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SCIFIT STEP ONE, Service Manual

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SCIFIT STEP ONE Service Manual Download Page 77

SPECIFICATIONS

ELECTRICAL PARTS REMOVAL/REPLACEMENT

74

            SCIFIT        Scientific Solutions For Fitness        SCIFIT        Scientific Solutions For Fitness        SCIFIT

SPECIFICATIONS

conTroLLEr BoArD W/ ADApTEr BrAckET rEpLAcEmEnT

Follow steps 1 thru 3 in the “Controller Board w/ Adapter Bracket Removal” section only in 
reverse.

 

Summary of Contents for STEP ONE

Page 1: ...Service Manual Before Using this product read this manual and follow all safety rules and operating instructions RECUMBENT STEPPER TM ...

Page 2: ...2 MACHINE PLACEMENT 3 MECHANICAL REMOVAL REPLACEMENT 4 64 SEAT ASSEMBLIES 4 5 LEFT RIGHT HANDLEBARS 5 12 LEFT RIGHT ANGLE INDICATOR CLAMPS 12 14 LEFT RIGHT OUTER HANDLES 15 20 LEFT RIGHT PIVOT LINKS 21 24 PIVOT BLADE 25 29 LOWER UPPER COVERS 29 31 LEFT RIGHT ASSEMBLY LINKS 32 37 LEFT RIGHT PEDAL BELTS 37 40 LEFT RIGHT BELT TENSION SPRING 41 44 DRIVE BELT 45 47 LEFT RIGHT CLUTCH PULLEY 47 51 POLY V...

Page 3: ... REMOVAL REPLACEMENT 65 74 CONSOLE AND CONSOLE BRACKET 65 66 MID STEP COUNTER CABLE 66 67 STEP COUNTER MAGNET SENSOR CABLE 68 69 BATTERY 70 72 CONTROLLER W BRACKET 73 74 EXPLODED VIEW 81 98 ELECTRICAL WIRING DIAGRAM 75 ELECTRICAL TROUBLESHOOTING 76 79 MECHANICAL TROUBLESHOOTING 80 MAINTENANCE CONTACT INFORMATION 99 ...

Page 4: ...mportant information WARNINg SAFETy INFORMATION Read all instructions before doing service on a SCIFIT exercise machine Save these instructions for future reference Close supervision is necessary when doing service on the exercise machine by or near children or individuals with disabilities Keep children away from the machine when being serviced It is recommended to place an OUT OF ORDER sign on t...

Page 5: ...g Resistance Manual Fit Quik Constant Workout ISO Strength 7 Pre programmed Hills profiles Heart Rate Stress Test and Random Class A Within U S Canada 5 years parts 1 year labor Outside U S 5 years parts no labor Weight Max User Weight Power Resistance System Programs Accuracy Class Warranty 1742mm 69in 1220mm 48in 766mm 30in 2 SPECIFICATIONS SCIFIT Scientific Solutions For Fitness SCIFIT Scientif...

Page 6: ...ing the lift handle at the rear of the machine carefully lift and move the machine to a safe and level location that will provide you a safety perimeter to remove parts see diagrams below LIFT HANDLE SCIFIT Scientific Solutions For Fitness SCIFIT Scientific Solutions For Fitness SCIFIT When removing parts from the machine place them in a location that is away from walking traffic to avoid injury t...

Page 7: ...embly backwards until iti sc ompletely offof t hem achine seatt rack TO REMOUNT Repeat steps 1 and 2 in reverse to place the seat assembly back onto the machine REMOVE LIFT AND hOLD Step 1 Place one hand on the seatc ushionba cks upport Step 2 Use the other hand to pull upward and hold theye llow T Handlel ocated inf rontof t hes eat Step 3 Slide the seat assembly backwards until iti sc ompletely ...

Page 8: ...d the Foot AssistP edal located inf rontof t hes eat Step 3 Slide the seat assembly backwards until iti s completely offof t hem achine seatt rack TO REMOUNT Put the seat assembly onto the track then press down on the Foot Assist Pedal to position the seat assembly back onto the seat track REMOVE PLACE FOOT hERE 3 16 T Handle Allen Hex Small Deadblow Hammer Narrow Edge Plastic Punch Use a 3 16 all...

Page 9: ...ush the yellow handlebar clamp outward to loosen the grip on the handlebar Step 2 Loosen the clamp by turning the thumb nut A5406 with your fingers counterclockwise Step 3a Continue to turn the thumb nut until it comes completely off of the threaded rod then remove the lever clamp A5137 threaded rod A5407 and clamp barrel A5408 Step 3b ...

Page 10: ...7 Use a narrow edge punch and small dead blow hammer to gently tap the sleeve clamp A5135 outward from the handlebar tube Step 4 PUSH TABS INWARD Firmly grab the left handlebar A5171 and pull it completely out of the tube Step 5 Push the tabs of handlbar inner tube end plug A5134 inward to dislodge it from the handlebar tube Step 6a ...

Page 11: ...ific Solutions For Fitness SCIFIT After the endcap has been dislodged remove it from the end of the tube Step 6b Slide the clamp sleeve completely off of the handlebar tube Step 7 SPECIFICATIONS rIghT hAnDLEBAr rEmovAL Follow the steps in the Left handlebar Removal section for the right handlebar A5170 ...

