
OM-610-1002-1
Operator’s Manual
Rev 37
PDS-2010
SECTION 1 SAFETY
page
3
glasses, gloves, and a dust half-mask for handling and shipping activities. This will provide protection in
case the rigid skin is breached and the interior material becomes airborne.
If any of the material, most likely next to the heating elements, reaches 1000°C, a chemical change takes
place that forms cristobalite. This material can cause a respiratory disease called silicosis. Again, the risk
of dust exposure to the customer is minute under normal operation, because normal furnace operating
temperature is substantially lower than 1000°C.
1.3
DIMER LOADING DOOR
The loading door heating element is controlled as a part of the vaporizer. A metal shield covers the heating
element to protect against electric shock. When the vaporizer is enabled, this shield becomes hot. This part of
the coating unit should not be touched during heat-up, deposition, or cool down after a coating cycle.
Wear
protective gloves if it becomes necessary to open the loading door when the door is hot.
1.4
DEPOSITION CHAMBER VACUUM SENSOR
The chamber vacuum sensor must be heated to prevent deposition of Parylene on the sensing elements.
Wear
protective gloves if it becomes necessary to handle the heating element or the sensor itself when they are hot.
1.5 INLET
BAFFLE
Wear protective gloves when removing the inlet baffle from the deposition chamber after a coating run. This
baffle may become heated to temperatures in excess of 200°C via radiation from the pyrolysis furnace during
deposition.
1.6 GLASS
VIEWPORTS
Glass viewport(s) are provided to allow viewing of the substrate and fixturing during the coating process. A
viewport that is damaged or improperly installed poses a potential implosion threat while the chamber is under
vacuum. Such an implosion would likely damage the substrate and/or the coating equipment, and could
possibly cause personal injury.
CAUTION: Do not operate the 2010 if one of the viewports is cracked or improperly
installed. Avoid impacts to the viewport surfaces while the system is under vacuum.
Follow the Serial Number Label for voltage, frequency, phase, and current requirements. See the
schematic for proper connections. When connecting power, supply a secure and adequate ground. Failure
to do so creates a potential electrical shock hazard.
If any Safety Labels are damaged, defaced, removed, or are otherwise unreadable, replace the labels.
CAUTION: The 2010 is available with an optional mechanical chiller unit. The surface of
the probe with this configuration can reach temperatures below negative 120°C. Exercise
caution to avoid direct skin contact with the probe of a mechanical chiller cold trap when it
is cold.
Summary of Contents for LABCOTER 2
Page 3: ...OM 610 1002 1 Operator s Manual Rev 37...
Page 4: ...Rev 37 Operator s Manual OM 610 1002 1...
Page 14: ...Rev 37 Operator s Manual OM 610 1002 1 page 6 SECTION 2 OVERVIEW PDS 2010...
Page 44: ......
Page 66: ...Rev 37 Operator s Manual OM 610 1002 1 page 58 SECTION 6 MAINTENANCE PDS 2010...
