SCHUNK TANDEM KSF plus 100 Assembly And Operating Manual Download Page 39

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Sealing kits, accessory packs and parts lists

03.00|KSF plus, KSF-LH plus, KSF-F plus |en

Countersunk screw

22** O-ring

Set-screw

Countersunk screw

Set-screw

27*** Clamping sleeve

Spherical washer

Socket pin

Screw

31*

Base jaws

Screw

Sound absorber

Sleeve

Screw

O-ring

Compression spring

51*** Screw

54*** O-ring

KSF plus 250 (ID: 0405560)

Item

Designation

Quantity

Body

Base jaws

Chuck piston

Cylinder piston

Cover

Guide strip

Covering strip

8*** Plug

9*** Fitting screw

Conical lubrication nipple

Locking screw

12** Quad ring

Sound absorber

Screw

15** Combined sealing ring

Summary of Contents for TANDEM KSF plus 100

Page 1: ...Translation of Original Operating Manual TANDEM Clamping Block KSF plus KSF LH plus KSF F plus Assembly and Operating Manual Superior Clamping and Gripping ...

Page 2: ...rations for the purpose of technical improvement Document number 1151456 Version 03 00 18 06 2019 en H D SCHUNK GmbH Co All rights reserved Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to answer any questions on this product and other solutions Ask us questions and chall...

Page 3: ... Tightening torques for screws 15 7 Assembly 15 7 1 Assembly of the clamping block on the machine table 15 7 2 Connections of the clamping block 17 7 3 Mounting recommendations 19 7 3 1 Installation recommendation for partial integration 20 7 3 2 Installation recommendation for complete installation 20 8 Trouble shooting 22 9 Maintenance and care 23 9 1 Disassembly and assembly of the clamping blo...

Page 4: ...om the actual product design In addition to these instructions the documents listed under 1 2 Page 4 are applicable Presentation of Warning Labels To make risks clear the following signal words and symbols are used for safety notes DANGER Danger for persons Non observance will inevitably cause irreversible injury or death WARNING Dangers for persons Non observance can lead to irreversible injury a...

Page 5: ...s The product may only be used within the scope of its technical data 5 Page 12 The product is intended for industrial and industry oriented use Appropriate use of the product includes compliance with all instructions in this manual Not intended use The product is not being used as intended if for example It is used as lifting equipment as a press as a punching tool as a lathe chuck as a drill or ...

Page 6: ...nical data have been exceeded and a workpiece is released or parts fly off The technical data specified by the manufacturer for using the clamping block must never be exceeded The clamping block may only be used on machines and facilities that fulfill the minimum requirements of the EC Machinery Directive 2006 42 EC specifically they must have effective technical measures to protect against possib...

Page 7: ...ach between the chuck jaws Wear personal protective equipment Prevent the clamping block from being actuated unintentionally Use automated loading CAUTION Risk of slipping or falling if the clamping block s operational environment is not clean e g contaminated with cooling lubricants or oil Ensure that the working environment is clean before starting assembly and installation work Wear suitable sa...

Page 8: ...mping block is involved in a collision it must be tested to see if it is still functioning properly before using it again Only use original SCHUNK spare parts when replacing damaged items Check the clamping block at least once per shift for externally visible damage and malfunctions If there are signs of wear or damage the fixing screws for the chuck jaws must be replaced Only use screws with a qu...

Page 9: ...ich a clamping block is installed unless they are supervised at all times by qualified specialist personnel Organizational measures Obeying the rules Via suitable organizational measures and instructions the operator must ensure that the relevant safety rules are obeyed by the persons asked to operate maintain and repair the clamping block Checking the behavior of personnel The operator must at le...

Page 10: ...to local options for disposal according to regulations Personal protective equipment Using personal protective equipment Not wearing personal protective equipment while working with the product may result in dangers that impact the personnel s safety and health While working with the product observe the health and safety regulations and wear the required personal safety equipment Observe the valid...

Page 11: ...ge 4 Observe the ambient conditions and operating conditions Observe the maximum number of clamping cycles 5 Page 12 Observance of the specified care and maintenance instructions 9 Page 23 Parts touching the workpiece and wear parts are not included in the warranty Scope of delivery Clamping block KSF plus or KSF F plus or KSF LH plus without top jaws Operating manual ACCESSORY PACK for contents s...