Page 12: ... TUBE Position the clamp sleeve with the lipped edge facing the molded handle then slide it onto the handlebar tube Step 1 Align the tabs of the inner tube end plug and insert it into the end of the tube making sure the tabs pop up through the open holes Step 2 3 16 T Handle Allen Hex Silicon Spray Small dead blow hammer Loctite 271 Tools Required SPECIFICATIONS LEFT hAnDLEBAr rEpLAcEmEnT ...

Page 13: ...o the outer handlebar tube until it meets with the sleeve clamp Step 3 SLEEVE CLAMP ALIGN HOLES Lightly spray the tube with silicon spray P3975 so the tube may slide within the tube easier Step 4 Gently tap the sleeve clamp until the lip of the sleeve is flush with the outer tube edge making sure the sleeve clamp and angle indicator clamp holes are aligned Step 5 ...

Page 14: ...e tube with the 0 degree marking Reattach the lever clamp threaded rod clamp barrel and thumb nut previously removed Step 6 Align the knotch indicator on the tube with the 0 degree marking on the angle indicator clamp Step 7 Place a small amount of Loctite 271 on the threads of the set screw and use a 3 16 allen hex to reinsert it into the handlebar tube Step 8 2 7 1 ...

Page 15: ...it does then continue to unclamp the handle and turn the thumb then reclamp until the handlebar does not move Step 9 ALIGNMENT TABS SPECIFICATIONS rIghT hAnDLEBAr rEpLAcEmEnT SPECIFICATIONS LEFT AngLE InDIcATor cLAmp rEmovAL Step 2 Using a separation tool place the tool in between the angle clamp s A5135 opening and separate so the alignment tabs of the clamp are dislodged from the tube hole openi...

Page 16: ...ndicator clamp as shown in the drawing so the 30 is on the right side Step 3 Remove the clamp Step 1 SPECIFICATIONS LEFT AngLE InDIcATor cLAmp rEpLAcEmEnT Tools Required Angle Clamp Separation Tool SPECIFICATIONS rIghT AngLE InDIcATor cLAmp rEmovAL Follow the steps in the Left Angle Indicator Clamp Removal section to remove the right side angle indicator clamp A5135 ...

Page 17: ... Place the separation tool inside the clamp opening and spread apart sliding it onto the tube Step 3 Spread the clamp far enough so that the alinging tabs of the clamp will slip into the hole openings of the tube Step 4 ALIGNMENT TABS Follow the Left Angle Indicator Clamp Replacement steps for the right side Note When replacing the right side verify the 30 is on the left as shown in the diagram SP...

Page 18: ... Place a small cloth over the area where the left transport wheel and endcap are located This will help protect the frame from any damage Step 4a CLOTH SPECIFICATIONS LEFT oUTEr hAnDLE ASSEmBLy rEmovAL Tools Required 7 32 Allen Hex 1 4 Allen Hex 5 8 Socket R atchet Small flat head screwdriver Step 1 Use the tools and follow the steps 1 thru 5 of the Left Handlebar Removal section pages 5 thru 7 St...

Page 19: ...ning so the end of a flat head screwdriver may fit into it Use a small flat head screwdriver to pop out the cap Step 4b Remove the a 7 16 14 nylock nut 1137027 b f ourw ashers 10357 03641 a nd c 7 16 14 x 4 5 black flat head socket screw 10537 08048 Step 5 Rest the unsecured assembly link blade on the cloth so not to damage the blade Step 6 Note Make note of washer locations for replacement purpos...

Page 20: ...7 32 Allen Hex Grab the outer handle assembly A5433 and carefully pull it off of the machine shaft Step 7a Use a 7 32 allen hex to remove the hardware securing the outer handle weldment to the frame shaft Step 7b Remove the hardware a 3 8 USS black flat washer 10537 08102 and b 3 8 16 x 1 black socket button head screw 10537 08099 Step 8 A B ...

Page 21: ... section for the right outer handle A5434 SPECIFICATIONS LEFT oUTEr hAnDLE ASSEmBLy rEpLAcEmEnT Place a small amount of Loctite 271 onto the threads of the screw then loosely attach the screw and flat washer previously removed 2 7 1 Step 1 Carefully place the new outer handle onto the frame shaft Step 2 Tools Required 7 32 AllenH ex 1 4 AllenH ex 5 8 S ocket R atchet L octite 271 Torque wrench wit...

Page 22: ... and the assembly link to the lower outer handle with a 1 4 allen hex and a torque wrench set at 720 in lbs Step 3 5 8 Socket 1 4 Allen Hex Torque Wrench Align the assembly link and the pivot link with the bottom holes of the outer handle and loosely secure them with thehardwarepreviouslyremoved Note Verify the washers are placed in the correct location Step 4 Return to the button head screw then ...

Page 23: ...e tools and follow the steps of the Left Angle Indicator Clamp Replacement section pages 13 and 14 Follow the steps in the Left Outer handle Assembly Replacement section for the right outer handle A5434 SPECIFICATIONS rIghT oUTEr hAnDLE ASSEmBLy rEpLAcEmEnT Step 7 Use the tools and follow the steps of the Left Handlebar Replacement section pages 9 thru 12 ...

Page 24: ... Allen Hex 5 8 Wrench A B x 4 C Step 1 Step 2 5 8 Socket 1 4 Allen Hex Place a towel on the frame then use a 5 8 socket on the lock nut and a 1 4 allen hex on the screw head of the securing hardware for the lower outer handle assembly Remove the a 7 16 14 nylock nut 1137027 b f ourw ashers 10357 03641 a nd c 7 16 14 x 4 5 black flat head socket screw 10537 08048 Note The assembly link may swing do...

