ... Engine management system E I N Engine identification number EPA Environmental protection agency LCD Liquid Crystal Display LED Light emitting diode MPEM Multi purpose electronic module MPH Mile per hour N A Not applicable NA engine Naturally aspirated engine O P A S Off power assisted steering PFD Personal flotation device P N Part number TOPS Tip over protection system VTS Variable trim system 1...

Page 125: ...WARRANTY _____________________ 123 ...

Page 126: ...ny authorized Sea Doo dealer Be sure to bring your warranty registration card or other valid proof of the original date of purchase If a question or problem arises regarding warranty first contact the service manager or owner of the Sea Doo dealership 124 _____________________ ...

Page 127: ...ONTHS for commercial use A personal wa tercraft is used commercially when it is used in connection with generating income or any work or employment during any part of the warranty period A personal watercraft is also used commercially when at any point during the warranty period it has commercial tags or is licensed for commercial use The repair or replacement of parts or the performance of servic...

Page 128: ...butor dealer BRP reserves the right to improve or modify products from time to time without assuming any obligation to modify products previously manufactured 6 EXCLUSIONS The following are not warranted under any circumstances Normal wear and tear Routine maintenance items tune ups adjustments Damage caused by failure to provide proper maintenance and or storage as described in the Operator s Gui...

Page 129: ...le to the products sold while this warranty is in effect 8 TRANSFER If the ownership of a product is transferred during the warranty coverage period this warranty shall also be transferred and be valid for the remaining coverage period provided that BRP is notified of such transfer of ownership in the following way BRP or an authorised BRP distributor dealer receives a proof that the former own er...

Page 130: ... 2L0 Product type Personal watercraft inshore category C Notified body International Marine Certification Institute Trèves Centre rue de Trèves 45 1040 Brussels Belgium EXBORP001 GTI GTI SE GTX GTX WAKE EC certificate EXBORP002 GTX LTD RXP RXT I the undersigned hereby declare that the product specified above conforms to the above Directive s and Standard s Name of signatory Fernando Garcia Title o...

Page 131: ...es and offers please let us know by writing to the address below Also note that from time to time carefully selected and trustworthy organiza tions may be permitted to use the coordinates of our clients to promote quality products and services If you prefer not to have your name and address released please let us know by writing to the address below BRP European Distribution Warranty Department Ch...

Page 132: ...130 _____________________ ...

Page 133: ...s are initiated It is the owner s responsibility to notify BRP of a change of address or owner STOLEN UNITS If your personal watercraft is stolen you should notify BRP or an authorized Sea Doo dealer We will ask you to provide your name address phone number the hull identification number of your personal watercraft and the date it was stolen F00A2ZL CHANGE OF ADDRESS CHANGE OF OWNERSHIP WATERCRAFT...

Page 134: ...132 _____________________ ...

Page 135: ...s are initiated It is the owner s responsibility to notify BRP of a change of address or owner STOLEN UNITS If your personal watercraft is stolen you should notify BRP or an authorized Sea Doo dealer We will ask you to provide your name address phone number the hull identification number of your personal watercraft and the date it was stolen F00A2ZL CHANGE OF ADDRESS CHANGE OF OWNERSHIP WATERCRAFT...

Page 136: ...134 _____________________ ...

Page 137: ...INE IDENTIFICATION NUMBER E I N Owner Purchase Date YEAR MONTH DAY Warranty Expiry Date YEAR MONTH DAY To be completed by the authorized Sea Doo dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE F00A30L ...

Page 138: ......

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