Scott Safety HushAir Connect 7500 User Manual Download

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Maintaining the Compressor

SCOTT SAFETY

087-0067 REV A

Maintaining the
Compressor

This section covers maintenance of the compressor.

The HMI provides a Checklist of Pre-Operation items for the compressor. See

“Using

the Compressor HMI” on page 25.

Table 27

lists recommended maintenance schedule by days/hours.

Table 28

lists a number of user level maintenance items.

Table 27

Recommended Maintenance Schedule - Users

ITEM

WEEKLY*

90 DAY

50 HOUR

200 HOURS

ANNUALLY

500 HOURS

ANNUALLY

Air Sample

Auto Drain
System (Service)

Auto Drain
System
(Function)

Condensate
Container
(Empty)

As
Required

Carbon Monoxide
Monitor
(Calibrate)

X****

Crankcase Oil
Level (Check)

Crankcase
Oil***** Change
(Break-in)

Crankcase Oil
Filter (Break-in)

Crankcase Oil
Change

Crankcase Oil
Filter Change

Drive Belt System
(Inspection)

X****

Exercise Relief
Valves (All)

Hardware and
Fastener
Inspection

X****

Inspect for
Oil/Air Leaks

X****

Intake Element
Inspection

X****

X**

Intake Element
Replacement

X**

Summary of Contents for HushAir Connect 7500

Page 1: ...User Guide 087 0067 Rev A HushAir Connect 7500 COMPRESSOR SYSTEM ...

Page 2: ......

Page 3: ...HushAir Connect 7500 User Guide COMPRESSOR SYSTEM 087 0067 Rev A ...

Page 4: ... Safety may make improvements or changes in the product s described in this documentation at any time While every effort has been made to ensure accuracy in this guide no responsibility can be accepted for errors or omissions This publication is not intended to form the basis of a contract and the company reserves the right to amend the design content and specifications of the detector without not...

Page 5: ...12 Verifying Items Shipped 12 Following Electrical Codes 12 Installation Checklist 13 Locating and Securing the Devices 14 Locating the Charge Station 14 Securing the Charge Station 14 Locating the Compressor 14 Securing the Compressor 15 Securing the Storage Unit 15 Wiring the Devices 16 Wiring the Charge Station 17 Installing the RFID Read Write Scanner 17 Installing the RFID Read Write Software...

Page 6: ...0 8004451 62 Charging the SCBA Cylinders 63 Fill Pressure Adjustments 63 Cylinders Mounting and Charging 67 Storage Overview 70 Storage Interfaces 71 Charging Storage Cylinders 71 CHAPTER 5 Maintenance Chapter Overview 73 Storage Cylinder Inspection 74 Breathing Air Cylinder Inspection 75 Maintaining the Compressor 77 Draining the Condensate Container 79 Replacing the Fuses 80 Resetting the Motor ...

Page 7: ...CONTENTS III SCOTT SAFETY 087 0067 REV A Appendix Overview 91 Technical Service 92 Limited Warranty 94 Index 95 ...

Page 8: ...IV CONTENTS 087 0067 REV A SCOTT SAFETY ...

Page 9: ...g Screen 42 19 Charge Station Pressure Calibration Screen 43 20 Compressor General Setting Screen 44 21 Compressor Pressure Calibration Screen 45 22 Preferences Screen 46 23 Customer Screen 47 24 User Management Screen 48 25 Role Overrides Screen 49 26 Override Settings Screen 50 27 Override Status Screen 51 28 RFID Read Write Screen 52 29 Compressor Screen Example 55 30 Charge Station Screen Exam...

Page 10: ...FETY 41 Condensate Container Location 80 42 Fuses Location 80 43 Motor Saver Button Location 81 44 High Pressure Button Location 81 45 Inlet Filter Location 82 46 Purification Filter Location 82 47 Drive Belt Location 83 48 Oil Drain Location 84 ...

Page 11: ...Compressor 28 14 Information Types Compressor 29 15 Pre Operation Checklist Compressor 30 16 Alerts with Override Default Settings Charge Station 33 17 Alerts without Override Events Charge Station 35 18 Information Types Charge Station 35 19 Pre Operation Checklist Charger Station 36 20 Charge Model Interfaces 60 21 8004440 8004448 8004442 8004444 8004452 Interfaces Details 60 22 8004445 8004447 ...

Page 12: ...X LIST OF TABLES 087 0067 REV A SCOTT SAFETY ...

Page 13: ... manage their system This document contains information on configuration operation maintenance and troubleshooting This user guide assumes a basic knowledge of high pressure procedures The user guide is divided into the following topics Introduction Installation Configuration and Setup Operation Maintenance Specifications Support Warning Read understand and follow the entire content of this guide ...

Page 14: ...t avoided could result in death or injury Caution This icon and text indicates a potentially dangerous procedure Instructions contained in the warning must be followed Failure to do so may result in damage to the device This icon and text indicate the possibility of electrostatic discharge ESD in a procedure that requires the reader to take the proper ESD precautions This icon and text designates ...

Page 15: ...Documentation xiii SCOTT SAFETY 087 0067 REV A Related Product Documentation Table 1 lists the Scott Safety Family documentation set Table 1 Scott Safety Documentation Set DOCUMENT NAME PURPOSE DOCUMENT ID N A N A N A ...

