Scotsman DB-101 Owner'S Manual Download Page 16

SCOTSMAN WOOD FURNACE – INSTRUCTION MANUAL 

 

Scotsman

 

 

Jun

-10

 

15

The furnace must not be installed as a gravity system as the controls are not designed for this 
type of operation. 

 

The dimensions and locations of permissible openings in casings for ducts, blower, or 
emergency air are clearly identified on the furnace or on specific templates enclosed in the 
firebox. 

 

DO NOT

 use duct elbows having an inside radius of less than 6 in (155mm).  Use only 16 x 20 

in. duct “S” type interconnection for this furnace. 

 

Make or enlarge the openings in the wood furnace casing exactly as identified for add-on 
connection and on the appropriate side, trim the furnace insulation flush with cut opening.  
Fasten edges of insulation securely with metal straps or bend tabs of duct starting collar over 
insulation edge to hold it in place. 

 

Make all duct connections for the “S” type interconnection, see Fig. S101-5. 

 

CAUTION

 -

 

The DB-101 Add-On is 

NOT

 certified for installations using a divider in the plenum 

of the oil furnace.  An Add-On unit must only be connected to a furnace, duct system and 
chimney, which are in good operating condition.  

DO NOT

 relocate any of the safety controls in 

the original furnace installation.  Operate the oil-fired unit periodically to ensure that it will 
operate satisfactorily when needed. 

 

DO NOT

 connect to duct work so that a reverse flow is possible.  Before attempting 

installation, determine if there is suitable space available in the furnace area for the furnace 
connection outlined herein. 
The external static pressure in the warm air duct to the house of the original system must be 
measured prior to any changes to the system.  These are to be reset to the same values after 
the add-on procedure to maintain airflow through the oil furnace. 
An important requirement of this type of installation is that when installed in an existing system 
the main ducts may have to be lowered to assure proper and safe clearances from 
combustible material.  See Fig. S101-1. 

 

After all connections are made a static pressure test and/or temperature measurement must 
be made in the outlet plenum of the wood furnace.  This is a simple procedure and is outlined 
as follows using a Dwyer Model 25 or equal inclined manometer: 

 

Drill hole in wood outlet plenum.  Level inclined manometer and adjust to zero, insert 
manometer tube (Pressure end).  With all duct work and doors in place static pressure should 
measure 0.2 in (50 Pa) with blower running. 

 

Pressure may be corrected by the following measures: 

 

1)  Change blower pulley size (usually decrease) 
2)  Change blower motor pulley (usually increase) 
3)  Increase return air duct area (if restricted) 

 

CAUTION

 – Current draw by blower motor should be checked after making any pulley change.  

If motor now draws greater current than that shown on the nameplate a larger more powerful 
motor must be installed. 

 

IMPORTANT

 – 

DO NOT

 change the blower. 

Summary of Contents for DB-101

Page 1: ...RE INSTALLING FURNACE OR LIGHTING FIRE CONSULT LOCAL AUTHORITIES IF IN DOUBT ABOUT YOUR LOCAL FIRE SAFETY REGULATIONS ALL INSTALLATIONS MUST BE MADE IN ACCORDANCE WITH LOCAL AND STATE OR PROVINCIAL CO...

Page 2: ...t 17 Appendices APPENDIX A Warranty DIAGRAMS S101 1 Add On to Oil Clearances S101 2 Add On to Oil S type duct S101 3 Gravity Return Air Kit S101 4 Base for use on Combustible Floor S101 5 Controls Pla...

Page 3: ...h 36 Diameter 23 Secondary Heat Exchanger 14 gauge steel Fire Box Door Cast Iron 13 x 13 Warm Air Plenum 32 x 25 3 8 Return Air Plenum N A Air Filter Size 16 x 20 x 1 Blower Size G10 10 Blower Motor 1...

Page 4: ...anufactured logs compressed wood Before adding fuel to an existing fire turn up the thermostat for about five minutes or lift damper chain to hold damper fully open for about one minute before opening...

Page 5: ...s smoke pipe and chimney allowing large amounts of creosote to form To reduce creosote build up during periods of low heat requirements i e Spring and Fall it is recommended to fuel the wood furnace w...

Page 6: ...Cleaning should be done whenever there is more than 1 4 inch of build up on the heat exchanger or 3 inches of ash in the base If the wood furnace is to be left unused for an extended period of time m...

Page 7: ...the following precautions should be taken DO NOT shut off power The blower must be kept running to disperse excessive heat Manually close the damper door by unhooking the chain Check controls for pro...

Page 8: ...he cover is an option available from your Kerr dealer The kit must be installed on the cabinet side directly opposite to the entry of the blower or oil furnace S connection ductwork Manually open the...

Page 9: ...fuel within the above clearances or within the space required for charging and ash removal o Establish a routine for storage of fuel care of the appliance and firing techniques 2 0 INSTALLATION INSTRU...

Page 10: ...ig S101 4 The location of the furnace must be as close as possible to the tile lined brick chimney or factory built solid fuel approved chimney ULC S629 Keep in mind also the day to day operation and...

Page 11: ...e flue gases are forced to fully heat the secondary heat exchanger which will maintain higher furnace efficiency The furnace must be located to meet a minimum venting distance needed between the furna...

Page 12: ...lue key pipe dampers and check draft controls located on or in the flue pipe 4 The flue pipes of the appliances are connected to a manifold as close to the chimney as practicable or directly to the ch...

Page 13: ...duct a 2 51 mm minimum clearance must be maintained between the warm air supply ducts and all joists or combustible material See Fig S101 1 Return air ducts including main ducts and branch ducts on s...

Page 14: ...m the yellow wire leading to the blower compartment and both red and yellow wires marretted off then there would be no need for the switching relay Honeywell R4222D 1013 or equiv In that case the two...

Page 15: ...end of the wire on to the other side of the normally open contacts relay spade 3 8 Remove the yellow low speed wire from the blower motor this should be the selected low speed in the furnace wiring bo...

Page 16: ...a reverse flow is possible Before attempting installation determine if there is suitable space available in the furnace area for the furnace connection outlined herein The external static pressure in...

Page 17: ...h technicians shall be licensed to perform this service The installation shall comply with the applicable requirements of CSA standard B365 Installation Code for Solid Fuel Burning Appliances and Equi...

Page 18: ...s main disconnect switch within view 2 Wiring cables protected from heat and not touching hot surfaces FLUE AND SMOKE PIPE INSPECTION 1 Flue inner size equivalent to 7 round or larger 2 Separate entry...

Page 19: ...ON CAPABILITY Add on furnaces such as the Kerr Scotsman and Scotty SS can be installed with oil fired warm air furnaces such as the Kerr Gemini that have continuous blower circulation capability A rel...

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