Schwank IQ 100 Installation & Owner'S Manual Download Page 54 | Manualshive

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54

STS

-

JZ

-

F / IQ

-

F I&O Manual Z83.20

-

2016

IM101220

RD: APR 2019

RL: 20C

27. BURNER & TUBE KIT ASSEMBLY CHART MODELS STS

-

JZ / IQ

MODELS STS

-

JZ & IQ are approved for indoor commercial / industrial non

-

residential applica-

tions. For outdoor, wet and harsh environment applications refer to models SPW

-

JZ / IWP

(powder coated burner box) and/or STW

-

JZ / IW (stainless steel burner box).

BEFORE INSTALLING: ENSURE you have the CORRECT TUBE KIT(s) for the
BURNER INPUT

BURNER & TUBE KIT ASSEMBLY CHART

MODELS:

STS-JZ

&

IQ:

Commercial / Industrial Applications

Gross Weight (lbs)->

70

120

120

170

210

165

165

120

165

210

Kit Tube Length (ft)->

10'

20'

20'

30'

40'

30'

30'

20'

30'

40'

FIRING RATE

Heater Tube

Length

TS-

4510-

JZ

TS-

1420-

JZ

TS-

1020-

JZ

TS-

1430-

JZ

TS-

1040-

JZ

TS-

F030-

JZ

TS-

1030-

JZ

TS-

0020-

JZ

TS-

0030-

JZ

TS-

0040-

JZ

10' Minimum

1

20' Maximum

1

20' Minimum

1

30' Maximum

1

20' Minimum

1

30'

1

40' Maximum

1

100,000

20' Only

1

30' Minimum

1

40'

1

50' Maximum

1+

1

30' Minimum

1

40'

1

50' Maximum

1+

1

40' Minimum

1

50'

1+

1

60' Maximum

1+

1

50' Minimum

1+

1

60'

1+

1

70' Maximum

1+

1

50' Minimum

1+

1

60'

1+

1

70' Maximum

1+

1

NOTE: STS-JZ / IQ Series Burners require 120V supply
Stand-Alone Tube Kits require no additional Tube Kits.
30 ft Primary Tube Kits require a Secondary Tube Kit to create lengths 50 ft, 60 ft, or 70 ft.
Secondary Tube Kits require a Primary Tube Kit.

Stand-Alone Kits

Primary Kits

+

Secondary Kits

Order: TUBE KIT PART # & QUANTITY REQUIRED

200,000

45,000

60,000

80,000

110,000

130,000

155,000

175,000

USA

-

Stainless Steel Flexible Gas Connector

125,000 or less:

JL

-

0771

-

XX

-

1/2”

x24

”

150,000 or more:

JL

-

0771

-

YY

-

3/4”

x36

”

FLEXIBLE GAS CONNECTOR (Included in Burner Kit)

-

MUST INSTALL

-

see Section 13

CANADA

-

Type 1 Hose Gas Connector

125,000 or less:

JL

-

0771

-

RC

-

1/2”

x36

”

150,000 or more:

JL

-

0771

-

RB

-

3/4”

x36

”

150,000

125,000

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Summary of Contents for IQ 100

Page 1: ...rical switch or telephone Immediately call your gas supplier from a neighbor s phone Follow any and all instruction from your gas supplier If your gas supplier is not available call the fire department Keep this manual in a secure place Record for future reference Model Serial located on heater rating label Model STS JZ LOW INTENSITY TUBE TYPE INFRARED HEATERS Model IQ LOW INTENSITY TUBE TYPE INFR...

Page 2: ...or parts thereof may not be reproduced in any form without prior written consent from The Manufacturer Unauthorized use or distribution of this publication is strictly prohibited Schwank Group Schwank and InfraSave 5285 Bradco Boulevard Mississauga Ontario L4W 2A6 PO Box 988 2 Schwank Way Waynesboro Georgia 30830 Customer Technical Services Phone 877 446 3727 Fax 866 361 0523 e mail csr schwankgro...

