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CRAFT-STICK | Version 1.12

7

Transport, packaging, storage

5

Transport, packaging, storage

5.1 Delivery and Transport

After delivery, check the device for visible transport da-
mage. If the electrode inverter is damaged, report this 
immediately to the transport company or the dealer. 

5.2 Packaging

All used packaging materials and packaging aids are re-
cyclable and should be taken to a materials recycling de-
pot to be disposed of.

The delivery packaging is made of cardboard, so please 
dispose carefully by having it chopped up and given to 
the recycling collection.

The film is made of polyethylene (PE) and the cushioned 
parts of polystyrene (PS). These materials should be 
taken to a collection point for recyclable materials or to 
the local waste disposal company.

5.3 Storage

The electrode inverter must be installed in closed, dry 
and well-ventilated rooms with room temperatures bet-
ween 15 and 35 degrees. Do not expose it to moisture or 
intense sunlight.

5.4 Installation requirements

The device has been designed for use in covered rooms 
and outdoors and must be installed in a dry environment. 
The environment in which the electrode inverter is used 
should be below +40°C and the humidity should be low. 
The environment must be free of dust, acids, salts or 
concentrations of iron or metal powders.   

Ensure that there is sufficient space in front of the device 
so that the operating elements can be easily reached 
and viewed. Position the device so that the air inlet and 
outlet are not obstructed. Make sure that no metal parts, 
dust or other foreign objects can enter the device. 

The environmental conditions must be appropriate for 
protection class IP21!

6

Operating principle

The EASY-STICK 121 welding unit is an electrode inver-
ter for welding with all common rutile, stainless steel and 
cast iron electrodes with direct current as well as with 
TIG function. The required welding current can be adju-
sted steplessly via a control dial. The 

Hot-Start

 function 

provides stable ignition of the arc and the 

Anti-Stick

 

function prevents the electrode from sticking. These 
functions are automatically activated and deactivated. 
The 

Arc-Force

 control adjusts the dynamics to the wel-

ding process and can be controlled. The unit is cooled 
with an air fan. If the permissible temperature of the po-
wer components is overshot, the welding current is auto-
matically switched off. This is indicated by a control lamp 
on the control panel. The housing protects the compo-
nents against external influences and direct contact. De-
pending on the application, there are different degrees of 
protection against penetration by solid bodies and water. 
The degree of protection is indicated by the letters IP 
followed by two digits: The first digit indicates the degree 
of protection against solid bodies and the second digit 
the degree of protection against water. 

6.1 Principle of electrode welding 

Electrode welding is an uncomplicated welding method 
with which almost all metals can be welded. This method 
can also be used outdoors and with special equipment 
even under water. In electrode welding, the arc length is 
determined by hand. The distance between the electro-
des determines the arc length. Welding is mainly carried 
out under direct current; e.g. rutile electrodes are easy to 
weld under minus-pole direct current; basic electrodes 
under plus-pole direct current. The electrode is an arc 
carrier and also an additional material. It consists of a 
core wire and a coating. The coating protects the molten 
pool from harmful atmospheric oxygen and stabilizes the 
arc. In addition, a slag forms which protects and shapes 
the weld seam. Depending on the thickness and compo-
sition of the coating, a difference is made between rutile 
and basic electrodes. Rutile electrodes are easier to 
weld and have a nice flat seam. The slag is also easier to 
remove. It should be noted that many electrodes It 
should be noted that many electrodes must be dried 
back after prolonged storage, because moisture accu-
mulates from the air over time back after longer storage, 
because moisture accumulates from the air over time. 
Otherwise, electrode welding is a very common and 
easy-to-use welding process.

DANGER! ELECTRICAL VOLTAGE!

Do not use the device outdoors in the rain!

Protect 
against solid 
objects over 
12 mm e.g.  
hands, large 
tools

2

1

Protected 
against 
vertically 
falling 
dripping 
water

S

Tested 
when 
moving 
parts are 
at a 
standstill

IP2
1

Summary of Contents for 1073141

Page 1: ...Operating Instructions CRAFT STICK 141 Electrode Inverter CRAFT STICK 161 CRAFT STICK 161P CRAFT STICK 201P CRAFT STICK 141 CRAFT STICK 201P ...