Page 16: ...87 0067 REV A SCOTT SAFETY Revision History Table 2 shows the revision history for this guide providing a description of the changes Table 2 Hush Air Connect 7500 User Guide Revision History REVISION CHANGE A Initial release ...

Page 17: ... tested and complies with the following directives standards or standardized documents Table 3 Certifications and Approvals SYMBOL SPECIFIC DIRECTIVES STANDARDS CAN CSA C22 2 No 68 09 Motor Operated Appliances Household and Commercial UL 1450 3rd Edition Motor Operated Aire Compressors Vacuum Pumps and Painting Equipment ...

Page 18: ...y cause undesired operation FCC Warning Part 15 21 Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment This portable transmitter with its antenna complies with FCC s RF exposure limits for general population uncontrolled exposure The CPU on the charge station has been assigned FCC ID PD94965AGN SUBPART C I...

Page 19: ... or death Improper use includes but is not limited to use without adequate training disregard of the warnings and instructions contained herein use of the equipment for purposes not included in these instructions and failure to inspect and maintain the equipment Caution All electrical connections shall be installed by a qualified electrician in accordance with applicable electrical codes and shall...

Page 20: ...ccordance with the instructions If further operational or maintenance details are required but not provided in this guide contact Scott Safety or their agent Scott Safety shall not be liable for any incidental or consequential damages in connection with any modifications errors or omissions in this guide All pertinent national state regional and local safety regulations must be observed when insta...

Page 21: ...us personal injury or death Warning The misuse of compressed air can cause severe injury or death Take every precaution in the use of compressed air Always remember to release all residual air pressure from the compressor system before repairing or doing maintenance work Caution Perform all pre operation checks prior to starting the unit Establish and maintain a pre operation inspection procedure ...

Page 22: ...n compressed air is being released High pressure air could cause injury Warning Never attempt to straighten or reuse bent tubes or utilize any damaged fittings Warning Never charge a breathing apparatus or air storage cylinder beyond the rated working pressure Warning Never fill a breathing air cylinder that has not been inspected according to these instructions and verified to be acceptable for f...

Page 23: ...SCOTT SAFETY 087 0067 REV A 087 0067 Rev A Chapter 1 INTRODUCTION Chapter Overview This chapter covers the following topics Overview Theory of Operation ...

Page 24: ... 5 lists major parts The charge station comes in thirteen 13 different models that range from fully automatic semi automatic to analog Table 6 lists the available models Figure 2 shows major parts of some models Table 7 lists major parts Depending on the fully automatic model features may include LCD with HMI automatic cascade multi dual or single pressure RFID access RFID cylinder data collection...

Page 25: ...TEM CATEGORY STAGES LCD WITH HMI PSI OUTPUTS HP MOTOR PURIFICA TION FILTERS OPTION Standard Five Yes 6K to 7K 7 5 10 15 20 208VAC 1P H 60Hz 208VAC 3P H 60Hz 230VAC 1P H 60Hz 230VAC 3P H 60Hz 380VAC 3P H 50Hz 440VAC 3P H 50Hz 460VAC 3P H 60Hz 2 for 7 5 to 10HP 3 for 15HP 4 for 20HP Motor Saver Quiet Five Yes 6K to 7K 7 5 10 15 20 208VAC 1P H 60Hz 208VAC 3P H 60Hz 230VAC 1P H 60Hz 230VAC 3P H 60Hz 3...

Page 26: ...e switch will signal the controller to stop the compressor from running When the pressure returns to normal and the safety switch reset push button is pressed the compressor will be able to resume running 3 Condensate Container Collects the moisture and oil that is produced during the air compression process 4 Motor O L Reset Button If the Over Load O L Relay is tripped because of the excess curre...

Page 27: ...or in case of mechanical failure This specific value pertains to the third stage of the process 15 Inlet Air Filter Allows exterior room air to enter the compressor 16 Oil Fill To add oil as needed 17 Fourth Stage Safety Relief Value To release high pressure air to protect the compressor in case of mechanical failure This specific value pertains to the fourth stage of the process 18 Oil Filter Fil...

Page 28: ...ly Automatic 8004440 Yes Automatic Mutli Three 3 allowed selections Yes Yes Yes Yes 8004448 Bulk None Single 1 allowed selection 8004442 Automatic Dual 2 allowed selections 8004444 Bulk None Dual 2 allowed selections 8004452 Automatic Single 1 allowed selection Analog 8004445 No Automatic Dual 2 allowed selections No No No No 8004447 Bulk None Dual 2 allowed selections 8004450 Bulk None Single 1 a...

Page 29: ...der Reads cylinder data and record into log 4 Proximity Sensor Detects the cylinders 5 Camber Door Allows rotation 6 120VAC Power Connection Supplies VAC to the device 7 Ethernet Connector RJ45 connection for customer LAN 8 Camber Door Handle To lock the door 9 Bleed Value To drain excess air 10 Pressure Regulator Controls the pressure output to the SCBA For use only by service technician 11 USB P...