Page 3: ... HEATER EXPANSION 22 FLEXIBLE GAS CONNECTION 23 24 12 ELECTRICAL AND THERMOSTAT 25 13 HIGH ALTITUDE INSTALLATION 25 14 LIGHTING INSTRUCTIONS 25 15 RECOMMENDED MAINTENANCE 25 TOPIC PAGE 16 SUSPENDING THE SYSTEM General 26 17 SYSTEMS WITH 90 180 ELBOWS 29 32 ELBOW KIT DIMENSIONS 29 58 18 BURNER TUBE INSTALLATION 33 SPECIAL COUPLING 100 175 200 Mbh 36 37 19 REFLECTOR INSTALLATION 38 20 SEISMIC RESTRA...

Page 4: ...rcial industrial non residential indoor spaces MODELS AVAILABLE FOR OTHER APPLICATIONS Models SPW JZ and IWP have a powder coated water resistant burner enclosure and may be installed for heating of commercial industrial non residential outdoor spaces and wet indoor environments Models STW JZ and IW have a stainless steel water resistant burner enclosure and may be installed for heating of commerc...

Page 5: ...al state provincial and national codes ANSI Z223 1 NFPA 54 in USA B149 1 in Canada and as indicated in this manual Refer to Section 13 WARNING WARNING Start Up SMOKE Condition During start up the heating of material coatings used in the production process of tubes and reflectors will create smoke during the initial period of operation This condition is normal and temporary Ensure that there is suf...

Page 6: ...e heater to the combustibles Such signs must either be posted adjacent to the heater thermostats or in the absence of such thermostats in a conspicuous location In addition to stored or stationary material consideration must also be given to moveable objects such as cranes vehicles and overhead doors and structural objects such as sprinkler heads electrical and gas lines and electrical fixtures It...

Page 7: ...5 Suspended horizontally C FLOOR H T H Maximum Stack Height H T C T is measured on site C is in Table 1 FLOOR T Maximum Stack Height H T C T is measured on site C is in Table 1 MODEL SUSPENDED AT AN ANGLE UP TO 45 DEGREES SUSPENDED HORIZONTALLY D inches cm B inches cm F inches cm C inches cm A inches cm S inches cm C inches cm STS JZ IQ 200 13 33 6 15 2 74 188 70 178 14 36 44 112 76 193 STS JZ IQ ...

Page 8: ...n is provided with this heater Use a permanent marker to record the required dimensions on the sign To calculate the value H H T C Measure the on site distance between bottom of the heater and the floor T inches cm Refer to Table 1 to get the value C that corre sponds to the model you are installing Subtract the clearance below the heater C from T to get value H Enter this value H on the sign Refe...

Page 9: ...rs must be located so as to be protected from damage by aircraft and other objects such as cranes and movable scaffolding D Heaters must be located so as to be accessible for servicing and adjustment 1 LABOR REQUIRMENTS Two persons are required to safely install this equipment Wear gloves and other required safe ty protection 3 INSTALLATION IN COMMERCIAL GARAGES AND PARKING STRUCTURES Low Intensit...

Page 10: ... the structure or area to be heated Heater sizing and placement must consider available mounting height sources of greatest heat loss and the certified clearances to combustibles with respect to stored material moveable objects cranes vehicles lifts overhead doors etc sprinkler system heads and other obstructions on the site Consideration must also be given to vent duct placement and the allowable...

Page 11: ...orage areas gas and electrical lines parked vehicles cranes and any other possible obstruction or hazard must be evaluated prior to installation Ensure adequate clearance around the air intake at the burner to allow sufficient com bustion air supply to the heater 6A SERVICE CLEARANCE The lower jaw of the burner cabinet swings down to provide convenient service access to burner components Provide a...

Page 12: ...Z IQ 130 15 21 5 7 40 12 15 20 5 7 STS JZ IQ 110 13 19 4 6 35 11 13 18 4 6 STS JZ IQ 100 15 19 5 6 35 11 13 18 4 6 STS JZ IQ 80 10 16 3 5 30 9 12 16 4 5 STS JZ IQ 60 8 14 2 5 5 25 8 11 15 3 4 5 STS JZ IQ 45 8 12 2 5 4 20 6 8 12 2 5 4 GUIDELINE MOUNTING HEIGHTS are typical to provide optimum comfort in general space heating applications Variance to these typical heights can occur in some applicatio...