Page 68: ...Rev 37 Operator s Manual OM 610 1002 1 page 60 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 70: ...Rev 37 Operator s Manual OM 610 1002 1 page 62 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 72: ...Rev 37 Operator s Manual OM 610 1002 1 page 64 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 74: ...Rev 37 Operator s Manual OM 610 1002 1 page 66 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 76: ...Rev 37 Operator s Manual OM 610 1002 1 page 68 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 78: ...Rev 37 Operator s Manual OM 610 1002 1 page 70 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 80: ...Rev 37 Operator s Manual OM 610 1002 1 page 72 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 82: ...Rev 37 Operator s Manual OM 610 1002 1 page 74 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 84: ...Rev 37 Operator s Manual OM 610 1002 1 page 76 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 86: ...Rev 37 Operator s Manual OM 610 1002 1 page 78 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 88: ...Rev 37 Operator s Manual OM 610 1002 1 page 80 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 90: ...Rev 37 Operator s Manual OM 610 1002 1 page 82 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 92: ...Rev 37 Operator s Manual OM 610 1002 1 page 84 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 94: ...Rev 37 Operator s Manual OM 610 1002 1 page 86 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 96: ...Rev 37 Operator s Manual OM 610 1002 1 page 88 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 98: ...Rev 37 Operator s Manual OM 610 1002 1 page 90 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 100: ...Rev 37 Operator s Manual OM 610 1002 1 page 92 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 102: ...Rev 37 Operator s Manual OM 610 1002 1 page 94 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 104: ...Rev 37 Operator s Manual OM 610 1002 1 page 96 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 106: ...Rev 37 Operator s Manual OM 610 1002 1 page 98 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 108: ...Rev 37 Operator s Manual OM 610 1002 1 page 100 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 110: ...Rev 37 Operator s Manual OM 610 1002 1 page 102 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 112: ...Rev 37 Operator s Manual OM 610 1002 1 page 104 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 114: ...Rev 37 Operator s Manual OM 610 1002 1 page 106 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 116: ...Rev 37 Operator s Manual OM 610 1002 1 page 108 SECTION 7 COMPONENT LOCATION PDS 2010...
Page 128: ...Rev 37 Operator s Manual OM 610 1002 1 page 120 SECTION 10 WARRANTY PDS 2010...
Page 130: ...Rev 37 Operator s Manual OM 610 1002 1 page 122 SECTION 10 WARRANTY PDS 2010...
Page 131: ...PDS 2010 SCHEMATICS page 123 ES 610 1001 2 CE ELECTRICAL SCHEMATIC 1 OF 2...
Page 132: ...page 124 SCHEMATICS PDS 2010...
Page 133: ...PDS 2010 SCHEMATICS page 125 ES 610 1001 2 CE ELECTRICAL SCHEMATIC 2 OF 2...
Page 134: ...page 126 SCHEMATICS PDS 2010...
Page 135: ...PDS 2010 SCHEMATICS page 127 ES 610 1068 1 DOMESTIC ELECTRICAL SCHEMATIC 1 OF 3...
Page 136: ...page 128 SCHEMATICS PDS 2010...
Page 137: ...PDS 2010 SCHEMATICS page 129 ES 610 1068 1 DOMESTIC ELECTRICAL SCHEMATIC 2 OF 3...
Page 138: ...page 130 SCHEMATICS PDS 2010...
Page 139: ...PDS 2010 SCHEMATICS page 131 ES 610 1068 1 DOMESTIC ELECTRICAL SCHEMATIC 3 OF 3...
Page 140: ...page 132 SCHEMATICS PDS 2010...
Page 141: ...PDS 2010 SCHEMATICS page 133 ES 610 1001 5 220V ELECTRICAL SCHEMATIC 1 OF 3...
Page 142: ...page 134 SCHEMATICS PDS 2010...
Page 143: ...PDS 2010 SCHEMATICS page 135 ES 610 1001 5 220V ELECTRICAL SCHEMATIC 2 OF 3...
Page 144: ...page 136 SCHEMATICS PDS 2010...
Page 145: ...PDS 2010 SCHEMATICS page 137 ES 610 1001 5 220V ELECTRICAL SCHEMATIC 3 OF 3...
Page 146: ...page 138 SCHEMATICS PDS 2010...
Page 147: ...PDS 2010 SCHEMATICS page 139 ES 610 1065 1 200V ELECTRICAL SCHEMATIC 1 OF 3...
Page 148: ...page 140 SCHEMATICS PDS 2010...
Page 149: ...PDS 2010 SCHEMATICS page 141 ES 610 1065 1 200V ELECTRICAL SCHEMATIC 2 OF 3...
Page 150: ...page 142 SCHEMATICS PDS 2010...
Page 151: ...PDS 2010 SCHEMATICS page 143 ES 610 1065 1 200V ELECTRICAL SCHEMATIC 3 OF 3...
Page 152: ...page 144 SCHEMATICS PDS 2010...