Section 05
ENGINE MANAGEMENT (DI)
Subsection 03
(COMPONENT INSPECTION AND ADJUSTMENT)
05-03-10
SMR2000-051-05-03A.FM
Assembly
Apply injection oil in cylinder and on rings prior to
installing.
Install the oil ring with the “TOP” marking on top.
Position ring openings 180° apart.
1. Ring openings 180° apart
2. TOP marking on this side
Use ring compressor (P/N 529 035 713) and insert
piston in cylinder.
NOTE:
Cylinder may be removed from crankcase
to install piston more easily on the bench from the
bottom if desired.
When attaching connecting rod to “crankpin”,
strictly follow this procedure:
1. Block counterbalance shaft to prevent any rota-
tion.
2. Install the “crankpin” (bushing) with the previ-
ously marked end outside. If the mark is present
anymore, place a straight edge against bushing
end to find the tapered end (concave). A very
small gap between the edge and the bushing
will identify the tapered end to be installed
against the counterweight.
3. Install a
NEW
screw and torque to 6.5 N•m
(58 lbf•
in
). Do not apply any thread locker prod-
uct.
4. Turn the screw clockwise an additional 80 de-
grees ± 5 degrees.
CAUTION:
Failure to strictly follow this proce-
dure may cause screw to loosen and lead to
engine damage. The bushing tapered end must
be against the counterweight. Besides, as the
“crankpin” screw has been stretched from the
previous installation, it is very important to
use
a new screw at assembly
. Also, the new screw
will have the proper threadlocking coating.
Ensure to correctly position O-ring on access cov-
er and install cover.
Reinstall remaining removed parts. Ensure to
check engine alignment.
2
F12R15A
1
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Summary of Contents for 2001 RX
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Page 345: ...SMR2000 073_14_00A FM RX MODEL 5513 5514 www SeaDooManuals net ...
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Page 349: ...SMR2000 073_14_00A FM GTX DI MODEL 5649 5659 www SeaDooManuals net ...
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