Schwinn IC ELITE Service Manual Download Page 2

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Important Safety Warnings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

Recommended Tools and Lubes- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5

Reading the Serial Number - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6

Basic Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

Replacement Part Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11

Preventative Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12

Important Contact Numbers - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

Table of Contents

Service Manual

Summary of Contents for IC ELITE

Page 1: ...PN001 7145 08 2007 Service Manual IC Elite IC Pro IC Evolution IC Evolution SR Schwinn IC Bikes...

Page 2: ...Warnings 4 Recommended Tools and Lubes 5 Reading the Serial Number 6 Basic Troubleshooting 7 Replacement Part Instructions 11 Preventative Maintenance 12 Important Contact Numbers 14 Table of Contents...

Page 3: ...e 5 This machine contains moving parts Use Caution Do not wear loose clothing or jewelry 6 This machine is designed for a User s Weight Limit of 300 pounds 136 kilograms Do not use if you are over thi...

Page 4: ...h goes to the smaller resistance knob nylon nut older models and smaller brake assembly bolt 14 7mm wrench used to loosen guide rod nut when replacing guide rod springs 15 5mm Allen wrench used to tig...

Page 5: ...ation in the serial number with the below instructions AAABCCCCCC AAA Day of the year manufactured e g 35 February 4th B Last digit of year manufactured e g 6 2006 CCCCCC Unique code for each individu...

Page 6: ...kePadsaretooTightonMinimumResistance Solution Turn the resistance knob all the way to the right maximum resistance and let it sit for two hours This compresses the guide rod springs allowing space bet...

Page 7: ...ue Figure 3 Figure 4 Problem Chain is too Loose Solution A Use a 15mm wrench or socket to loosen each axle nut of the ywheel B Use a 10mm wrench and turn each chain tensioner bolt 1 4 turn to the righ...

Page 8: ...chain tension by locating the point where the chain is tightest during one revolution of the crank D Check the tension You should be able to move the chain up and down about 3 8 in either direction E...

Page 9: ...sed when the bike has been ridden with loose arms Replace the crank arm if the sqare taper shows damage D Make sure the bottom bracket is tight in the frame and bearings operate smoothly Figure 6 Prob...

Page 10: ...tightly and lifting up and out of the carrier See Figure 8 4 Use a wrench to remove the 10mm nut on the end of the tension control knob 5 Remove the square nut and rod carrier from the tension control...

Page 11: ...lbf in for IC PRO and IC ELITE and 420 lbf in for the EVOLUTION models Check that both pedals are secured and properly attached to the crank arms NOTE Only trained personnel should change the pedals U...

Page 12: ...Rotate the ywheel until the 7mm diameter hole in the Smart Release adjusting plate is visible from the front of the bike 4 Tighten the resistance mechanism to prevent the ywheel from rotating 5 Place...

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