Page 12: ...0 Stroke per jaw mm 2 3 3 5 6 7 8 15 4 6 6 10 Clamping force at max pressure kN 10 16 25 40 4 5 10 with turbo 7 5 17 5 with turbo 10 25 with turbo 20 40 with turbo 10 16 25 40 max pressure 6 6 6 6 6 6 6 6 6 6 6 6 Repeat accuracy mm 0 01 0 015 0 02 0 03 0 01 0 015 0 02 0 03 0 01 0 015 0 02 0 03 max jaw height mm 60 60 60 150 150 120 200 500 60 60 60 150 Weight kg 5 10 16 42 5 10 16 42 5 10 16 42 Cl...

Page 13: ...r 3 Fitting screw 0 02 mm to clamping center 4 Bottom lubrication connection KSF plus KSF LH plus KSF F plus Dimension 100 140 160 250 A 90 126 146 230 B 64 92 106 154 Ø C 6H7 x 12 8H7 x 14 8H7 x 14 10H7 x 20 D 80 110 125 200 E 29 5 44 2x 50 75 F 32 45 5 40 64 G 34 5 51 8 59 7 92 6 H 55 74 82 139 6 I 64 91 104 170 J 69 2 72 7 82 2 98 2 K 42 41 45 52 ...

Page 14: ...s KSF F plus en KSF plus KSF LH plus KSF F plus Dimension 100 140 160 250 L 10 13 5 15 20 M 59 88 100 150 N M8 M8 M10 M12 O 15 15 5 18 20 P 4 3 5 4 5 Ø Q 10f7 10f7 12f7 14f7 Ø R 11 11 13 16 S 4 5 5 5 6 6 D 37 3 44 2 50 58 Ø U 97 5 136 5 156 246 ...

Page 15: ...strations or clamping block connections and to the Drawings chapter 11 Page 43 Make sure the power supply for the clamping block is off during assembly and connection See chapter Basic Safety Notes 2 Page 5 Assembly of the clamping block on the machine table The clamping block must be partly built into the table top The cover item 5 is built into the table top via a mounting or through hole To mou...

Page 16: ... together with clamping sleeves item 27 and screws item 19 Assembly with fitting screws There are two fittings in the housing item 1 that along with the optional fitting screws item 9 are used to center the clamping block on the machine table with repeat accuracy Do not realign the clamping block after removing it from the machine table e g after replacing the seals When using fitting screws item ...

Page 17: ... is built into the front instead of connection II Connection IV has no function and must remain closed KSF LH The clamping force can be raised by the additional turbo function at connections II and IV The clamping block has four air connections I II III IV Open against spring assembly optionally at connection I or III Ventilation is performed via the return flow of the air supply optionally at con...

Page 18: ...ne table NOTE A pneumatic plug in connection with an M5 connecting thread for actuating the clamping block can be built in at the thread of the base side OPEN air supply in the cover item 5 The hose line must have a nominal width of min 6 mm In KSF LH both connections can be fitted with a pneumatic plug in connection Thread for pneumatic fitting at the front on housing item 1 KSF plus KSF F plus K...

Page 19: ...e WARNING Risk of injury due to immediate closing of the clamping block with a high spring pressure in case of failure of the pneumatic pressure Do not reach between the chuck jaws when manually loading and unloading Remove the power supplies of the clamping block for maintenance work Mounting recommendations The clamping block must be partly 1 or completely 2 built into the table top Mounting rec...

Page 20: ... the different ways to mount the clamping block see the chapter on Mounting the clamping block on the machine table 7 1 Page 15 Before commissioning the clamping block ensure that the frontal pneumatic connection I is properly sealed The assembly parts screws clamping sleeves are included in the accessory pack The recommended plug in connections are not delivered with the clamping block Installati...

Page 21: ...st be removed from the base side air connection III in the cover item 5 of the clamping block NOTE When joining the clamping block and the table top ensure that the feed through of the compressed air supply line for the clamping block and the table top is precisely aligned and the O ring for sealing has been inserted Screw the clamping block to the machine table in compliance with the screw tighte...

Page 22: ...aged parts 9 1 Page 23 or send to Schunk for repair Clamping block does not complete stroke Possible cause Remedial measures Chips or dirt between covering strip and base jaws Unscrew the covering strip item 7 and remove chips and dirt Clamping force weakens Possible cause Remedial measures Clamping block not sealed tightly Check connection or sealing screws reseal or replace Seals damaged Disasse...