Page 2: ...y 3 2 1 Symbol explanation 3 2 2 Personal protective equipment 4 2 3 General safety regulations 4 2 4 Safety labels on device 4 3 Intended Use 5 4 Technical Data 5 4 1 Type plate 5 4 2 Tables 6 5 Transport packaging storage 7 5 1 Delivery and Transport 7 5 2 Packaging 7 5 3 Storage 7 5 4 Installation requirements 7 6 Operating principle 7 6 1 Principle of electrode welding 7 6 2 Principle of TIG w...

Page 3: ... and knowledge gained from using the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these operating instructions were summarised while taking applicable standards and rules the state of the art technology and our long term knowledge and experiences into consideration In the following cases the man...

Page 4: ...ry and damage to property They must be replaced immediately If the safety mar kings are not visible and understandable at first glance the device must be taken out of operation until new safety labels have been applied CAUTION This combination of symbol and signal words indi cates a possibly dangerous situation which may lead to minor or light injuries if they are not avoided ATTENTION This combin...

Page 5: ...inverter Claims of any kind for damage due to improper use are excluded 4 Technical Data 4 1 Type plate Fig 2 Type plate CRAFT STICK 141 and CRAFT STICK 201P WARNING This Class A welding device is not intended for use in residential installations where the power supply is provided by a low voltage public power supply system It may be difficult to ensure electromagnetic compatibility in these areas...

Page 6: ... to 6 0 Parameter CRAFT STICK 161P CRAFT STICK 201P Supply voltage 50 60 Hz 230 V 230 V Type of current AC AC Input current MMA 22 1 A TIG 14 7 A MMA 28 8 A TIG 19 5 A Total power 5 1 3 4 kVA 6 6 4 5 kVA Required generator output 5 1 kVA 6 6 kVA Norm Marking EN 60974 1 2012 EN 60974 10 2014 CE Power consumption Electrode 5 1 kVA 6 6 kVA Power consumption WIG DC 3 4 kVA 4 5 kVA Slow blow fuse 16 A ...

Page 7: ...ated and deactivated The Arc Force control adjusts the dynamics to the wel ding process and can be controlled The unit is cooled with an air fan If the permissible temperature of the po wer components is overshot the welding current is auto matically switched off This is indicated by a control lamp on the control panel The housing protects the compo nents against external influences and direct con...

Page 8: ...used for welding all mate rial thicknesses and root layers with thicker cross secti ons The TIG process achieves the best results compa red to other welding processes due to pore free welds with a very high tensile strength Fig 4 Principle of TIG welding Direct current welding For welding alloyed steels and non ferrous metals The tungsten electrode is ground to a point The arc burns stable Lift Ar...

Page 9: ...r until the fusion bath is formed Fig 6 Preparing the work area Step 2 The electrode must be positioned approx 6 mm away from the workpiece Once the bath is for med proceed slowly and at a constant speed to form a bath of uniform thickness and width Fig 7 Work area Step 3 Hold the rod at a distance of about 20 mm from the workpiece when using an fill material Fig 8 Rod workpiece distance Step 4 Re...

Page 10: ...n the TIG mode only models 161P and 201P a low current is initially set until the arc is generated by lifting the electrode after light contact with the workpiece The current is then increased to the preset value VRD Function 11 VRD stands for voltage reduction device This is a safety device that reduces the voltage in MMA mode as long as there is no welding process to reduce the risk of electric ...

Page 11: ...urised containers Do not weld in environments where dust gas or ex plosive vapours are present Do not use damaged or leaking gas cylinders Never touch the gas cylinders with the electrode or other live parts RISK OF FIRE Avoid the dispersion of open fire which can be cau sed by sparks slag and glowing material Fire protection devices must be in the vicinity of the workplace Remove flammable materi...

Page 12: ...ng The electrode holder cable must be connected to the connection according to the instructions of the electrode manufacturer Step 1 Connect the cables to the particular terminal on the unit and tighten clockwise bayonet lock If the polarities are reversed according to the instructi ons of the electrode manufacturer make the connecti ons as shown in Fig 12 DCEN right Step 2 Switch on the unit with...