Page 30: ...uge Displays the air pressure going to DP sensor that monitors the Dew Point 19 Analog Gauge Displays the compressor output pressure which would be reduced to 225PSI 20 Air Flow On Off Knob To control the air flow to the DP sensor 21 Analog Gauge Displays the pressure reduction of the 225PSI to 150PSI 22 Interconnect Cable Provides communications between devices Note Not all models are equipped th...

Page 31: ...al Service on page 92 Table 9 Storage Major Parts Example REFERENCE NUMBER ITEM 1 Manual Air Flow On Off Knob To control the air flow pressure 2 Analog Pressure Gauge Displays actual pressure of the storage cylinder 3 Automatic Relief Value To control or limit the pressure 4 Cylinder Vertical mounted available in either 2 or 4 configurations 5 Rack Mount Intended to bolt on to a charge station Not...

Page 32: ...ntinuously remove moisture from the compressor intercooler and after cooler air circuits The condensate container collects the moisture from the moisture separators The container is drained as needed When the discharge pressure reaches the maximum preset level the compressor is unloaded After the pressurized air leaves the compressor it passes through a multi stage purification system The number o...

Page 33: ... 087 0067 REV A 087 0067 Rev A Chapter 2 INSTALLATION Chapter Overview This chapter covers the following topics Planning for Installation Installation Checklist Locating and Securing the Devices Wiring the Devices ...

Page 34: ...This section provides information about adhering to electrical codes when installing the device Warning Only qualified personnel should perform the installation according to applicable electrical codes local regulations and safety standards Failure to do so could result in injury or death Qualified personnel as defined according to local county state federal national and individual company standar...

Page 35: ...e Station on page 14 Securing See Securing the Charge Station on page 14 Wiring See Wiring the Charge Station on page 17 Installation See Installing the RFID Read Write Scanner on page 17 Installation See Installing the RFID Read Write Software on page 18 Compressor Locating See Locating the Compressor on page 14 Securing See Securing the Compressor on page 15 Wiring See Wiring the Compressor on p...

Page 36: ...items are adhered to when selecting a proper location A relatively clean debris free and dry shelter Sufficient ambient air for compressor cooling A sufficient source of clean compressor intake air An appropriate power supply An appropriate means to handle the water oil mixture discharged from the auto drain reservoir A debris free environment is important because the Compressor draws cooling air ...

Page 37: ...curing the Compressor This section covers securing the Compressor The Compressor is equipped with 4 adjustable feet Securing the Storage Unit This section covers securing the Storage Unit Depending on the Storage Unit ordered Some ship with 4 bolts used to secure the device The bolts are inserted through the devices feet into concrete The bolts are 58113 HH Wedge Anchor GR5 Z 5 8 11 X 3 Hex Head W...

Page 38: ...ded in accordance with all local codes and ordinances Warning Improper installation of the grounding plug is able to result in a risk of electric shock When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire This devi...

Page 39: ...SB connector light indicating communications See Figure 6 Not all models support the RFID functions and thus this section may or may not be applicable Figure 6 RFID Read Write Scanner Table 11 lists the major parts of the RFID Read Write Scanner Wall Outlet Standard Power Cord TE H 15SRB N G Example Tensility Internation P N 11 00017 Charge Station 12V DC Ground Spade Terminals Mounted to Chassis ...

Page 40: ...ive double click and an icon appears on the desktop See Figure 7 Not all models support the RFID functions and thus this section may or may not be applicable Ensure the RFID Read Writer Scanner hardware in installed first for operation Figure 7 RFID Read Write Software 4 USB Cable Provides both signal and power between RFID Read Write Scanner and the PC Table 11 RFID Read Write Scanner Parts REFER...

Page 41: ...s 19 SCOTT SAFETY 087 0067 REV A Wiring the Compressor This section covers the wiring the Compressor Figure 8 shows the required power to be supplied by the end user for the Compressor Figure 8 Wiring Diagram Compressor ...

Page 42: ...20 CHAPTER 2 INSTALLATION 087 0067 REV A SCOTT SAFETY ...

Page 43: ...v A Chapter 3 CONFIGURATION AND SETUP Chapter Overview This chapter covers the following topics Using the HMI User Access Levels Using the Compressor HMI Using the Charge Station HMI Configuring the System Using the RFID Read Write Software ...

Page 44: ...n Hearing protection may be required when using the Stationary Air Compressor system for extended periods of time Refer to the personal safety guidelines or requirements of your organization Exposure to high sound levels may cause temporary or permanent hearing loss in some individuals Warning Training is required before use of this equipment Improper use of this equipment may result in serious in...

Page 45: ...to be attended to like a service or calibration that needs to be performed in the not so distant future or whose due date is in near future is shown in the notification section Figure 9 HMI Login Screen These are the levels and their associated privileges Manufacturing This user is Scott employee Access includes to setup the system configuration calibrate sensors and run programmed factory accepta...

Page 46: ...ned and designated by the customer s supervisor as authorized to operate the system Access includes to the HMI screens and other controls required for normal operation of the charge station compressor and storage in addition able to activate authorized overrides Typically configuration is not allowed at the user level See Using the Compressor HMI on page 25 See Using the Charge Station HMI on page...

