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Tools

1.   Torque wrench w/ 8mm Allen Key socket: used to tighten the 

crank bolts of crank arms to 480 lbf/in.

2.   Pedal wrench: Has 15mm and 9/16” wrench to tighten and loosen 

pedals.

3.  Crank puller: needed to take o  right and left crank arms.

4.  ISIS Insert Plug for Crank Puller, M12 x 1.0

5.   Bottom bracket tool for ISIS Overdrive BB. used to take out bottom 

bracket from frame.

6.   Adjustable wrench: used to tighten or loosen the pop pin 

assembly from frame.

7.   17mm wrench: used to adjust the inside axle nuts closest to the 

flywheel bearings.

8.   15mm wrench: used to loosen the outside axle nut on each side 

of the flywheel bearings.

9.  14mm wrench: used to tighten the nuts of the seat bracket.

10.   13mm wrench: needed during assembly for the front and back 

stabilizers nuts and bolts.

11.  11mm wrench: used to tighten the larger bolt of the brake 

   

 assembly.

12.   10mm wrench: used to adjust chain tensioner bolts during chain 

tightening, transport wheel nut and bolt and front nut of the 
resistance assembly when centering brake pads.

13.   8mm wrench: goes to the smaller resistance knob nylon nut 

(older models) and smaller brake assembly bolt.

14.   7mm wrench: used to loosen guide rod nut when replacing 

guide rod springs.

15.  5mm Allen wrench: used to tighten the bolts on Evolution 

   

 stabilizers.

16.   Phillips Head screwdriver: used to loosen the screw in the 

brake pads and the chain guard screws (newer models).

17.   3mm Allen wrench: used for the screws of the water bottle 

cages.

18.   Smart Release™ adjusting tool: high quality tool specifically 

designed for use with the new adjustable Smart Release™ 
mechanism. (SR Models only).

Lubes

1.  

Schwinn

®

 Fit-Tech Silicone Spray: recommended for the 

brake pads and all moving parts (e.g., handle bar post, seat 
post & slide, pop-pins, resistance knob etc.)

2.  

Schwinn

®

 Equipment Polish: recommended on a damp cloth 

when wiping down the frame after use.

3.  

Schwinn

®

 Citrus Chain Wax: recommend to lubricate 

the chain through the rear hole in the chain guard as the 
flywheel is rotating.

4.  

Schwinn

®

 Quick Shot: recommended for the threads of 

stabilizer bolts and pedals before tightening to crank arms.

We recommend the following tools and lubes to properly assemble, maintain and repair all Schwinn

®

 Indoor Cycling bikes.

Service Manual

5

Recommended Tools and Lubes

Summary of Contents for IC ELITE

Page 1: ...PN001 7145 08 2007 Service Manual IC Elite IC Pro IC Evolution IC Evolution SR Schwinn IC Bikes...

Page 2: ...Warnings 4 Recommended Tools and Lubes 5 Reading the Serial Number 6 Basic Troubleshooting 7 Replacement Part Instructions 11 Preventative Maintenance 12 Important Contact Numbers 14 Table of Contents...

Page 3: ...e 5 This machine contains moving parts Use Caution Do not wear loose clothing or jewelry 6 This machine is designed for a User s Weight Limit of 300 pounds 136 kilograms Do not use if you are over thi...

Page 4: ...h goes to the smaller resistance knob nylon nut older models and smaller brake assembly bolt 14 7mm wrench used to loosen guide rod nut when replacing guide rod springs 15 5mm Allen wrench used to tig...

Page 5: ...ation in the serial number with the below instructions AAABCCCCCC AAA Day of the year manufactured e g 35 February 4th B Last digit of year manufactured e g 6 2006 CCCCCC Unique code for each individu...

Page 6: ...kePadsaretooTightonMinimumResistance Solution Turn the resistance knob all the way to the right maximum resistance and let it sit for two hours This compresses the guide rod springs allowing space bet...

Page 7: ...ue Figure 3 Figure 4 Problem Chain is too Loose Solution A Use a 15mm wrench or socket to loosen each axle nut of the ywheel B Use a 10mm wrench and turn each chain tensioner bolt 1 4 turn to the righ...

Page 8: ...chain tension by locating the point where the chain is tightest during one revolution of the crank D Check the tension You should be able to move the chain up and down about 3 8 in either direction E...

Page 9: ...sed when the bike has been ridden with loose arms Replace the crank arm if the sqare taper shows damage D Make sure the bottom bracket is tight in the frame and bearings operate smoothly Figure 6 Prob...

Page 10: ...tightly and lifting up and out of the carrier See Figure 8 4 Use a wrench to remove the 10mm nut on the end of the tension control knob 5 Remove the square nut and rod carrier from the tension control...

Page 11: ...lbf in for IC PRO and IC ELITE and 420 lbf in for the EVOLUTION models Check that both pedals are secured and properly attached to the crank arms NOTE Only trained personnel should change the pedals U...

Page 12: ...Rotate the ywheel until the 7mm diameter hole in the Smart Release adjusting plate is visible from the front of the bike 4 Tighten the resistance mechanism to prevent the ywheel from rotating 5 Place...

Page 13: ......

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