Page 13: ...6 NG or Propane 110 x 40 24 109 NG or Propane 110 x 50 24 3rd Tube NG ONLY 130 x 30 60 96 NG or Propane 130 x 40 24 109 NG or Propane 130 x 50 24 3rd Tube NG or Propane 155 x 40 24 109 NG or Propane 155 x 50 24 3rd Tube NG or Propane 155 x 60 24 3rd Tube NG or Propane 175 x 50 60 2 40 72 2 NG ONLY 175 x 70 2 40 72 2 NG ONLY 200 x 50 40 72 NG or Propane 200 x 60 70 3 40 72 3 TURBULATOR FOOTNOTES 1 ...

Page 14: ...URBULATOR LENGTH LOCATION IN SYSTEM NOTE Improper location of a turbulator can cause malfunction of the heater property damage and will void the heater warranty Tubes with turbulators are clearly labeled for easy identification Models with as terisk refer to notes below the table ...

Page 15: ...ucture above the level of the heater s Consult your local code and ANSI Z223 1 latest edition for all venting requirements and practices Canada It is required that the heater s be electrically interlocked to dedicated exhaust fan s by means of an Air Proving Switch Exhaust fan s must be sized to create 300 cfm 8 5 cu m min exhaust for every 100 000 Btuh 30 kW or any fraction thereof of total input...

Page 16: ... As an Option for vertical vent two heaters may be vented through an approved common 4 x 4 x 6 Vent Tee 10 x 10 x 15 cm supplied by the manufacturer or by using approved com ponents as indicated in local codes Vent pipe from each heater is not required to be equidis tant to the vent Tee but must comply with local code requirements A common thermostat or ON OFF switch must control commonly vented h...

Page 17: ...ube heater will expand and contract as it heats and cools Configuration of the vent must allow for heater expansion VERTICAL VENT Orientation of the vent at 90 to heater will allow for heater expansion and contraction HORIZONTAL VENT See FIG 4 Wall Thimble or flashing at wall that allows movement of the vent through the opening Do not seal the vent to the thimble or flashing with caulking OR Offse...

Page 18: ...ard toward the vent or chimney at least 1 4 in ft 20 mm m Use a certified termination cap as supplied by the manufacturer of the vent When vent and combustion air are taken through the roof the exhaust vent should always terminate higher than the combustion air intake to prevent recycling the products of combus tion back into the heater The vent must extend at least 2 feet 610 mm above the highest...

Page 19: ...s with high temperature RTV silicone sealant Any horizontal portion of the flue vent system must slope downwards away from the heater a minimum of 1 4 per foot run 63 mm 300 mm toward the vent terminal Horizontally vented Category III heaters must be individually vented and cannot use a common vent Use approved 4 102 mm JA 0528 XX horizontal wall vent terminal or an approved high wind termination ...

Page 20: ...y window or door that opens or gravity air inlet to a building Less than 4 ft 1219 mm horizontal clearance from gas and electric meters regulators and relief equipment CANADA specific horizontal vent requirements A horizontal vent will not terminate Within 6 ft 1830 mm of a mechanical air supply inlet to any building Above a gas utility meter and regulator assembly within 3 ft 915 mm horizontally ...

Page 21: ...fresh air intake duct hood for wall JS 0532 VC or roof cap JS 0530 XX to bring combustion air to the heater from outside Ensure adequate clearance around the air intake to allow sufficient combustion air supply to the heater If drawing fresh air from outside it is recommended that any single wall pipe containing cold air be insulated to prevent or reduce condensation on the pipe CAUTION If a tube ...

Page 22: ...eaks after the installation is completed Apply soap suds solution to all connections and joints and if bubbles appear leaks have been detected and must be corrected DO NOT USE A MATCH OR OPEN FLAME OF ANY KIND TO TEST FOR LEAKS NEVER OPERATE THE HEATER WITH LEAKING CONNECTIONS The supply system should be checked first with heater turned OFF followed by another check with heater turned ON IMPORTANT...

