● A catch basket must be fastened at the end of the delivery line and
a wash-out adaptor must be fitted on the head of the delivery line.
The catch basket and washout adaptor must fit the delivery line
system.
● The concrete must be able to flow freely from the end of the deliv‐
ery line.
● There must be no persons present within an area of 3 m around
the delivery line, at the end of the delivery line and, in particular, in
front of the opening in the catch basket.
● Care must be taken to ensure that any concrete that might be ex‐
pelled from the catch basket cannot injure anybody or cause any
damage.
● The wash-out adaptor must be fitted with a separate, large dump
cock and a pressure gauge.
● The pressure gauge must be kept under constant observation dur‐
ing the cleaning process. The pressure in the delivery line must be
rapidly dumped via the dump cock in the event of a sudden drop in
pressure (concrete column exiting from the end of the line) or in‐
crease in pressure (risk of blockage).
● The sponge ball or the plug used to push the concrete out must be
sufficiently dense that the air does not pass through it into the con‐
crete. In addition, the delivery line must be sealed to the rear when
the sponge ball or plug is caught in the catch basket.
● Only work on the delivery line (particularly when opening the deliv‐
ery line) if it has been depressurised. Make sure that the com‐
pressed air has been dumped completely.
● The dump cock must be opened in such a way that no-one can be
injured by concrete residue that might be expelled from the dump
cock.
● Separate delivery lines that are cleaned with compressed air must
be securely fastened so that they cannot move uncontrollably.
● If continuing distribution systems (e.g. rotary distributors), gate
valves or other delivery line elements are connected to the delivery
line, they must be secured in such a way that they cannot move
uncontrollably.
2.8.4
Protection against water
Water spraying on the machine from random directions has no dam‐
aging effect. The electrical system is protected against spray water,
but is not waterproof.
Safety Manual
Concrete delivery and placing machines
54
01/2018 Rev16 EN
Summary of Contents for SP 1800
Page 1: ...SP 1800 SP 2800 CAT Original operating instructions Stationary concrete pump...
Page 14: ...2 Introduction 12 Trennblatt Einleitung EN fm 01 00 01...
Page 22: ...2 2 Structure of the operating instructions 20 Aufbau BA EN fm 01 05 01...
Page 30: ...2 5 Labelling SCHWING machines 28 Maschinenkennzeichnung SP EN fm 01 04 00...
Page 38: ...2 6 Technical data for SP 1800 2800 CAT 36 Techn Daten SP 1800 2800 CAT EN fm 01 00 00...
Page 68: ...3 Operation 66 Trennblatt_Kapitel Betrieb EN fm 01 00 00...
Page 78: ...3 3 Electrical connection optional 76 Elektrischer Anschluss EN fm 01 10 00...
Page 82: ...3 4 EMERGENCY STOP system for SP 1800 2800 80 Not Halt System SP 1800 2800 EN fm 01 02 00...
Page 98: ...3 6 Drive circuit SP 1800 2800 96 Antriebsschaltung SP 1800 2800 EN fm 01 06 00...
Page 128: ...3 8 Operating the pumping line 126 Foerderleitung_Betrieb EN fm 01 15 03...
Page 164: ...3 16 Control of operations SP 1800 2800 162 Betriebsueberwachung SP 1800 2800 EN fm 01 00 00...
Page 181: ...3 18 Cleaning Reinigung EN fm 01 18 04 179 Fig 124 Trap basket Fig 125 Cleaning head...
Page 190: ...3 18 Cleaning 188 Reinigung EN fm 01 18 04...
Page 214: ...3 21 Difficult operating conditions 212 Erschwerter Betrieb EN fm 01 08 01...
Page 218: ...3 23 Technical preconditions for concreting 216 Betontechnologische Vorauss EN fm 01 04 01...
Page 220: ...4 Maintenance 218 Trennblatt_Kapitel Wartung EN fm 01 00 01...
Page 228: ...4 2 Consumable volumes in litres 226 Betriebsstoffmengen SP EN fm 01 00 00...
Page 240: ...4 3 Recommended lubricants and fuels 238 Schmier Betriebstoffempfehlung EN fm 01 22 01...
Page 244: ...4 4 Spare parts and accessories 242 Ersatzteile Zubehoer EN fm 01 05 02...
Page 266: ...4 9 Pressure checks stationary concrete pumps 264 Druckkontrolle SP EN fm 01 01 01...
Page 286: ...4 12 Rock valve 284 Rockschieber EN fm 01 17 01...
Page 305: ...4 15 Multi part pumping pistons optional Mehrteilige Foerderkolben EN fm 01 00 02 303 Fig 204...
Page 306: ...4 15 Multi part pumping pistons optional 304 Mehrteilige Foerderkolben EN fm 01 00 02...
Page 313: ...4 16 Servicing the pumping line Wartung Foerderleitung EN fm 01 15 01 311 Fig 208 Fig 209...
Page 325: ...4 16 Servicing the pumping line Wartung Foerderleitung EN fm 01 15 01 323 Fig 214...
Page 326: ...4 16 Servicing the pumping line 324 Wartung Foerderleitung EN fm 01 15 01...
Page 354: ...4 20 Repair welding 352 Reparaturschweissen EN fm 01 05 01...
Page 355: ...Trennblatt_Kapitel Fernsteuerung EN fm 353 5 Remote control...
Page 356: ...5 Remote control 354 Trennblatt_Kapitel Fernsteuerung EN fm 01 00 00...
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Page 374: ...6 Special equipment 358 Trennblatt_Kapitel Sonderausstattung EN fm...
Page 380: ...6 1 Hydraulic shut off assembly 98383777 364 Hydraulischer Absperrschieber EN fm 01 00 01...
Page 392: ...6 3 Remote pressure cut off DAF 376 Druckabschneidung fernverstellbar EN fm 01 00 00...
Page 393: ...Trennblatt_Kapitel Anhang EN fm 377 7 Appendix...
Page 394: ...7 Appendix 378 Trennblatt_Kapitel Anhang EN fm...
Page 416: ...7 3 Always Ready 400 Always Ready EN fm 01 01 01...
Page 418: ...7 4 VDMA safety manual 402 Vorwort Sicherheitshandbuch VDMA EN fm 01 00 01...
Page 419: ...Safety Manual Concrete delivery and placing machines 01 2018 Rev16 EN...
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