Page 23: ...se jaw and chuck piston and lubricate all the guides housing base jaw chuck piston with LINOMAX 200 or an equivalent lubricant Reassemble everything and relubricate the two frontal or the two lateral lubricating nipples with LINOMAX 200 or an equivalent lubricant Product information about LINOMAX can be requested from SCHUNK CAUTION Skin contact with lubricating grease can cause allergic reactions...

Page 24: ... escape at this point 8 To remove the chuck piston item 3 of KSF plus 100 screw an M10 x 25 screw into the center bore and in the case of KSF plus 160 and 250 screw in a M12 x 25 screw Additionally in the KSF F plus version Remove the screw item 32 between base jaw item 31 and housing item 1 Remove the positioning bolt item 29 between base jaw item 31 and housing item 1 To do this screw an M5 scre...

Page 25: ...se the springs of the disassembled spring assembly with Renolit HLT 2 or an equivalent grease Assemble the spring assembly the spring coils have an alternating clockwise and counter clockwise thread 22 Loosely insert the cylinder piston item 4 into the cylinder ensuring that the spring assembly is positioned centrally and not displaced Lay the end coils of the innermost springs into the recess in ...

Page 26: ...chuck piston item 3 Be sure to observe the installation position for the base jaws and the chuck piston Additionally for the KSP F plus variant Mount the base jaw item 31 into the housing item 1 Mount the positioning bolt item 29 between base jaw item 31 and housing item 1 Screw in the screw item 32 between the base jaw item 31 and the housing item 1 30 Connect the clamping block to the air supply...

Page 27: ...roceed as follows 1 Connect the following sequence of parts to the connection in the OPEN I position pressure gauge pneumatic fitting supply line with fast coupler 2 Apply compressed air to the clamping block 3 Close the shut off valve and remove the supply line If the clamping system is leaking check the screws first e g with Metaflux leak detection spray Seal any leaking screws If the screw fast...

Page 28: ... the workpiece are not covered by the warranty Seal kit lists KSF plus 100 KSF LH plus 100 KSF F plus 100 ID 9985763 Item Designation Quantity 12 Quad ring 1 15 Combined sealing element 1 17 O ring 1 20 O ring 13 22 O ring 2 54 O ring 4 KSF plus 140 KSF LH plus 140 KSF F plus 140 ID 1352795 Item Designation Quantity 12 Quad ring 1 15 Combined sealing element 1 17 O ring 1 20 O ring 19 54 O ring 4 ...

Page 29: ...Wear parts replacement recommended during maintenance The sealing kit can only be ordered as a compete kit Accessory packs KSF plus 100 KSF LH plus 100 KSF F plus 100 ID 8508184 Item Designation Quantity 8 Plug 4 9 Fitting screw 2 18 O ring 4 19 Screw 4 27 Clamping sleeve 2 51 Screw 8 54 O ring 4 KSF plus 140 KSF LH plus 140 KSF F plus 140 ID 1344305 Item Designation Quantity 8 Plug 4 9 Fitting sc...

Page 30: ...54 O ring 4 KSF plus 250 KSF LH plus 250 KSF F plus 250 ID 8508534 Item Designation Quantity 8 Plug 4 9 Fitting screw 2 18 O ring 4 19 Screw 4 27 Clamping sleeve 2 51 Screw 8 52 T handle 2 53 Set screw 2 54 O ring 4 Lists of spare parts KSF plus 100 ID 0405260 Item Designation Quantity 1 Body 1 2 Base jaws 2 3 Chuck piston 1 4 Cylinder piston 1 5 Cover 1 6 Guide strip 2 7 Covering strip 1 8 Plug 4...

Page 31: ...3 21 Countersunk screw 11 22 O ring 2 23 Set screw 2 24 Set screw 2 25 Countersunk screw 2 27 Clamping sleeve 2 33 Sound absorber 1 42 Sleeve 1 50 Compression spring 1 51 Screw 8 54 O ring 4 KSF LH plus 100 ID 0405280 Item Designation Quantity 1 Body 1 2 Base jaws 2 3 Chuck piston 1 4 Cylinder piston 1 5 Cover 1 6 Guide strip 2 7 Covering strip 1 8 Plug 4 9 Fitting screw 2 10 Funnel lubrication ni...

