Scotsman DB-101 Owner'S Manual Download Page 14

SCOTSMAN WOOD FURNACE – INSTRUCTION MANUAL 

 

Scotsman

 

 

Jun

-10

 

13

2.6.2 ADD-ON

 (Fig. S101-7, Fig. S101-12) 

 

The wood furnace may be installed very satisfactorily in conjunction with another furnace as 
tested by ETLM under standard 78-1 and CSA under standard B365/1981. 

 

In this installation the wood furnace is connected downstream in series with a new or the 
existing oil furnace.  The blower from the existing furnace provides the air circulation.  The 
wood furnace may only be added in series downstream from an oil furnace having an input 
rating (on original nameplate) of between 0.85 and 1.50 gph (US) or SI equivalent. 

 

For oil furnaces having multi-speed blowers with continuous circulation capability

 

Add-on furnaces such as the Scotsman can be installed with oil fired warm air furnaces such 
as the Kerr KD Gemini that have continuous blower circulation capability.  A relay must be 
used if the furnace is to maintain the continuous circulation feature.  The wiring diagram for this 
installation is Fig. S101 – 7, Fig. S1019. 

 

Disconnect Low Speed Circulation Fan Switch if Optional Relay is not used. 

Fig. S101 – 8, Fig. S101-10.

 

 

Disconnecting the circulation fan low speed switch. 

If the red wire from the circulation fan switch, in the furnace wiring box, were disconnected 
from the yellow wire leading to the blower compartment and both, red and yellow wires 
marretted off then there would be no need for the switching relay (Honeywell R4222D 1013 or 
equiv.). 

 

In that case the two blue wires would marrette together at location “A” of “Add-On Wiring” 
diagram, and provide power to the blower on high speed (black wire).  The two blue wires 
being 1.) Wood fan “ON” control and, 2.) Oil fan “ON” control.  Also 120 Volts can be fed back 
through any unused wire from the blower.  All unused wires should be marretted off. 

 

Low Speed Switching Relay (This is an optional part) Fig. S101 – 7, Fig. S101-9. 

The Honeywell (R4222D 1013 or equiv.) relay is to prevent power from being fed to the blower 
motor on two motor windings at the same time. 

 

The red wire from the circulation fan switch (Low Speed) on the oil furnace. 

 

The blue heating wire from the wood fan limit control on high speed. 

 

This relay will disconnect the circulation fan low speed switch and connect the high speed to 
the blower motor when there is a call for heat. 

 

Items required

o

  Switching Relay R4222D 1013 (120 V Coil, 12 amp @ 120 Vac), or equivalent. 

o

  Junction box (4” x 4”) and cover. 

o

  Square extension box (4”x 4” gyproc extension). 

o

  Two plastic universal bushings or junction box connectors. 

o

  White wire (12”), two insulated spade connectors. 

o

  Black wire (6”), two insulated spade connectors. 

o

  Brown wire (12”), two insulated spade connectors. 

o

  Yellow wire (12”), two insulated spade connectors. 

o

  Two cabinet mounting screws. 

Summary of Contents for DB-101

Page 1: ...RE INSTALLING FURNACE OR LIGHTING FIRE CONSULT LOCAL AUTHORITIES IF IN DOUBT ABOUT YOUR LOCAL FIRE SAFETY REGULATIONS ALL INSTALLATIONS MUST BE MADE IN ACCORDANCE WITH LOCAL AND STATE OR PROVINCIAL CO...

Page 2: ...t 17 Appendices APPENDIX A Warranty DIAGRAMS S101 1 Add On to Oil Clearances S101 2 Add On to Oil S type duct S101 3 Gravity Return Air Kit S101 4 Base for use on Combustible Floor S101 5 Controls Pla...

Page 3: ...h 36 Diameter 23 Secondary Heat Exchanger 14 gauge steel Fire Box Door Cast Iron 13 x 13 Warm Air Plenum 32 x 25 3 8 Return Air Plenum N A Air Filter Size 16 x 20 x 1 Blower Size G10 10 Blower Motor 1...

Page 4: ...anufactured logs compressed wood Before adding fuel to an existing fire turn up the thermostat for about five minutes or lift damper chain to hold damper fully open for about one minute before opening...

Page 5: ...s smoke pipe and chimney allowing large amounts of creosote to form To reduce creosote build up during periods of low heat requirements i e Spring and Fall it is recommended to fuel the wood furnace w...

Page 6: ...Cleaning should be done whenever there is more than 1 4 inch of build up on the heat exchanger or 3 inches of ash in the base If the wood furnace is to be left unused for an extended period of time m...

Page 7: ...the following precautions should be taken DO NOT shut off power The blower must be kept running to disperse excessive heat Manually close the damper door by unhooking the chain Check controls for pro...

Page 8: ...he cover is an option available from your Kerr dealer The kit must be installed on the cabinet side directly opposite to the entry of the blower or oil furnace S connection ductwork Manually open the...

Page 9: ...fuel within the above clearances or within the space required for charging and ash removal o Establish a routine for storage of fuel care of the appliance and firing techniques 2 0 INSTALLATION INSTRU...

Page 10: ...ig S101 4 The location of the furnace must be as close as possible to the tile lined brick chimney or factory built solid fuel approved chimney ULC S629 Keep in mind also the day to day operation and...

Page 11: ...e flue gases are forced to fully heat the secondary heat exchanger which will maintain higher furnace efficiency The furnace must be located to meet a minimum venting distance needed between the furna...

Page 12: ...lue key pipe dampers and check draft controls located on or in the flue pipe 4 The flue pipes of the appliances are connected to a manifold as close to the chimney as practicable or directly to the ch...

Page 13: ...duct a 2 51 mm minimum clearance must be maintained between the warm air supply ducts and all joists or combustible material See Fig S101 1 Return air ducts including main ducts and branch ducts on s...

Page 14: ...m the yellow wire leading to the blower compartment and both red and yellow wires marretted off then there would be no need for the switching relay Honeywell R4222D 1013 or equiv In that case the two...

Page 15: ...end of the wire on to the other side of the normally open contacts relay spade 3 8 Remove the yellow low speed wire from the blower motor this should be the selected low speed in the furnace wiring bo...

Page 16: ...a reverse flow is possible Before attempting installation determine if there is suitable space available in the furnace area for the furnace connection outlined herein The external static pressure in...

Page 17: ...h technicians shall be licensed to perform this service The installation shall comply with the applicable requirements of CSA standard B365 Installation Code for Solid Fuel Burning Appliances and Equi...

Page 18: ...s main disconnect switch within view 2 Wiring cables protected from heat and not touching hot surfaces FLUE AND SMOKE PIPE INSPECTION 1 Flue inner size equivalent to 7 round or larger 2 Separate entry...

Page 19: ...ON CAPABILITY Add on furnaces such as the Kerr Scotsman and Scotty SS can be installed with oil fired warm air furnaces such as the Kerr Gemini that have continuous blower circulation capability A rel...

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