Page 25: ... 8 allen hex bit and 5 8 wrench to remove the nut from the top end of the pivot blade Step 4 Remove the securing hardware A 7 16 17 x 1 3 4 black socket head screw 10537 08100 B two washers 10537 03641 C pivot link A5474 and D nylock nut 1137027 A B B C D Follow the steps in the Left Pivot Link Removal section for the right pivot link A5474 SPECIFICATIONS rIghT pIvoT LInk rEmovAL ...

Page 26: ...e Pivot link Washer between the pivot blade and the screw Step 1 Loosely attach the new pivot link to the pivot blade with the hardware previously removed as shown in the diagram Note Verify the washers are placed in the correct location Step 2 Between the pivot link and lower outer handle assembly Outside the pivot link Assembly link Align the assembly link and the pivot link with the bottom hole...

Page 27: ...allen hex and a torque wrench set at 720 in lbs Step 3 Step 4 Secure the hardware of the upper pivot link to the pivot blade using a 3 8 allen hex and a torque wrench set at 720 in lbs with a 5 8 socket attached 3 8 Allen Hex 5 8 Socket TorqueW rench 5 8 Socket 1 4 Allen Hex Torque Wrench Follow the steps in the Left Pivot Link Replacement section for the right pivot link A5474 SPECIFICATIONS rIgh...

Page 28: ... Tools Required Ratchets 3 8 Allen Hex 5 8 Socket 7 32 Allen Hex Remove the securing hardware for the pivot blade and upper part of the left pivot link with a 3 8 allen hex and 5 8 socket Step 1 Step 2 Place a towel on the front leg of the frame and lay the upper part of pivot link on the towel 3 8 Allen hex 5 8 Socket Step 3 Repeat steps 2 and 3 for the right side pivot link ...

Page 29: ...ONS MEChANICAL PARTS REMOVAL REPLACEMENT 7 32 Hex Grab the pivot blade and carefully remove it off the shaft Step 4 Use a 7 32 allen hex to remove the screw securing the pivot blade Step 5 Remove the 3 8 black flat washer 10537 08102 and 3 8 16 x 1 black socket button head screw 10537 08099 Step 6 A B ...

Page 30: ...ONS pIvoT BLADE rEpLAcEmEnT Tools Required R atchets 3 8 AllenH ex Torquew renchw ithr angea bove720i n lbs 5 8 Socket 7 32 Allen Hex Place a small amount of Loctite 271 on the threads of the screw then loosely insert the washer and screw previously removed to hold the blade in place 2 7 1 Step 1 Carefully place the new pivot blade onto the shaft Step 2 ...

Page 31: ...ex to secure the pivot blade Step 5 Place washer between pivot link and pivot blade Place washer between screw and pivot blade Loosely secure the upper part of the left pivot link with the previouly removed hardware 7 16 14 x 1 3 4 black socket heads crew 10537 08100 t wow ashers 10537 03641 pivot link A5474 and nylock nut 1137027 Step 6 Repeat step 5 for the right pivot link ...

Page 32: ...0 in lbs with a 5 8 socket attached Step 7 Repeat step 6 for the right pivot link 29 SCIFIT Scientific Solutions For Fitness SCIFIT Scientific Solutions For Fitness SCIFIT SPECIFICATIONS LoWEr UppEr covEr rEmovAL Phillips screwdriver Ratchet 1 2 Socket Tools Required 1 2 Socket Screw locations Use a 1 2 socket to remove the two 5 16 18 x 1 2 flange bolts 19651 that secure the console bracket to th...

Page 33: ...er screw Upper screw Starting on the left side use a phillips screwdriver to remove the upper and lower phillip pan head screws 1128957 that secure the lower cover to the frame Communication cable Step counter cables Carefully pull the console away from the fame then disconnect the Communication cable and the Step counter cable so the console may be placed to the side Step 2 Step 3 Step 4 Repeat s...

Page 34: ... 1129467 Step 2 Place the lower cover back onto the machine and secure it to the frame with the four pan head screws 1128957 Lower Flat Head Screw Location Upper Screw Location Screw Inside Cover Step 6 Starting on the left side use a phillips screwdriver to remove the upper pan head screw 1128957 the pan head screw inside the rear of the cover 1128957 and lower flat head screw 1129467 that secure...

Page 35: ... Right Angle Phillips Screwdriver 1 4 Allen Hex 5 8 Socket Ratchet Phillips screwdriver Towel Remove the lower cover screws according to steps 3 through 5 of the Lower Upper Cover Removal process page 30 Step 1 Place a 5 8 socket on the lock nut and an 1 4 allen hex on the screw head of the securing hardware for the lower outer handle assembly to remove the hardware 5 8 Socket 1 4 Allen Hex Step 2...

Page 36: ...ill not hit the person s that are servicing the machine Step 4 Place a towel on the front of the frame and rest the unsecured assembly link blade on it so not to damage the blade SPECIFICATIONS MEChANICAL PARTS REMOVAL REPLACEMENT 33 SCIFIT Scientific Solutions For Fitness SCIFIT Scientific Solutions For Fitness SCIFIT Use a right angle phillips screwdriver to remove the 6 x 2 phillips screw 01428...

Page 37: ...am nut Step 7 5 8 Socket 1 4 Allen Step 6 Place a 1 4 allen hex on the socket screw and a 5 8 socket on the jam nut 34 SCIFIT Scientific Solutions For Fitness SCIFIT Scientific Solutions For Fitness SCIFIT SPECIFICATIONS MEChANICAL PARTS REMOVAL REPLACEMENT Carefully remove the assembly link A5352 Step 8 ...