Page 47: ...re drops to 6200PSI The cycle is repeated Manual In the Manual mode the compressor starts and runs until the pressure switch is tripped at 700PSI Stages Displays the current pressure of the compressor Specifically the stage 1 to stage 5 Temperature Displays the current readings of the crankcase and air Operation Displays the current reading of the oil pressure Maintenance Displays the purification...

Page 48: ...un time If either the gas levels drop to normal or the two hour max run time is reached the HMI sends a command to the compressor to stop the purge A purge may be manually performed when the user selects the purge button Logout Exists and returns to the pass code scan card screen Alerts Displays Override condition alerts and alert history There are two types of alerts alerts with overrides and ale...

Page 49: ... 600F 0 to 60Sec 15Sec 470F 495F Yes Up to 3 1Hr 550F Yes Crank case High Temp eratur e 100 to 600F 0 to 60Sec 15Sec 325F 338F Yes Up to 3 1Hr 345F 2min Crank case Min Temp eratur e 10 to 100F 0 to 60Sec 15Sec 32F 20F Yes Up to 3 1Hr 20F 2Min Inlet Air Filter SW 0 to 60Sec 15Sec SW Closes No No No No No Conde nsatio n Reser voir Level Dual Set Float SW 0 to 60Sec 5Sec 2 3 Full Full Yes No No No St...

Page 50: ... 30Sec 1000ppm 5000ppm Yes Up to 3 1Hr 5000pp m 2Min O2 0 to 25 0 to 60Sec 10Sec O2 19 5 O2 19 5 Yes No No No H2S 0 to 50ppm 0 to 60Sec 2Sec 5ppm 5ppm Yes No No No Slip I n door Close d SW 0 to 60Sec 15Sec SW Signal SW Signal Yes No No No Comp ressor Enclo sure Open SW 0 to 60Sec 5Sec SW Signal SW Signal Incom ing Power Irregu lar Motor Saver Table 12 Alerts with Override Default Settings Compress...

Page 51: ...ance beyond the scope of this manual must be performed only by a Scott trained and certified service technician Unauthorized maintenance or service without proper training can void the warranty lead to permanent equipment damage and or serious personal injury Warning Be sure that the input electrical power supply is correct for the system to be powered All electrical supply wiring must be performe...

Page 52: ...or proper operation the minimum clearance established at installation on all sides and above the compressor must be maintained Fresh air supply Check Before each operation Make sure nothing is operating in the vicinity of the compressor air intake which might contaminate the fresh air supply such as vehicle exhaust chimney smoke ventilator fumes or other source of contamination Highpressure connec...

Page 53: ...es for the dew point DP CO oil pressure and the number of hours of filter service Alerts Displays the gas type live reading and the unit of measure Gas Reading Displays the gas type live reading and the unit of measure Note Anderol 500 oil is a registered trademark of Anderol Inc and XL 700 oil is a registered trademark of Ingersoll Rand Company Table 15 Pre Operation Checklist Compressor ITEM ACT...

Page 54: ... reads zero and an alert is recorded Storage Pressure Displays the current pressure of the storage Set Fill Displays the selected pressure output to the SCBA cylinder Clicking on either the SCBA compressor or storage pressure gauges displays all the bank gauges Click again to toggle between the displays Auto Storage Cylinder 1 Displays the serial number rated duration in minutes pressure in PSI hy...

Page 55: ...the compressor Silence Manually disables the horn s on the compressor Purge Disabled It relates to the compressor Logout Exists and returns to the pass code scan card screen Alerts Displays both current and history of alerts See Table 16 Checklist Displays the list of associated checks in relation to the charge station operation Table 16 Alerts with Override Default Settings Charge Station ITEM ME...

Page 56: ...0 to 1550psig 0 to 120Sec 40Sec of output press No Yes Up to 3 1Hr 10 No Opera tion Pressu re Max 7500psig 0 to 120Sec 50Sec of output press No Yes Up to 3 1Hr 10 No CO2 0 to 5 0 to 60Sec 30Sec 1000ppm 5000ppm Yes Up to 3 1Hr 5000pp m 2Min O2 0 to 25 0 to 60Sec 10Sec O2 19 5 O2 19 5 Yes No No No H2S 0 to 50ppm 0 to 60Sec 2Sec 5ppm 5ppm Yes No No No Slip I n door Close d SW 0 to 60Sec 15Sec SW Sign...

Page 57: ...e pre operation checklist To ensure the reliability of the compressor the operator is responsible for observing the unit during operation and performing checks as described See Table 19 lists the pre operation items See Figure 14 Table 16 Alerts with Override Default Settings Charge Station continued ITEM MEASUREM ENT RANGE ALARM TIME DELAY RANGE TIME DELAY ALARM WARNING ALARM SHUTDOWN ALARM STATE...

Page 58: ...lations Use of incorrect electrical power input may permanently damage the equipment and could cause serious injury or death to the user 33339 Table 19 Pre Operation Checklist Charger Station ITEM ACTIVITY FREQUENCY DETAILS Maintenance schedule Verify Before each operation Verify that the maintenance schedule is up to date for the unit Proper routine maintenance and documentation are the responsib...