Page 23: ...Gas Connector certified for use on an infrared radiant tube heater ANSI Z21 24 CSA 6 10 in CANADA a Type 1 Hose Connector CAN CGA 8 1 Also the flue vent and combustion air intake if used must be installed in such a manner that the normal expansion of the heater will be accommodated TABLE 6 HEATER EXPANSION FLEXIBLE GAS CONNECTOR WARNING Input Rating Btuh Tube Length Feet Approx Expansion in Length...

Page 24: ...See Section 11 FIGURE 7 ORIENTATION OF FLEXIBLE GAS CONNECTOR The flexible gas connector MUST be installed in the orientation shown below as required by national installation codes and by the certification standard of this heater This orientation protects the flexible gas connector from damage due to movement during heater expansion It is the responsibility of the installer to ensure correct insta...

Page 25: ...is appliance Maintain gas supply pressure indicated in Table 4 page 33 Installations above 4 000 ft Restrict the length of any model to the shortest tube length USA The factory installed orifice for this appliance is approved for altitudes zero to 2000 feet above sea level When installed above 2000 feet refer to Section 27 Canada The factory installed orifice for this appliance is approved for alt...

Page 26: ...angers must be located A straight in line B at a common height level and C 116 295 cm apart see Figures 9 10 next page a NOTE It is important that the tubes in the system are installed in alignment horizontally level and vertically in line this will ensure system integrity 4 Hardware with a minimum 100 lb 45 kg work load must be used at each heater suspen sion point A 2 Lion Chain or equivalent is...

Page 27: ...rmediate Webbed Hanger note cavity side always faces Burner Use solid End Plate Hanger at Burner and Vent ends note cavity side faces outward from tube FIGURE 9 END PLATE WEBBED HANGERS IMPORTANT FIGURE 10 TYPICAL HANGER SUPPORT SPACING 1 Burner Assembly 2 Flange Adapter 3 Flanged Tube 4 Swaged Tube 5 Vent termination optional wall or roof 6 End Plate Hanger 7 Webbed Hanger 8 Hanging Chains 9 Focu...

Page 28: ... Section 17 2 4 6 5 3 6 1 4 3 2 5 90 Elbow Kit JS 0508 JZ 1 Webbed Hanger 2 Reflectors 3 Webbed Hanger Flange UNDER Reflector 4 Webbed Hanger Flange mounts UNDER and fastens the next Reflector 5 90 Tube Elbow 6 Tube Elbow Coupler FIGURE 13 HANGER REFLECTOR ORIENTATION HORIZONTAL TO 450 Bend stabilizer tabs over reflector edge to secure in place ...

Page 29: ...or a 180 elbow order 2 x 90 kits that connect to create a 180 An optional kit JS 0504 JZ to angle mount a reflector adjacent to an elbow is also available and must be or dered separately The reflectors must be secured to each of the elbow plate hangers with sheet metal screws IMPORTANT Models with input 100 Mbh x 20 ft 30 kW x 6 m must only be in stalled as a straight system with no elbows allowed...

Page 30: ...l the next plate hanger supplied with tube kit over the unswaged end of the elbow with the cavity side facing up stream toward the burner Not to be reversed 5 Place the reflector over the plate hang ers Secure reflector to hangers with sheet metal screws provided CAVITY SIDE INSTALLATION INSTRUCTIONS FOR 90 AND 180 ELBOW KITS When installing systems that incorporate a 90 or 180 elbow assembly of t...

Page 31: ...orizontal position prepared for tube installation in horizontal mode 8 180 ELBOW KIT ASSEMBLY Add the second coupler to the 90 elbow kit to form 180 elbow kit Slacken the bolts and slide the coupler over the elbow at the swaged end 9 Add the third plate hanger to the elbow kit pay attention to the mouting position of the plate Always with the cavity facing toward the burner end of the system 10 Pl...