Page 13: ... 6 Check the mains connection and connect the de vice to the mains Step 7 Turn on the power with the ON OFF switch on the rear panel The power indicator will light Step 8 Select the LIFT TIG mode with the MMA MMA VRD LIFT TIG knob Pos 1 Fig 11 Step 9 Set the welding current with the knob Pos 5 Fig 11 for setting the welding current Step10 Open the gas valve on the handle of the TIG torch and start...

Page 14: ... 3 Electrode used at the wrong angle 4 Too fast movement of the electrode 5 Slag or dirt on the surface of the workpiece 1 Use electrodes with a larger diameter and preheat the workpiece 2 Increase the welding current 3 Correct the welding angle towards the base plate 4 Reduce the speed of the electrode 5 Clean the surfaces before welding Non metallic material in the weld pool slag inclusions 1 Pa...

Page 15: ... gas 1 Raise the gas flow or check the gas supply pipe Arc during TIG welding is unstable 1 Tungsten electrode too large for the welding current 1 Select the correct electrode size The welding arc does not stabilize 1 Grounding clamp not attached to the workpiece or clamp not connected to the correct poles 2 Burner cable not connected 3 Wrong gas flow bottle empty or valve closed 1 Connect the ear...

Page 16: ...15 Overcurrent yellow light thermal protection permanently on E16 Overload of the wire feeder E17 Overload wire feed slide E18 Wire feeder cover opened E19 Input voltage error Switch E20 Key error on the operating panel after the machine was switched on yellow light thermal protection permanently on E21 Other error on the control panel when the machine was switched on yellow light thermal protecti...

Page 17: ...r secure seating Clean dirty or rusted screws and bolts replace defective parts or contact customer service Check every three months Check display check whether set values and dis played values correspond Replace defective parts or contact customer service Check yearly Measure the insulation impedance between the main circuit the printed circuit board and the housing If it is less than 1 MΩ the in...

Page 18: ...alth are endangered by incorrect disposal Material recycling helps to reduce the consumption of raw materials For more information about recycling this product contact your local commu nity municipal waste management company or the store where you purchased the product 12 Spare parts 12 1Spare parts orders Spare parts are available from authorised retailers or di rectly from the manufacturer Conta...

Page 19: ...ntended to help identify the necessary spare parts To order please send a copy of the list of spare parts with the marked components to your dealer Spare parts drawing Craft Stick 141 Fig 14 Spare parts drawing CRAFT STICK 141 Spare parts drawing Craft Stick 161 Fig 15 Spare parts drawing CRAFT STICK 161 ...

Page 20: ...20 CRAFT STICK Version 1 12 Spare parts Spare parts drawing Craft Stick 161 P and 201 P Fig 16 Spare parts drawing CRAFT STICK 161P and 201 P ...

Page 21: ...CK Version 1 12 21 Electrical circuit diagrams 13 Electrical circuit diagrams Electrical circuit diagram CRAFT STICK 141 and CRAFT STICK 161 Fig 17 Electrical circuit diagram CRAFT STICK 141 and CRAFT STICK 161 ...

Page 22: ...22 CRAFT STICK Version 1 12 Electrical circuit diagrams Electrical circuit diagram CRAFT STICK 161P Fig 18 Electrical circuit diagram CRAFT STICK 161P ...

Page 23: ...CRAFT STICK Version 1 12 23 Electrical circuit diagrams Electrical circuit diagram CRAFT STICK 201P Fig 19 Electrical circuit diagram CRAFT STICK 201P ...

Page 24: ...mply with the requirements of this Directive and comply with the safety requirements for arc welding equipment in accordance with the following product standards The following harmonised standards have been applied EN 60 974 1 2012 Arc welding equipment Part 1 Welding power sources EN 60 974 10 2014 A1 2015 Arc welding equipment Part 10 Electromagnetic compatibility EMC requirements Filter class A...

Page 25: ...CRAFT STICK Version 1 12 25 Notes 15 Notes ...

Page 26: ...www schweißkraft de ...

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