Page 59: ...r If any connection is loose or damaged do not start the compressor until all connections have been properly repaired and thoroughly inspected Oil level Check Before each operation or at least once a week Check the compressor oil level prior to each use To check the oil remove the oil fill cap and check the oil level reading Replenish as necessary using only Anderol 500 oil or XL 700 oil available...

Page 60: ...e Station includes General Settings and Pressure Calibration Compressor includes General Settings and pressure Calibration Override Used to configure the overrides It includes Role Overrides Override Settings and Override Status Compressor operation Allows access to normal operation of the Compressor See Using the Compressor HMI on page 25 Charge Station operation Allows access to normal operation...

Page 61: ...ing voltage operating frequency phase compressor size compressor type and storage tanks Charge Station Displays various configurable parameters including charge station type and preset fill pressure Both the alerts and pre operation checklist icons shown on this various configuration screens are duplications of those already covered in other sections ...

Page 62: ...r Information Displays various configurable parameters including name location contact into region and last service date Settings This section covers the various settings of the system Used to configure the settings It includes CO Calibration Charge Station Compressor Preferences Customer User Management Charge Station includes General Settings and Pressure Calibration Compressor includes General ...

Page 63: ... resulting in serious injury or death Caution Do not lubricate the threads on the regulator calibration gas cylinders or the controller calibration port Lubricant may migrate into may contaminate and may require replacement of the CO sensor Caution Carefully thread regulator into cylinder port Cross threading may damage threads in the regulatory body Over tightening may damage sealing gasket in th...

Page 64: ...r death Charge Station See Figure 18 Figure 18 Charge Station General Setting Screen Charge Station IP Address Displays the IP Address of the Charge Station Charge Station IP Port Displays the IP Port of the Charge Station Cylinder Ratings Displays the selected Cylinder Ratings from the menu Save Button Allows storage of the parameters listed above this button Cancel Button Reverts back to the las...

Page 65: ...Calibration Screen Raw Min Raw Max Scaling Max Maximum Display Value Shutdown Alarm Limit Override Shutdown Alarm Limit Zero Selected Sensor Reset Selected Sensor Set Low Pressure Set Mid Pressure Set High Pressure Pressure Select Solenoid1 Pressure Select Solenoid2 Fill Pressure Solenoid ...

Page 66: ...y from the pull down menu Phase Displays the selected Phase of the motor from the pull down menu Size Displays the selected Size from the pull down menu Storage Tanks Displays the selected number of Storage Tanks rom the pull down menu Save Button Allows storage of the parameters listed above this button Cancel Button Reverts back to the last know settings for the parameters listed above this butt...

Page 67: ...ual State Status Various state status are displayed based on user actions or the device s parameter state Figure 21 Compressor Pressure Calibration Screen Sensor Label Sensor Value PLC Value Raw Min Raw Max Scaling Min Scaling Max Sensor Range Type Minimum Display Value Low Alarm Limit Override Shutdown Alarm Limit Stage Out of Range Delay Zero Selected Sensor ...

Page 68: ... Reset Selected Sensor Max Shutdown Alarm Value Update Shutdown Alarm Preferences See Figure 22 Figure 22 Preferences Screen Preference Displays various configurable parameters including language units and time zone All of the parameters on this screen are read only ...

Page 69: ...87 0067 REV A Customer See Figure 23 Figure 23 Customer Screen Customer Information Displays various configurable parameters including name location contact into region and last service date All of the parameters on this screen are read only ...

Page 70: ...ssociated parameters Includes user name pass code RFID status RFID serial number Roles Displays roles Add User Allows entering new users Remove User Allows removal of users Email ID A unique qualifier for each user User Credential Shows the user s first and last name Passcode A unique 6 digit number for each user User Level Selects from the four 4 access levels ...

Page 71: ...llows changing its state The individual state status of on or off Sensors Displays various configurable parameters including dew point and CO Allows changing its state The individual state status of on or off Charge Station Displays various configurable parameters including cylinder proximity invalid cylinder data and cylinder manual entry Allows changing its state The individual state status of o...

Page 72: ...50 CHAPTER 3 CONFIGURATION AND SETUP 087 0067 REV A SCOTT SAFETY Figure 26 Override Settings Screen Exit Application Allows exiting back to the logon screen ...

Page 73: ...Configuring the System 51 SCOTT SAFETY 087 0067 REV A Figure 27 Override Status Screen ...

Page 74: ...rge stations that provide the RFID functions The software allows the reading and writing of data pertaining to the cylinders used in relation to the charge station See Figure 28 Figure 28 RFID Read Write Screen To Write data to the Tag enter the data into the fields on the screen then press the Write RFID Tag to Write the data To Read data from the Tag press the Read RFID Tag button on the screen ...

Page 75: ...SCOTT SAFETY 087 0067 REV A 087 0067 Rev A Chapter 4 OPERATION Chapter Overview This chapter covers the following topics Compressor Overview Charge Station Overview Storage Overview ...

Page 76: ...ture from the compressor intercooler and after cooler air circuits During normal operation the dump solenoid values are activated automatically every 15 minutes The condensate container collects the moisture from the moisture separators The container is drained as needed Discharge pressure achieved When the discharge pressure reaches the maximum preset level the compressor is unloaded The moisture...