Page 38: ...uter handle assembly Outside the pivot link Assembly link Step 1 Align the bottom end of the assembly link and the pivot link with the bottom holes of the outer handle and loosely secure them witht heha rdwarepr eviouslyr emoved Note Verify the washers are placed in the correct location 35 SCIFIT Scientific Solutions For Fitness SCIFIT Scientific Solutions For Fitness SCIFIT Place a small amount o...

Page 39: ... pivot link and the assembly blade to the lower outer handle with a 1 4 allen hex and a torque wrench set at 720 in lbs with a 5 8 socket Step 3 Return to the upper assembly link area then secure the assembly blade to the left pedal link with a 1 4 allen hex and a torque wrench set at 720 in lbs with a 5 8 socket Reattach the StepOne logo cover with a phillips screw using a right angle screwdriver...

Page 40: ...mEnT Follow the steps in the Left Assembly link Replacement section but for the right assembly link A5352 SPECIFICATIONS MEChANICAL PARTS REMOVAL REPLACEMENT Remove the console and lower upper covers according to the Lower Upper Cover Removal process Step 1 While holding the pedal up remove the pedal belt A5164 from the clutch pulley then gently let the pedal down to a resting position Belt Step 2...

Page 41: ...ook the belt loop from the end of the belt tension spring Pull the belt A5164 out away from the belt roller A1393 Step 5 There are two screws and nuts that secure the belt clamp A5130 to the belt Use a 3 16 allen hex on the flat head screws 10537 08101 and a 1 2 wrench on the nuts 10537 08103 to LOOSEN BUT DO NOT REMOVE so the belt may be removed Step 6 3 16 Allen hex 1 2 Wrench ...

Page 42: ...ler The grooved side will be facing away from the roller then slide it through to allow enough slack to attach to the pedal clamp 3 16 Allen hex 1 2 Wrench Insert the pedal belt until it is flush with the bottom of the clamp Step 1 Insert the belt with the grooves facing toward clamp in between the clamp and the pedal link until it is flush with the bottom of the clamp then tighten the two screws ...

Page 43: ...on spring Step 4 Lift the left pedal and center the belt onto the the clutch pulley Verify that the groove side of the belt is meshing with the grooves of the pulley then release the pedal Belt Step 5 Reattach the covers and console according to the Lower Upper Cover replacement procedure on page 31 Follow the steps in the Left Pedal Belt Replacement section for the right pedal belt A5164 SPECIFIC...

Page 44: ...prIng rEmovAL Remove the console and lower upper covers according to the Lower Upper Cover Removal process Step 1 While holding the pedal up remove the pedal belt A5164 from the clutch pulley then gently let the pedal down to a resting position Belt Step 2 Lift the left pedal to relieve the tension on the return spring Step 3 Spring tension will be less Lift left pedal upward ...

Page 45: ...EMOVAL REPLACEMENT Unhook belt loop from here Step 4 Unhook the belt loop from the end of the belt tension spring Step 5 Detach the tension spring A5458 from spring tension link A4768 SPECIFICATIONS rIghT BELT TEnSIon SprIng rEmovAL Follow the steps in the Left Belt Tension Spring Removal section for the right spring A5458 ...

Page 46: ...ions For Fitness SCIFIT Scientific Solutions For Fitness SCIFIT Step 1 SPECIFICATIONS LEFT BELT TEnSIon SprIng rEpLAcEmEnT Reattach the tension spring to the spring tension link Hook belt loop here Smooth side Grooved side Step 2 Reattach the belt loop to the belt tension spring ...

Page 47: ... onto the clutch pulley Verify that the groove side of the belt is meshing with the grooves of the pulley then release the pedal Belt Step 4 SPECIFICATIONS rIghT BELT TEnSIon SprIng rEpLAcEmEnT Follow the steps in the Left Belt Tension Spring Replacement section for the right spring A5458 Reattach the covers and console according to the Lower Upper Cover replacement procedure on page 31 ...

Page 48: ...T rEmovAL Remove the console and lower upper covers according to the Lower Upper Cover Removal process Step 1 While holding the pedal up remove the pedal belt from the clutch pulley then gently let the pedal down to a resting position Belt Step 3 Step 2 Lift the left pedal to relieve the tension on the return spring Spring tension will be less Lift left pedal upward ...

Page 49: ...on ATTENTION Pinching points may occur when removing the belt please use caution SPECIFICATIONS DrIvE BELT rEpLAcEmEnT Place the drive belt around the brake pulley and over the idler pulley then carefully walk the drive belt onto large pulley s groovest urningi na c lockwise direction Note Verify that belt is centered on the pulley Step 1 Idler pulley Brake pulley ATTENTION Pinching points may occ...

Page 50: ...elt onto the clutch pulley Verify that the groove side of the belt is meshing with the grooves of the pulley then release the pedal SPECIFICATIONS LEFT cLUTch pULLEy rEmovAL Snap ring pliers Tools Required Remove the console and lower upper covers according to the Lower Upper Cover Removal process Step 1 Reattach the covers and console according to the Lower Upper Cover replacement procedure on pa...

Page 51: ...the left pedal to relieve the tension on the return spring Spring tension will be less Lift left pedal upward While holding the pedal up remove the pedal belt from the clutch pulley then gently let the pedal down to a resting position Belt Step 3 Use a snap ring plier to remove the 18mm external snap ring 35314 securing the clutch pulley in place Step 4 ...