Page 32: ... in horizontal posi tion and continue installing the tubes and reflectors to complete the system 11 B When hanging a heater with a 180 el bow kit at 45 angle the vent run tubes must be on top with the burner on the lower side JS 0504 JZ REFLECTOR ANGLE ADAPTER JZ SERIES 5 7 BURNER ON LOWER SIDE ...

Page 33: ... Remove short piece of turbulator from the upstream end of the turbulator tube prior to installation see sheet in Primary tube kit ALL MODELS INSTALL THE FIRST AND SECOND TUBES ONLY FROM BURNER END WITH THE WELDED SEAM ALONG THE TUBE LENGTH FACING DOWNWARD 1 All hangers must be a Suspended at the same height horizontal alignment of tubes level b In a straight line vertical alignment of tubes c Spa...

Page 34: ... ADJUSTMENT TO THE TUBE CONNECTION AS REQUIRED f IMPORTANT TOURQUE THE COUPLER BOLTS TO 40 ft lbs 7 Install a focus shield reflector over the first tube secure with sheet metal screws to the hanger at each end 8 Install three reflector stabilizers on the bottom of the reflector a Equally space stabilizers with one at the reflector center point b Firmly bend the end tabs on each stabilizer up over ...

Page 35: ... to position it between the burner and tube flanges c Align burner and tube flanges and secure the two bolts with nuts d Install bottom bolts and nuts and snug to align the two flanges e TIGHTEN THE BOLTS IN AN OPPOSITE CORNER SEQUENCE AND ENSURE THAT THE BURNER IS IN HORIZONTAL ALIGNMENT WITH THE TUBE 14 The center of gravity of the burner is slightly off center that of the tube system In order t...

Page 36: ... bolts to 40 ft lb 10 Install reflectors 18 1 SPECIAL TUBE CONNECTION 100 000 Btuh x 20 ft ONLY NOTE The connection of 1ST 2ND tubes of the 100 000 x 20 ft heater experiences strong forces of expansion Follow instructions below for special coupling of the tubes and orientation of the turbulator in the 2nd tube FIGURE 18 SPECIAL COUPLING 100 000 x 20 ft Fasten Second Tube to First Tube Steps 2 thru...

Page 37: ...s in the first tube 6 Final alignment of the holes can be accomplished using a screw driver or other tool 7 IMPORTANT Insert rivet into the hole to secure the tube connection 8 Slide coupler into position half onto each tube covering the rivet head 9 Tighten coupler bolts to 40 ft lb 10 Install reflectors 18 2 SPECIAL TUBE CONNECTION 175 000 200 000 Btuh ONLY NOTE The connection of 1ST 2ND tubes o...

Page 38: ...O HANGER 1 Webbed Hanger Flange under Reflector 2 Screws to secure Reflector to Plate Hang er 3 Tab for horizontal suspension 4 Tab for 45 suspension NOTE For suspension between 1 and 44 use both suspension points 3 and 4 see Fig 15 below 5 Opening for Tube 6 Reflector 7 The next Reflector will mount over and on to this side of the Webbed Hanger FIGURE 21 HANGER ARRANGEMENTS End plate hanger at bu...

Page 39: ...eflector 2 Reflector extensions are 116 295 cm long 3 Holes 3 for S hooks are located 2 25 5 7 cm from each end and one at the center of the reflector extension 4 Drill 1 4 7 mm holes in the reflector 3 4 2 cm up from the bottom edge of the reflector to align with the 3 holes in the top of the reflector extension Reflector extensions may be installed one or both sides Insert S hook from top and ro...

Page 40: ...quired by local or national codes or specified by project engineering It is the installer s responsibility to confirm restraint require ments with local authority prior to proceeding with the installation of restraints The attachment of suspension hardware to the structure is as required by site structural conditions installation codes and or local engineering design requirements Schwank InfraSave...

Page 41: ...120 VOLT THERMOSTAT OPERATION SINGLE HEATER PER THERMOSTAT Multiple Heaters per Thermostat next page 21 FENWAL DSI WIRING DIAGRAM 24V OR 120 VOLT THERMOSTAT OPERATION SINGLE HEATER PER THERMOSTAT Multiple Heaters per Thermostat next page OTHER DSI s HONEYWELL S87J PAGES 61 62 CHANNEL MICRO 50N PAGES 63 65 ...