Page 77: ...mance and conditions to the operator Figure 29 shows an example of a compressor screen For more details See Configuration and Setup on page 21 Figure 29 Compressor Screen Example Compressor Process This section provides a general overview of the compressor process as each model varies Warning Never leave the Stationary Air Compressor system unattended while the compressor is in use A Scott trained...

Page 78: ...operations 5 During normal operations the compressor monitors these specific parameters to ensure proper operations There are numerous items and include discharge temperature CO concentration DP level oil level each stage pressure and more Additionally the HMI provides helpful items for the operator that include Alerts Information and Checklists See Using the Compressor HMI on page 25 6 Depending ...

Page 79: ...tempt to perform service while the compressor system is in use in the Automatic mode When the compressor system is in the Automatic mode the compressor will restart when the storage pressure drops approximately 6200psi below maximum pressure This can happen at any time without warning Failure to observe this warning could result in serious injury or death Compressor E Stop Button This section cove...

Page 80: ...ir Consult State and local occupational health and industrial safety ordinances for additional requirements Proper installation of the charge stations must be performed in accordance with Scott Safety requirements for optimum performance and adequate warranty coverage Maintenance and repair of the system must be performed by a Scott trained and certified technician Automatic Cascade The principle ...

Page 81: ...ation See Configuration and Setup on page 21 Other models do provide analog gauges but do not provide a touch pad controller Warning When settings are changed ensure those changes are communicated to all affected personnel Depending on the configuration the charge station may be controlled via the HMI In general the HMI is used to start and stop the compressor and to provide information about the ...

Page 82: ...hout LCD Automatic Cascade Bulk and Dual Pressure See 004445 8004447 on page 61 8004450 8004451 Analog System without LCD Automatic Cascade Bulk and Single Pressure See 8004450 8004451 on page 62 Table 21 8004440 8004448 8004442 8004444 8004452 Interfaces Details REFERENCE NUMBER ITEM 1 LCD 2 Manual Air Flow On Off Knob Allows air pressure from either the compressor or the storage to the charge st...

Page 83: ...uge Indicates the SCBA pressure 2 Manual Air Flow On Off Knob Allows air pressure from the storage to the SCBA cylinder 3 Pressure Regulator Controls the pressure output to the SCBA For use only by service technician 4 Compressor Pressure Analog Gauge Indicates the compressor pressure 5 Storage Pressure Analog Gauge Indicates the storage pressure 6 Schrader Valve To calibrate CO 7 Schrader Valve T...

Page 84: ...M 1 SCBA Fill Pressure Analog Gauge Indicates the SCBA pressure 2 Manual Air Flow On Off Knob Allows air pressure from the storage to the SCBA cylinder 3 Pressure Regulator Controls the pressure output to the SCBA For use only by service technician 4 Compressor Pressure Analog Gauge Indicates the compressor pressure 5 Storage Pressure Analog Gauge Indicates the storage pressure 6 Schrader Valve To...

Page 85: ...increases as temperature increases When charging cylinders in temperatures below freezing 32 F 0 C frequently check air pressure and release excess pressure as the cylinder warms to normal room temperature Failure to do so will cause cylinders to be in an overcharge condition increasing the risk of cylinder failure and leading to personal injury or death Fill Pressure Adjustments This section cove...

Page 86: ...ot showing See Figure 35 Table 24 Cylinder Charging Controls REFERENCE NUMBER ITEM 1 SCBA Fill Pressure Analog Gauge Indicates the SCBA pressure 2 Manual Air Flow On Off Knob Allows air pressure from the storage to the SCBA cylinder 3 Pressure Regulator Controls the pressure output to the SCBA For use only by service technician 4 Compressor Pressure Analog Gauge Indicates the compressor pressure 5...

Page 87: ...mum pressure rating for the breathing air cylinders to be filled Filling breathing air cylinders beyond their maximum pressure rating may result in serious damage to the cylinder or cylinder valve A damaged cylinder may rupture and can cause serious personal injury or death 6 Close both bleed valves item 1 on the fill station finger tight one bleed valve on each side of the fragmentation chamber d...

Page 88: ...the chamber door 9 Open the Manual Air Flow On Off Knob 1 8 to 1 2 turn counterclockwise 10 For units with the Dual Pressure option set the switch to the selected breathing air cylinder pressure No other fill regulator control is available to the operator See Figure 34 and Table 24 Warning Do not attempt to charge the breathing air cylinder if the correct pressure setting is not available on the D...

Page 89: ... charge adapter Turn counterclockwise to tighten Hand tighten the connector Do not use tools to tighten 3 To charge two cylinders remove the plug from the other charge adapter and mount the second cylinder Hand tighten the charge adapter Never leave an unused charge adapter open When charging only one cylinder verify that the cap is secure on the unused adapter 4 Open the breathing air cylinder va...

Page 90: ...llow this warning may result in catastrophic failure of the cylinder leading to serious personal injury or death 10 Adjust the fill rate as follows a Slowly turn the Manual Air Flow On Off Knob counterclockwise to increase the rate at which the cylinders are filled b Watch the pressure reading on the breathing air SCBA Cylinder Pressure Gauge c If the fill rate is too high turn the Manual Air Flow...