Page 52: ...ter Clutch Roller assembly The clutch pulley will only turn in one direction When placing it onto the shaft verify the clutch pulley only turns freely in the direction of the brake Clutch Roller will turn freely counterclockwise Step 1 SPECIFICATIONS LEFT cLUTch pULLEy rEpLAcEmEnT Snap ring pliers Tools Required SPECIFICATIONS rIghT cLUTch pULLEy rEmovAL Follow the steps in the Left Clutch Pulley ...

Page 53: ...er bearing cover onto the shaft to cover the end of the clutch pulley Outer bearing cover Secure the cover and clutch pulley with the snap ring previously removed Step 2 Step 3 Lift the left pedal and center the belt onto the clutch pulley Verify that the groove side of the belt is meshing with the grooves of the pulley then release the pedal Belt Step 4 ...

Page 54: ...hT cLUTch pULLEy rEpLAcEmEnT Follow the steps in the Left Clutch Pulley Replacement section for the right clutch pulley A1375 Step 2 Lift the left pedal to relieve the tension on the return spring Spring tension will be less Lift left pedal upward Remove the console and lower upper covers according to the Lower Upper Cover Removal process Step 1 Reattach the covers and console according to the Low...

Page 55: ...al belt A5164 from the clutch pulley then gently let the pedal down to a resting position Belt Step 3 Step 4 Carefully walk the drive belt P5166 off the large pulley turning in a counterclockwise direction ATTENTION Pinching points may occur when removing the belt please use caution Step 5 Use a 3mm Allen hex to remove the four M5 x 18mm flat head socket screws 0141378 3mm Allen hex ...

Page 56: ... Solutions For Fitness SCIFIT Remove the pulley A5165 Step 6 Step 1 Position the pulley so the countersunk side is facing outward and align the holes of the pulley with the holes on the clutch roller assembly then slide the new poly v pulley onto the clutch roller assembly SPECIFICATIONS poLy v pULLEy rEpLAcEmEnT ...

Page 57: ...ulley Loctite 271 Step 2 Step 3 Use a 3mm Allen hex to remove the four M5 x 18mm flat head socket screws 0141378 3mm Allen hex Place the drive belt around the brake pulley and over the idler pulley then carefully walk the drive belt onto large pulley s groovest urningi na c lockwise direction Note Verify that belt is centered on the pulley Step 4 Idler pulley Brake pulley ATTENTION Pinching points...

Page 58: ...pulley Verify that the groove side of the belt is meshing with the grooves of the pulley then release the pedal Belt Step 5 Step 6 SPECIFICATIONS BrAkE rEmovAL 7 16 deep socket Ratchet Tools Required Remove the console and lower upper covers according to the Lower Upper Cover Removal process Step 1 Reattach the covers and console according to the Lower Upper Cover replacement procedure on page 31 ...

Page 59: ...n the return spring Spring tension will be less Lift left pedal upward While holding the pedal up remove the pedal belt A5164 from the clutch pulley then gently let the pedal down to a resting position Belt Step 3 Step 4 Carefully walk the drive belt P5166 off the large pulley turning in a counterclockwise direction ATTENTION Pinching points may occur when removing the belt please use caution ...

Page 60: ...le from the coil cable located at the front of the brake Step 5 Disconnect the 3 pin brake cable from the side of the brake ATTENTION DO NOT PULL THE CABLE Press the release tab to disconnect the cable from the brake otherwise damage to the cable housing may occur Step 7 Use a 7 16 socket to remove the four 1 4 20 nylock nuts 1137018 and four M6 flat washers 1140355 7 16 Socket ...

Page 61: ... Scientific Solutions For Fitness SCIFIT Step 8 Remove the communication and brake cables from the routing clips attached to the side of the brake then lift the brake pulley assembly S3611 off of the machine Step 1 Place the new brake pulley assembly onto mounting plate SPECIFICATIONS BrAkE rEpLAcEmEnT ...

Page 62: ...on the the brake so the mounting studs are approximately 1 4 from the end of the brake s slot opening See drawing 1 4 from the end Step 3 Loosely place the four 1 4 20 nylock nuts 1137018 and four M6 flat washers 1140355 onto the mounting studs Step 4 Use a 7 16 socket to secure the four 1 4 20 nylock nuts and four M6 flat washers to the brake 7 16 Socket ...

Page 63: ...onnect the 3 pin brake cable to the side of the brake ATTENTION Be cautious when clipping the cable to the brake otherwise damage to the cable housing may occur Step 5 Place two cable routing clips P1933 as shown for routing the 3 pin brake and communication cables For brake cable For comm cable Step 7 Reconnect the 2 pin cable to the brake coil cable ...

Page 64: ...itness SCIFIT Scientific Solutions For Fitness SCIFIT Step 10 SPECIFICATIONS LEFT pEDAL STrAp BUckLE rEmovAL Phillips screwdriver Tools Required Step 1 Separate the strap and buckle by pressing the buckle release tab forward then pull the strap away from the buckle Push release tab forward Strap Buckle Reattach the covers and console according to the Lower Upper Cover replacement procedure on page...

Page 65: ...ckle strap P5476 SPECIFICATIONS LEFT pEDAL STrAp BUckLE rEpLAcEmEnT Step 1 Repeat step 1 thru 3 but in reverse SPECIFICATIONS rIghT pEDAL STrAp BUckLE rEpLAcEmEnT Step 1 Repeat step 1 thru 3 but in reverse of the Left Pedal Strap Buckle Replacement section for the right Note The buckle strap should always be attached on the left outside part of the foot pedal See step 2 diagram SPECIFICATIONS rIgh...