Page 42: ...42 STS JZ F IQ F I O Manual Z83 20 2016 IM101220 RD APR 2019 RL 20C 21 A MULTIPLE TUBE HEATERS per 24VAC THERMOSTAT Fenwal DSI ...

Page 43: ... At any time less than the 1 hour auto reset recovery from lockout requires a manual reset by either resetting the thermostat or removing 24 volts for a period of 5 seconds Flame Failure Re Ignition If the established flame signal is lost while the burner is operating the control will respond within 0 8 seconds The HV spark will be energized for a trial ignition period in an attempt to relight the...

Page 44: ...160ºF All connections should be made with UL approved 105ºC rated 18 gauge stranded 054 thick insulated wire Refer to wire diagram page 35 when connecting the Series 35 61 to other components in the burner CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation A functional checkout of a replacement control is recommended PROP...

Page 45: ...8 5 x 11 booklet format pages folded in half then use these bars IF this manual is printed 8 5 x 11 full page format use these bars OR ADJUST SERVICE CHECKS Flame current passes through the flame from the sensor to ground The minimum flame cur rent necessary to keep the system from lock out is 0 7 microamps To measure flame cur rent connect an analog DC microammeter to the FC FC terminals per figu...

Page 46: ...Air Proving switch is Normally Open D Bad control check LED for steady on 3 Pressure switch input okay but no Trial for Ignition after purge delay A Miswired check PSW terminal voltage 24Vac 10 B Flame sense problem existing flame check LED 2 flashes C Bad control check line voltage between L1 IND 4 Valve on no spark A Shorted electrode B Open HV cable C Bad control 5 Spark on no valve A Valve coi...

Page 47: ...justment alteration service or maintenance can cause property damage injury or death This heater must be installed and serviced only by a trained gas service technician YES NO REMEDY ELECTRICAL SUPPLY FAULT 120V BUT NO GREEN LIGHT REPLACE GREEN LIGHT NO NO FAULTY RELAY SWITCH IN DSI REPLACE DSI BLOCKED FLUE SWITCH IS CLOSED CONFIRM 24 VOLTS PRESENT AT TH TERMINAL ON DSI CONTROL AMBER LIGHT IS ON Y...

Page 48: ...CONTROL CHECK ELECTRICAL WIRING AND VOLTAGE BE TWEEN IGNITION CONTROL AND GAS VALVE IF OK REPLACE GAS VALVE 24V IS PRESENT TO VALVE BUT NO RED LIGHT REPLACE RED LIGHT CHECK GAS SUPPLY TO VALVE MIMIMUM 5 N G or 11 L P IF INSUFFICIENT REMEDY GAS SUPPLY CHECK MANIFOLD PRESSURE 3 5 N G or 10 L P IF NO MANIFOLD PRESSURE REPLACE GAS VALVE IF INSUFFICIENT ADJUST MANIFOLD PRES SURE SUFFICIENT MANIFOLD PRE...

Page 49: ...OVE CHECK BURNER CUP FOR DAM AGE REMOVE CHECK GAS ORIFICE FOR BLOCK AGE CHECK FLAME SIGNAL CURRENT AT CONTROL TERMINALS FC FC FOR 0 7 µA MINIMUM IF SIGNAL IS LOWER CHANGE IGNITER IF CHECKS ARE OK REPLACE CONTROL CHECK TEMPERATURE CONTROLLER CHECK FOR FAULTY WIRING REMOVE GAS VALVE LEAD AT CONTROL IF VALVE CLOSES RECHECK THE TEMPERATURE CONTROLLER AND WIRING IF VALVE STAYS OPEN REPLACE GAS VALVE YE...

Page 50: ...CHNICAL SUPPORT MUST PROVIDE THE INFORMATION FROM THE COMPLETED COMMISSIONING REPORT ON THE NEXT PAGE FAX COMPLETED REPORT TO TECHNICAL SERVICES FAX 1 866 361 0523 VOICE 1 877 446 3727 WARNING START UP SMOKE During start up material coatings used in the production process of tubes and reflectors will burn off and create smoke during the first hour of operation This is temporary and normal Please e...