Page 32: ... 2 23 Set screw 2 24 Set screw 2 25 Countersunk screw 2 27 Clamping sleeve 2 42 Sleeve 1 50 Compression spring 1 51 Screw 8 54 O ring 4 KSF F plus 100 ID 0405270 Item Designation Quantity 1 Body 1 2 Base jaw 2 3 Chuck piston 1 4 Cylinder piston 1 5 Cover 1 6 Guide strip 2 7 Covering strip 1 8 Plug 4 9 Fitting screw 2 10 Funnel lubrication nipple 4 11 Locking screw 1 12 Quad ring 1 13 Sound absorbe...

Page 33: ...k screw 2 27 Clamping sleeve 2 28 Spherical washer 1 29 Socket pin 1 30 Screw 1 31 Base jaw 1 32 Screw 1 33 Sound absorber 1 42 Sleeve 1 50 Compression spring 1 51 Screw 8 54 O ring 4 KSF plus 140 ID 1330220 Item Designation Quantity 1 Body 1 2 Base jaw 2 3 Chuck piston 1 4 Cylinder piston 1 5 Cover 1 6 Guide strip 2 7 Covering strip 1 8 Plug 4 9 Fitting screw 2 10 Funnel lubrication nipple 4 11 L...

Page 34: ...4 25 Countersunk screw 2 27 Clamping sleeve 2 33 Sound absorber 1 42 Sleeve 1 50 Compression spring 1 51 Screw 8 54 O ring 4 KSF LH plus 140 ID 1330222 Item Designation Quantity 1 Body 1 2 Base jaws 2 3 Chuck piston 1 4 Cylinder piston 1 5 Cover 1 6 Guide strip 2 7 Covering strip 1 8 Plug 4 9 Fitting screw 2 10 Funnel lubrication nipple 4 11 Locking screw 2 12 Quad ring 1 13 Sound absorber 1 14 Sc...

Page 35: ...0 Compression spring 1 51 Screw 8 54 O ring 4 KSF F plus 140 ID 1330224 Item Designation Quantity 1 Body 1 2 Base jaws 2 3 Chuck piston 1 4 Cylinder piston 1 5 Cover 1 6 Guide strip 1 7 Covering strip 1 8 Plug 4 9 Fitting screw 2 10 Funnel lubrication nipple 4 11 Locking screw 1 12 Quad ring 1 13 Sound absorber 1 14 Screw 1 15 Combined sealing ring 1 16 Screw 1 17 O ring 1 18 O ring 4 19 Screw 4 2...

Page 36: ...sorber 1 42 Sleeve 1 50 Compression spring 1 51 Screw 8 54 O ring 4 55 Guide strip 1 KSF plus 160 ID 0405360 Item Designation Quantity 1 Body 1 2 Base jaws 2 3 Chuck piston 1 4 Cylinder piston 1 5 Cover 1 6 Guide strip 2 7 Covering strip 1 8 Plug 4 9 Fitting screw 2 10 Funnel lubrication nipple 4 11 Locking screw 1 12 Quad ring 1 13 Sound absorber 1 14 Screw 1 15 Combined sealing ring 1 16 Screw 2...

Page 37: ...Sleeve 1 43 Screw 3 45 O ring 2 50 Compression spring 1 51 Screw 8 54 O ring 4 KSF LH plus 160 ID 0405380 Item Designation Quantity 1 Body 1 2 Base jaws 2 3 Chuck piston 1 4 Cylinder piston 1 5 Cover 1 6 Guide strip 2 7 Covering strip 1 8 Plug 4 9 Fitting screw 2 10 Funnel lubrication nipple 4 11 Locking screw G1 8 2 12 Quad ring 1 13 Sound absorber 1 14 Screw 1 15 Combined sealing ring 1 16 Screw...

Page 38: ...rew 3 45 O ring 2 50 Compression spring 1 51 Screw 8 54 O ring 4 KSF F plus 160 ID 0405370 Item Designation Quantity 1 Body 1 2 Base jaws 2 3 Chuck piston 1 4 Cylinder piston 1 5 Cover 1 6 Guide strip 2 7 Covering strip 1 8 Plug 4 9 Fitting screw 2 10 Funnel lubrication nipple 4 11 Locking screw 1 12 Quad ring 1 13 Sound absorber 1 14 Screw 1 15 Combined sealing ring 1 16 Screw 1 17 O ring 1 18 O ...