Page 66: ...AL REPLACEMENT 63 SCIFIT Scientific Solutions For Fitness SCIFIT Scientific Solutions For Fitness SCIFIT Step 1 Use a 3 16 allen hex bit with a long shaft to remove the four 5 16 18 x 5 8 socket head screws 10537 08098 that secure the foot pedal assembly A5390 to the casting 1 2 3 4 Screw locations Underside view of leftfoot pedal ...

Page 67: ...from the casting SPECIFICATIONS rIghT FooT pEDAL rEmovAL Follow steps 1 and 2 for the Left Foot Pedal Removal process for the right foot pedal A5391 SPECIFICATIONS LEFT FooT pEDAL rEpLAcEmEnT Follow steps 1 and 2 for the Left Foot Pedal Removal in reverse SPECIFICATIONS rIghT FooT pEDAL rEpLAcEmEnT Follow steps 1 and 2 for the Left Foot Pedal Removal in reverse for the right side ...

Page 68: ...r Fitness SCIFIT Scientific Solutions For Fitness SCIFIT 1 2 Socket Screw locations Use a 1 2 socket to remove the two 5 16 18 x 1 2 flange bolts 19651 that secure the console bracket to the frame Step 1 Communication cable Step counter cables Carefully pull the console away from the fame then disconnect the Communication cable and the Mid step counter cable from the console Step 2 ...

Page 69: ...d Cable Magnet Cable Frame channel The mid step counter cable A5409 is hidden within a frame channel on the upper part of the main frame behind the brake carefully pull out the cable to access the housing connection between the mid cable and the magnet cable A5410 Step 2 SPECIFICATIONS conSoLE AnD conSoLE BrAckET rEpLAcEmEnT Repeat steps 1 thru 3 but in reverse SPECIFICATIONS mID cABLE rEmovAL Rem...

Page 70: ...nnect the mid and magnet cables so the cable may pulled out from the machine Step 3 SPECIFICATIONS mID cABLE rEpLAcEmEnT Route the mid cable through the frame channel as it was removed Step 1 Reconnect the mid cable to the magnet cable Step 2 Step 3 Reattach the covers and console according to the Lower Upper Cover replacement procedure on page 31 ...

Page 71: ...ble Frame channel The mid step counter cable A5409 is hidden within a frame channel on the upper part of the main frame behind the brake carefully pull out the cable to access the housing connection between the mid cable and the magnet cable A5410 Step 2 Remove the console and lower upper covers according to the Lower Upper Cover Removal process Step 1 Disconnect the mid and magnet cables Step 3 ...

Page 72: ... away from the edge of the frame Step 4 Detach the magnet cable from the securing velcro pieces P2754 Hook and P2755 Loop Step 2 Reconnect the magnet cable to the mid cable SPECIFICATIONS mAgnET cABLE rEpLAcEmEnT Step 3 Reconnect the console and begin a workout to verify the Step category on the screen is actually counting If not readjust the magnet cable until a consistant reading is seen on the ...

Page 73: ...ions For Fitness SCIFIT Scientific Solutions For Fitness SCIFIT Pull the lower cover A5032 away from the machine and place to the side Step 3 Lower screw Upper screw Starting on the left side use a phillips screwdriver to remove the upper and lower phillip screws 1128957 that secure the lower cover to the frame Step 1 Step 2 Repeat step 1 for the right side ...

Page 74: ...wire cutters to cut the two tywraps that secure the battery 63127 to the bracket then remove the battery Step 5 JP2 Disconnect the battery cable P1833 from JP2 on the lower controller board Step 4 SPECIFICATIONS ELECTRICAL PARTS REMOVAL REPLACEMENT Disconnect the battery cable from the battery P1564 Step 6 ...

Page 75: ...lack wire Red wire Reconnect the battery cable verifying the black wire is connected to the tab marked and the red wire is connected to the tab marked on the battery Step 1 SPECIFICATIONS BATTEry rEpLAcEmEnT Secure the battery and cable to the bracket with two new tywraps Step 2 Reconnect the battery cable to JP2 on the controller board Step 3 ...

Page 76: ...L Phillips screwdriver Tools Required Use a phillips screwdriver to remove the four 6 32 x 1 2 screws 1128804 and four 6 external tooth washers 33733 that mount the pc board to the bracket Step 2 Disconnect the following cables from the controller board Step 1 1 3 pin brake cable 2 2 pin brake cable 3 Communication cable 4 Battery cable 5 Power entry cable Remove the controller board A5361 Step 3 ...

Page 77: ...NT 74 SCIFIT Scientific Solutions For Fitness SCIFIT Scientific Solutions For Fitness SCIFIT SPECIFICATIONS conTroLLEr BoArD W ADApTEr BrAckET rEpLAcEmEnT Follow steps 1 thru 3 in the Controller Board w Adapter Bracket Removal section only in reverse ...

Page 78: ...ER ENTRY BATTERY Power Entry Cable A5405 Battery Cable P1833 JP3 JP2 P6 JP1 JP4 Comm Cable P4742 STEPONE WIRING DIAGRAM S3611 Brake w 60mm Pulley LWR Controller W Bracket A5361 A5412TS or A5412TSR StepOne SV Console MID Step Counter Cable A5409 Step Counter Magnet Assembly A5410 Step Counter Magnet P1599 S4454 2 pin 3 pin Brake Cables ...