Page 91: ...so that the Yellow lock bars are not showing around the chamber door Rotate the chamber door 180 until it clicks into position 15 Close the cylinder valves on the mounted breathing air cylinders 16 Slowly open the bleed valve just enough to vent the air lines to the cylinders Vent until all air flow stops If the air does not stop venting verify that the cylinder valves are closed 17 Hold the cylin...

Page 92: ...Scott storage systems with ASME storage cylinders are protected by single use rupture disks that cannot be tested Each ASME cylinder has the capacity to store 454 standard cubic feet SCF at 5K PSI or 525 SCF at 6K PSI Refer to specific ASME safety standards for additional testing information Storage configuration Storage receivers can be configured together as a single bulk storage bank Bulk Stora...

Page 93: ...orage pressure indicated by either gauges or HMI depending on the model Also indicators will be based on the configured storage volume method of the receivers bulk volume or cascade volume The time required for charging the air storage system depends on the number and pressure rating of the storage cylinders If cylinder pressure does not build properly contact a Scott certified service technician ...

Page 94: ...ontrol valves for monitoring and controlling the flow of compressed air in each cylinder Each cylinder may be isolated or shut off to prevent compressed air from entering or exiting the cylinder To isolate a cascaded cylinder simply turn the control valve clockwise to shut off the air flow Turn the valve counterclockwise to allow the compressed air to flow as normal ...

Page 95: ...7 REV A 087 0067 Rev A Chapter 5 MAINTENANCE Chapter Overview This chapter covers the following topics Storage Cylinder Inspection Breathing Air Cylinder Inspection Maintaining the Compressor Troubleshooting the Compressor ...

Page 96: ...the air from damaged cylinders may result in personal injury or death Inspect the storage cylinders and verify the latest inspection date Storage cylinder inspection should be performed on a routine basis as determined by specific organization requirements ASME cylinders do not require hydrostatic testing but include a drain valve and gauge If installed safety valves on ASME cylinders must be test...

Page 97: ...ction and hydrostatic testing of cylinders by a licensed retester See Figure 40 and Table 26 Figure 40 Breathing Air Cylinder Markings 2 Visually inspect cylinder and valve assembly for physical damage such as dents or gouges in metal or in composite wrapping Cylinders which show physical damage or exposure to high heat or flame such as paint turned brown or black decals Table 26 Cylinder Manufact...

Page 98: ...loration cracks in the cylinder or the composite wrapping peeling of the outer layers of the composite wrapping and or bulging of the cylinder wall shall be removed from service and emptied of compressed air 3 Always check the pressure rating of the selected breathing air cylinder s to be filled The rated pressure usually follows the DOT or TC material identification as shown See Figure 46 and Tab...

Page 99: ...d Maintenance Schedule Users ITEM WEEKLY 90 DAY 50 HOUR 200 HOURS OR ANNUALLY 500 HOURS OR ANNUALLY Air Sample X Auto Drain System Service X Auto Drain System Function X Condensate Container Empty As Required Carbon Monoxide Monitor Calibrate X Crankcase Oil Level Check X Crankcase Oil Change Break in X Crankcase Oil Filter Break in X Crankcase Oil Change X Crankcase Oil Filter Change X Drive Belt...

Page 100: ...cture instruction for your type of sample kit Note Performed at 50 hours initially adjust for operating conditions Note Basic design hours only replacement time frame is determined by air sampling Dew Point Monitor Note The first 90 days inspection and service requires the assistance of a Scott Certified Technician Note Use only Anderol 500 oil or XL 700 oil available from your local Scott distrib...

Page 101: ... Weekly Run the compressor for a period of not less than one hour allowing for at least four condensate drain cycles This prohibits moisture build up in the unit and provides proper lubrication Nuts Screws Fittings Inspect Weekly Inspect all nuts screws and fittings for tightness Condensate Container Drain Periodic See Draining the Condensate Container on page 79 Electrical Fuses Replace Fuses Ino...

Page 102: ...outside of the electrical control box See Figure 42 Only use replacement fuses with the same size and rating as the fuse being replaced After replacing any fuse be sure to notify a Scott trained and certified service technician to schedule a thorough system check as soon as possible If the replaced fuse blows in a short time secure the compressor system with your lock out tag out procedures and no...

Page 103: ... 43 Figure 43 Motor Saver Button Location If the motor s current is overloaded then the automatic reset thermal limiter shuts the entire device off To reactive the device press the reset button after the thermal condition has passed Resetting the High Pressure This section covers resetting the high pressure The output pressure from Stage 5 is monitored for safety When the pressure output reaches 7...

Page 104: ...ge the filter 1 Loosen the wing nuts to open the filter housing 2 Remove the cover and inspect the element for excessive build up of dirt and particles 3 Install a new element as needed and replace the cover Figure 45 Inlet Filter Location Checking the Purification Filters This section covers checking the purification filters The purification filters should be checked to ensure they are in good op...

Page 105: ...e Figure 47 Figure 47 Drive Belt Location Changing the Oil This section covers changing the oil Caution Ensure the oil is changed according to the recommended maintenance schedule and that the proper type of oil is used See Table 27 1 Remove the oil drain plug 1 See Figure 48 2 Drain out the old oil 3 Replace and tighten the oil drain plug 4 Turn the bleed value 2 counter clockwise This allows the...