Page 39: ...Screw 1 31 Base jaws 1 32 Screw 1 33 Sound absorber 1 42 Sleeve 1 43 Screw 3 45 O ring 2 50 Compression spring 1 51 Screw 8 54 O ring 4 KSF plus 250 ID 0405560 Item Designation Quantity 1 Body 1 2 Base jaws 2 3 Chuck piston 1 4 Cylinder piston 1 5 Cover 1 6 Guide strip 2 7 Covering strip 1 8 Plug 4 9 Fitting screw 2 10 Conical lubrication nipple 4 11 Locking screw 1 12 Quad ring 1 13 Sound absorbe...

Page 40: ...nk screw 2 26 Set screw 1 27 Clamping sleeve 2 33 Sound absorber 1 42 Sleeve 1 43 Screw 3 45 O ring 2 50 Compression spring 1 51 Screw 8 52 T handle 2 53 Set screw 2 54 O ring 4 KSF LH plus 250 ID 0405580 Item Designation Quantity 1 Body 1 2 Base jaws 2 3 Chuck piston 1 4 Cylinder piston 1 5 Cover 1 6 Guide strip 2 7 Covering strip 1 8 Plug 4 9 Fitting screw 2 10 Conical lubrication nipple 4 11 Lo...

Page 41: ...9 22 O ring 2 23 Set screw 2 24 Set screw 2 25 Countersunk screw 2 26 Set screw 1 27 Clamping sleeve 2 42 Sleeve 1 43 Screw 3 45 O ring 2 50 Compression spring 1 51 Screw 8 52 T handle 2 53 Set screw 2 54 O ring 4 KSF F plus 250 ID 0405570 Item Designation Quantity 1 Body 1 2 Base jaws 2 3 Chuck piston 1 4 Cylinder piston 1 5 Cover 1 6 Guide strip 2 7 Covering strip 1 8 Plug 4 9 Fitting screw 2 10...

Page 42: ...rew 2 25 Countersunk screw 2 26 Set screw 1 27 Clamping sleeve 2 28 Spherical washer 1 29 Socket pin 1 30 Screw 1 31 Base jaw 1 32 Screw 1 33 Sound absorber 1 42 Sleeve 1 43 Screw 3 45 O ring 2 50 Compression spring 1 51 Screw 8 52 T handle 2 53 Set screw 2 54 O ring 4 Individual components are matched to each other and cannot be exchanged by the customer See sealing kit list parts cannot be order...

Page 43: ...Drawings 03 00 KSF plus KSF LH plus KSF F plus en 43 Drawings KSF plus KSF LH plus A For size 100 B For sizes 140 160 C Centering with clamping sleeves D Centering with fitting screws E For size 250 11 ...

Page 44: ...Drawings 44 03 00 KSF plus KSF LH plus KSF F plus en KSF F plus A For size 100 B For sizes 140 160 C Centering with clamping sleeves D Centering with fitting screws E For size 250 ...

Page 45: ...250 ID number 0405260 0405262 1330220 1330221 0405360 0405362 0405560 0405562 0405280 0405282 1330222 1330223 0405380 0405382 0405580 0405582 0405270 0405272 1330224 1330225 0405370 0405372 0405570 0405572 The partly completed machine may not be put into operation until conformity of the machine into which the partly completed machine is to be installed with the provisions of the Machinery Directi...

Page 46: ...21 0405360 0405362 0405560 0405562 0405280 0405282 1330222 1330223 0405380 0405382 0405580 0405582 0405270 0405272 1330224 1330225 0405370 0405372 0405570 0405572 To be provided by the System Integrator for the overall machine Fulfilled for the scope of the partly completed machine Not relevant 1 1 Essential Requirements 1 1 1 Definitions X 1 1 2 Principles of safety integration X 1 1 3 Materials ...

Page 47: ...guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 Static electricity X 1 5 3 Energy supply other than electricity X 1 5 4 Errors of fitting X 1 5 5 Extreme temperatures X 1 45 6 Fire X 1 5 7 Explosion X 1 5 8 Noise X 1 5 9 Vibrations X 1 5 10 Radiation X 1 5 11 External radiation X 1 5 12 Laser radiation ...

Page 48: ...dstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable fixing and other impact machinery X 2 3 Machinery for working wood and material with similar physical characteristics X 3 Supplementary essential health and safety requirements to offset hazards due to the mobility of machinery X 4 Supplementary essential healt...

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