Page 79: ...le Toe nsuret hel ight isv isible yourhe ads houldbe be tween 12a nd18i nchesf romt hel efts idec overof t hem achine ata he ight that putsyoue yesl evel w itht heve nt I fr edl ight isvi sible thisi ndicates that thec onsoleha spow era ndi snot w orkinga si t should The console should be replaced If light is not visible proceed to b b Remove thefront lowercovertogainaccesstothelower c ontroller b...

Page 80: ...icates thec onsole i snot r eceiving anR PMs ignal F ollowt roubleshooting stepsf or NoR PMs ignal I ft hew attsr eading is not 0 the console should be replaced 4 Stride length is too short 3 a Follow troubleshooting steps for No RPM signal 5 When operated steps per minute SPM is 0 stride is 0 watts reading is reasonable for the set r esistance level a Thisi ndicates that thec onsolei snot r eceiv...

Page 81: ...daptordi sconnected t estt hes tarting resistance I ft hes tarting resistance iss till high c heck theba ttery voltage by pl acing thec onsolei nt estm ode I ft heba ttery readsl owert han1 1 5vol ts i ts houldbe r eplaced Else proceed to b b Testf orde fective controller boardbydi sconnecting thebr akec ables connected toJ P1a ndJ P4on t heP Cboa rd C rankt hem achine whilet hec ables aredi sconn...

Page 82: ... detects heart rate with no chest strap present a C heckf ors ourcesof e lectrical interference nearc onsole S ourcesm aybe a nye lectronic device but e specially cell phones m p3pl ayers t elevisions ands omem edical electronic de vices The distance thatc onstitutes near dependsont hede vice c ell phonesa ndm p3pl ayers s houldbe m oveda tl east 36 a wayf romt hec onsolei ft heya res uspectedt ob...

Page 83: ...aking at high resistance coming from belts a C lean pedal belt pulleysa ndpe dal beltsof a nyoi l Thisc ana lso be done if the pedal seems to be slipping on the way down 3 Indexing handle spins 360 degrees and does not stop at 30 degrees a Adjust the set screw on the outer handle up one revolution Symptom 1 Clunking noise and rod end links seem to be loose 2 Squeaking at high resistance coming fro...

Page 84: ...0 CAP BASE 3 2 5 P2144 WHEEL FRONT PROII 2 6 37622 5 16 18 SQUARE NUT 12 7 1170961 NUT ACORN 5 16 18 SST 2 8 1133892 WASHER SPLIT LOCK 5 16 2 ITEM P N DESCRIPTION QTY 9 73783 SCREW 5 16 18 x 1 75 BHSC 2 10 1133712 5 16 INT L W 10 11 171292 5 16 18 x 2 5 SS BTN HD SCREW 4 12 A5215 ENDCAP COVER 4 13 A5449 HANDLE LIFT 1 14 142859 PLASTITE 6 X 5 8 2 15 P1982 DECAL NUMBER 1 1 16 13064 5 16 18 X 2 3 4 H...

Page 85: ...IFICATIONS ExPLODED VIEW 82 SCIFIT Scientific Solutions For Fitness SCIFIT Scientific Solutions For Fitness SCIFIT SHEET 2 OF 18 STEPONE STEPONE SERVICE EXPLODED VIEW SEE PAGE 4 SEE PAGE 3 FOR PART NUMB ERS ...

Page 86: ...SPECIFICATIONS ExPLODED VIEW 83 SCIFIT Scientific Solutions For Fitness SCIFIT Scientific Solutions For Fitness SCIFIT SHEET 3 OF 18 STEPONE STEPONE SERVICE EXPLODED VIEW ...

Page 87: ...CIFICATIONS ExPLODED VIEW 84 SCIFIT Scientific Solutions For Fitness SCIFIT Scientific Solutions For Fitness SCIFIT SHEET 4 OF 18 STEPONE STEPONE SERVICE EXPLODED VIEW A5361 ASSY CONTROLLER BOARD W BRACKET ...

Page 88: ...5139 BRACKET ENCLOSURE LEFT 1 3 A5140 BRACKET ENCLOSURE RIGHT 1 4 P5461 RIVET STUD BRAKE 4 5 1132316 SCREW 8 32 x 5 PHIL THREAD CUTTING 10 6 A5141 BRACKET ENCLOSURE MID LEFT 1 7 A5577 ASSY LOWER ENCLOSURE RIGHT 1 8 A5578 ASSY ENCLOSURE BRACKET LEFT 1 9 A5142 BRACKET ENCLOSURE MID RIGHT 1 NOT TO SCALE SIZE DWG NO A REV WEIGHT SCIENTIFIC SOLUTIONS FOR FITNESS TITLE A Sheet 5 OF 18 STEPONE STEPONE SE...

Page 89: ...SPECIFICATIONS ExPLODED VIEW 86 SCIFIT Scientific Solutions For Fitness SCIFIT Scientific Solutions For Fitness SCIFIT SHEET 6 OF 18 STEPONE STEPONE SERVICE EXPLODED VIEW SEE PAGE 9 FOR PART NUMBERS ...

Page 90: ...IONS ExPLODED VIEW 87 SCIFIT Scientific Solutions For Fitness SCIFIT Scientific Solutions For Fitness SCIFIT SHEET 7 OF 18 STEPONE STEPONE SERVICE EXPLODED VIEW SEE PAGE 10 SEE PAGE 11 SEE PAGE 9 FOR PART NUMBERS ...