Page 51: ...51 STS JZ F IQ F I O Manual Z83 20 2016 IM101220 RD APR 2019 RL 20C FAX COMPLETED REPORT TO TECHNICAL SERVICES FAX 1 866 361 0523 VOICE 1 877 446 3727 ...

Page 52: ...IMENSIONS MODEL NOMINAL LENGTH FT OVERALL HEATER LENGTH FT APPROX NET WEIGHT LBS STS JZ IQ 200 70 69 8 324 STS JZ IQ 200 60 60 282 STS JZ IQ 200 50 NG Only 50 4 239 STS JZ IQ 175 70 NG Only 69 8 324 STS JZ IQ 175 60 60 282 STS JZ IQ 175 50 50 4 239 STS JZ IQ 155 60 60 282 STS JZ IQ 155 50 50 4 239 STS JZ IQ 155 40 40 8 197 STS JZ IQ 130 50 50 4 239 STS JZ IQ 130 40 40 8 197 STS JZ IQ 130 30 NG Onl...

Page 53: ...ER 2 5 INCHES 6 4 CM FROM TUBE FLANGE POSITION SYSTEM HANGERS 116 INCHES 295 CM APART ANGLE BURNER SUPPORT CHAIN BACK OVER BURNER ALLOWS TUBE SYSTEM EXPANSION Tube Length L center air intake to end 10 11 3 3 4 135 3 4 345 cm 20 20 11 3 4 251 3 4 628 cm 30 30 7 3 4 367 3 4 934 cm 40 40 3 3 4 483 3 4 1229 cm Tube Length L center air intake to end 50 49 11 3 4 599 3 4 1523 cm 60 59 7 3 4 715 3 4 1818...

Page 54: ...10 Minimum 1 20 Maximum 1 20 Minimum 1 30 Maximum 1 20 Minimum 1 30 1 40 Maximum 1 100 000 20 Only 1 30 Minimum 1 40 1 50 Maximum 1 1 30 Minimum 1 40 1 50 Maximum 1 1 40 Minimum 1 50 1 1 60 Maximum 1 1 50 Minimum 1 1 60 1 1 70 Maximum 1 1 50 Minimum 1 1 60 1 1 70 Maximum 1 1 NOTE STS JZ IQ Series Burners require 120V supply Stand Alone Tube Kits require no additional Tube Kits 30 ft Primary Tube K...

Page 55: ...uivalent length of 5 ft A maximum of 2 elbows are allowed in any portion duct tube heater vent with the ex ception of up to three 90 elbows in a vertical vent run through the roof Combustion air duct may be 4 or 5 diameter and is not to exceed lengths in table below Exceeding the allowable lengths in the table below can create combustion and or conden sation problems and will void CSA Certificatio...

Page 56: ... JS 0711 DM 13 DMSJS 0713 DM 13 DMS JS 0713 DM 14 DMS JS 0714 DM 100 000 Btuh not for use above 4 500 feet 110 000 NG 5 2 mm JS 0752 MM 5 1 mm JS 0751 MM 5 0 mm JS 0750 MM 9 DMS JS 0709 DM 11 DMS JS 0711 DM 0 19 i N JS 0719 IN 13 DMS JS 0713 DM 14 DMS JS 0714 DM 110 000 Propane 31 DMS JS 0731 DM 32 DMS JS 0732 DM 32 DMS JS 0732 DM 32 DMS JS 0732 DM 33 DMS JS 0733 DM 34 DMS JS 0734 DM 35 DMS JS 073...

Page 57: ...k load 200 ft roll Safety Snap Hooks 2 package of 25 package of 100 JL 0800 XX JL 0800 SH JL 0800 SH B Flue Vent Terminal 4 wall horizontal 6 wall horizontal JA 0528 XX JA 0529 XX Torctite Coupler c w 2 bolts JA 0516 SW Vent Tee 4 X 4 X 6 2 couplers optional JA 0514 XX 29 OPTIONAL ACCESSORIES ...