Page 106: ...84 CHAPTER 5 MAINTENANCE 087 0067 REV A SCOTT SAFETY Figure 48 Oil Drain Location 3 1 2 ...

Page 107: ...n the previous stage 2 Check gauge against a gauge known to be accurate 3 For existing installations Check settings and function of all control values Clean pipeline filters and service elements as needed For new installations Ensure protective plugs and blanks have been removed from ports and that all control values are correctly set Pipe work must be of ample size with a minimum of bends Joint g...

Page 108: ...erheating 1 Possible third stage plunger failure 1 Dismantle and examine third stage plunger Replace if needed Excessive noise 1 Oil level low 2 Pulley loose 3 Belt drive worn 4 Vibration in machine 5 Pulley out of line 6 Worn bearings 1 Check oil level and fill 2 Tighten pulley 3 Replace worn belts 4 Insecure mounting Tighten mounting bolts 5 Inspect and adjust the alignment of the pulley 6 Disma...

Page 109: ...SCOTT SAFETY 087 0067 REV A 087 0067 Rev A Appendix A SPECIFICATIONS Appendix Overview This appendix covers the following topic Specifications ...

Page 110: ...tor on the side for customer LAN CAT5E cable up to 300Feet Max for LAN Horse Power 7 5 10 15 or 20 Motor 208VAC 1PH 60Hz 208VAC 3PH 60Hz 230VAC 1PH 60Hz 230VAC 3PH 60Hz 380VAC 3PH 50Hz 440VAC 3PH 50Hz 460VAC 3PH 60Hz Oil Volume 5 Quarts Recommended Type Synthetic Operating Pressure Max 6K PSI to 7K PSI Stages Five Charging Rate 18 scfm to 29 scfm Inlet Pressure Atmospheric Oil Pressure 35 to 60 PS...

Page 111: ...Automatic Material Steel body aluminum manifold and plastic cover Dimensions 65 65Hx30 0Wx25 00 D 1667 51Hx762 0Wx635 00Dmm Weight 811Lbs 367 86Kg Operating Temperature 15 0 to 125 F 9 4 to 51 6 C Storage Unit Attached Rack Cylinder Capacity 2 or 4 Cascade Methods Automatic or Bulk Supported Cylinders ASME Vertical Material Rack Steel frame plastic cover Cylinder Steel Dimensions For 2 Cylinder 65...

Page 112: ...90 APPENDIX A SPECIFICATIONS 087 0067 REV A SCOTT SAFETY ...

Page 113: ...SCOTT SAFETY 087 0067 REV A 087 0067 Rev A Appendix B SUPPORT Appendix Overview This appendix covers the following topics Technical Service Limited Warranty ...

Page 114: ... Technical Support Telephone 1 800 247 7257 E Mail scotttechsupport tycoint com Web Site http www scottsafety com United Kingdom Scott Safety Pimbo Road Skelmersdale Lancashire WN8 9RA UK Telephone 44 0 1695 727 171 E Mail scottint uk tycoint com Web Site http www scottsafety com Australia New Zealand Scott Safety Customer Service 137 McCredie Road Guildford NSW 2161 Australia Telephone 131 772 E ...

Page 115: ... 02 445 2793 Fax 971 02 445 2794 E Mail scott sales emirates tycoint com China China Beijing Technical Support Office Beijing branch Shanghai Eagle Safety Equipment Co Ltd Suite 708 Scitech Tower No 22 Jianguomenwai Avenue Chaoyang District Beijing 100004 P R China Telephone 86 10 65150005 Asia Scott Safety Asia Service Dept 2 Serangoon North Ave 5 07 01 Singapore 554911 Telephone 65 6883 9671 Fax...

Page 116: ...ts or damage caused by any repairs of or alterations to THE PRODUCTS made by owner or any third party unless expressly permitted by SCOTT product manuals or by written authorization from SCOTT To obtain performance under this warranty and as a condition precedent to any duty of SCOTT the purchaser must return such products to SCOTT a SCOTT authorized distributor or a SCOTT authorized service cente...

Page 117: ... Fuses Location 80 G General Safety Information xvii Guide Conventions xii Guide Overview xi H High Pressure Button Location 81 HMI Charge Station Screen 32 Compressor Screen 25 Firmware Version 22 Login Screen 23 I Information General Safety xvii Inlet Filter Location 82 Installation Checklist 13 L Location Condensate Container 80 Drive Belt 83 Fuses 80 High Pressure Button 81 Inlet Filter 82 Mot...

Page 118: ...ID Read Write Scanner 17 RFID Read Write Scanner Parts 17 RFID Read Write Software Screen 52 S Scanner RFID Read Write 17 Screen RFID Read Write Software 52 Storage Unit Example 8 Major Parts Example 9 T Technical Support Contact Information 92 Troubleshooting Matrix 85 W Warnings and Cautions Device Use and Care xix Working with Compressed Air xix Working with Compressed Air Warnings and Cautions...

Page 119: ......

Page 120: ...Monroe Corporate Center P O Box 569 Monroe NC 28111 Telephone 800 247 7257 FAX 704 291 8330 Web www scottsafety com ...

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