Page 91: ...IONS ExPLODED VIEW 88 SCIFIT Scientific Solutions For Fitness SCIFIT Scientific Solutions For Fitness SCIFIT SHEET 8 OF 18 STEPONE STEPONE SERVICE EXPLODED VIEW SEE PAGE 12 SEE PAGE 13 SEE PAGE 9 FOR PART NUMBERS ...

Page 92: ...SPECIFICATIONS ExPLODED VIEW 89 SCIFIT Scientific Solutions For Fitness SCIFIT Scientific Solutions For Fitness SCIFIT SHEET 9 OF 18 STEPONE STEPONE SERVICE EXPLODED VIEW ...

Page 93: ...EM NO PART NUMBER DESCRIPTION Defau lt QTY 1 A5356 ASSEMBLY ARM 1 2 A5130 CLAMP BELT DRIVE 1 3 10537 08103 5 16 18 G8 Lock Nut Black Zinc 4 4 10537 08101 5 16 18 x 1 18 FHSC Black Zinc 2 5 10537 08098 5 16 18 x 5 8 BHSC Black Zinc 6 6 A5391 ASSY FOOTPAD RIGHT 1 7 A5164 BELT ASSY 1 NOT TO SCALE SIZE DWG NO A REV WEIGHT SCIENTIFIC SOLUTIONS FOR FITNESS TITLE Sheet 10 OF 18 STEPONE STEPONE SERVICE EX...

Page 94: ...ART NUMBER DESCRIPTION QTY 1 A5130 CLAMP BELT DRIVE 1 2 10537 08103 5 16 18 G8 Lock Nut Black Zinc 4 3 10537 08101 5 16 18 x 1 1 8 FHSC Black Zinc 2 4 10537 08098 5 16 18 x 5 8 BHSC Black Zinc 6 5 A5390 ASSY FOOTPAD LEFT 1 6 A5164 BELT ASSY 1 7 A5623 ASSY PEDAL ARM W MAGNET LH 1 NOT TO SCALE SIZE DWG NO A REV WEIGHT SCIENTIFIC SOLUTIONS FOR FITNESS TITLE A Sheet 11 OF 18 STEPONE STEPONE SERVICE EX...

Page 95: ...NUMBER DESCRIPTION QTY 1 A5434 ASSY OUTER HANDLE 1 2 25903 SET SCREW DOG POINT 1 3 A5134 PLUG HANDLEBAR INNER 1 4 A5135 SLEEVE CLAMP 1 5 A5136 CLAMP HANDLEBAR 1 6 A5170 ASSY HANDLE OVER 1 7 A5624 ASSY CLAMP HANDLE 1 NOT TO SCALE SIZE DWG NO A REV WEIGHT SCIENTIFIC SOLUTIONS FOR FITNESS TITLE A Sheet 12 OF 18 STEPONE STEPONE SERVICE EXPLODED VIEW ...

Page 96: ...RT NUMBER DESCRIPTION QTY 1 A5433 ASSY OUTER HANDLE 1 2 25903 SET SCREW DOG POINT 1 3 A5134 PLUG HANDLEBAR INNER 1 4 A5135 SLEEVE CLAMP 1 5 A5136 CLAMP HANDLEBAR 1 6 A5171 ASSY HANDLE 1 7 A5624 ASSY CLAMP HANDLE 1 NOT TO SCALE SIZE DWG NO A REV WEIGHT SCIENTIFIC SOLUTIONS FOR FITNESS TITLE A Sheet 13 OF 18 STEPONE STEPONE SERVICE EXPLODED VIEW ...

Page 97: ...SPECIFICATIONS ExPLODED VIEW 94 SCIFIT Scientific Solutions For Fitness SCIFIT Scientific Solutions For Fitness SCIFIT SHEET 14 OF 18 STEPONE STEPONE SERVICE EXPLODED VIEW SEE PAGE 17 ...

Page 98: ...SPECIFICATIONS ExPLODED VIEW 95 SCIFIT Scientific Solutions For Fitness SCIFIT Scientific Solutions For Fitness SCIFIT SHEET 15 OF 18 STEPONE STEPONE SERVICE EXPLODED VIEW SEE PAGE 18 ...

Page 99: ...SPECIFICATIONS ExPLODED VIEW 96 SCIFIT Scientific Solutions For Fitness SCIFIT Scientific Solutions For Fitness SCIFIT SHEET 16 OF 18 STEPONE STEPONE SERVICE EXPLODED VIEW ...

Page 100: ...SPECIFICATIONS ExPLODED VIEW 97 SCIFIT Scientific Solutions For Fitness SCIFIT Scientific Solutions For Fitness SCIFIT SHEET 17 OF 18 STEPONE STEPONE SERVICE EXPLODED VIEW A5412TS NEW or A5412TSR REFURB ...

Page 101: ...SPECIFICATIONS ExPLODED VIEW 98 SCIFIT Scientific Solutions For Fitness SCIFIT Scientific Solutions For Fitness SCIFIT SHEET 18 OF 18 STEPONE STEPONE SERVICE EXPLODED VIEW ...

Page 102: ... of SCIFIT products phone 1 918 359 2000 fax 1 918 359 2045 e mail service scifit com The Product Support department is available by means of email A voice mail service is available 24 hours a day for recording messages to request technical support and to order replacement parts Our mailing address is SCIFIT Systems Inc 5151 S 110th E Ave Tulsa OK 74146 USA UK EUROPEAN CUSTOMER SERVICE phone 44 13...

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Page 104: ...Order online 24 7 at www SCIFIT com ...

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