Page 58: ... JS 0532 VC Clearance Sign Required in some jurisdictions Vehicle service garages 3 4 high red lettering on white background JL 0798 CS 90 degree Elbow Kit Aluminized Steel Kit includes 1 elbow 2 tube coupler 3 reflector end cap 4 screws 5 reflector cap See dimensions below For 180 degree elbow applications JS 0508 JZ ...

Page 59: ...tures Occupancy sensor with auto set back of 9 F 5 C Do not use in wet or corrosive environments JM 0150 XX Line Voltage Thermostat Dual Scale F or C Not for use in corrosive or wet environments JL 0772 XX Multiple Heaters per 24V Thermostat Relay Switch One required for each burner after the first burner in a zone 1st burner connects to 24V thermostat Refer to wiring diagram Page 36 field install...

Page 60: ...d Steel Elbow Kit Kit includes aluminized steel elbow coupler and two end plate hangers For 180 elbow use two x JS 0508 SM or use Model S100U ITBU JS 0508 SM Side Reflector Extension Kit l0 deep l0 ft long Each JS 0509 KT Tube Protection Screen 5 foot lengths JA 0780 XS For Builder Model ...

Page 61: ...S 0596 AA Burner Cup air restr ring 9 32 60 LP JS 0596 XX Burner Cup air rest ring 0 375 60 175 NG JS 0596 XX Burner Cup air rest ring 0 375 80 155 LP JS 0597 XX Burner head air rest ring 500 175 S LP JS 0597 XY Burner Cup air rest ring 175 S LP 200 S LP JS 0597 YE Burner Cup air rest ring 200 S LP 200 S NG JS 0597 YY Burner Cup air rest ring 200 S NG 5 MAIN BURNER ORIFICE 45 LP JS 0748 DM Gas ori...

Page 62: ...10 AIR INLET C W SCREEN 45 NG JS 0595 SC Air Inlet Adapter 45 NG 45 LP JS 0594 ST Air Inlet Adapter 45 LP 60 NG LP JS 0594 ST Air Inlet Adapter 60 NG LP 80 NG LP JS 0595 SP Air Inlet Adapter 80 NG LP 100 NG JS 0595 SP Air Inlet Adapter 100NG 110 to 200 NG LP JS 0595 AA Air Inlet Adapter 110 200 NG LP 11 BLOWER ASSEMBLY 45 to 175 JS 0579 AA Blower Assembly 1 35 HP 45 to 175 200 JS 0579 ZZ Blower As...

Page 63: ...Sight glass assembly tube heater 26 ELECTRICAL CORD ALL JB 0567 XX Cord electrical 6 27 INDICATOR LAMPS ALL JW 0519 AM Iindicator light amber STS IQ ALL JW 0519 GR Indicator light green STS IQ ALL JW 0519 RE Indicator light red STS IQ 28 FLANGED ADAPTER ALL JS 0501 ZZ Flanged adapter 4 STS IQ 45 200 29 FLANGE GASKET ALL Each JS 0591 XX Flange Adapter Gasket 30 FLAME RECTIFICATION 60 FB JS 0592 RR ...

Page 64: ...ual 45 x 10 FT JS 0534 SS Turbulator 5 7 PLATE Discontinued JS 0533 SH Turbulator 40 X 1 25 Aluminized 45 80 x 20FT JS 0533 SK Turbulator 39 x 2 Stainless Steel 45 80 x 20FT JS 0533 SL Turbulator 96 x 2 Stainless Steel 60 130 x 30FT JS 0533 SS Turbulator 60 x 1 25 Stainless Steel 60 130 x 30FT JS 0533 SL Turbulator 96 x 2 Stainless Steel 80 155 x 40FT JS 0533 LG Turbulator 109 x 1 25 Aluminized 10...

Page 65: ...nufacturer shall not be liable for any default or delay in performance by its warranty caused by any contingency beyond its control including war government re strictions or restraints strikes fire flood acts of God or short or reduced supply of raw materials or products WARRANTY PROCEDURE To establish the installation date for any purpose under this Limited Warranty you must retain the original r...

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