SCHUNK KSM2 40, Installation And Operating Instructions Manual

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schunk.com XND.00019.003_A – 10/2018 19
Table of contents:
1 User information ..................................................................................... 20
1.1 Purpose of document, validity ................................................................................... 20
1.2 Illustration of safety features ..................................................................................... 20
2 General safety instructions ..................................................................... 21
2.1 Intended use ................................................................................................................ 21
2.1.1 Technical data ................................................................................................................ 21
2.2 Reasonably foreseeable misapplication .................................................................... 21
2.2.1 Alterations and modifications ......................................................................................... 21
2.2.2 Spare and wear parts and auxiliary material .................................................................... 22
2.3 Residual risk ................................................................................................................. 22
2.3.1 Jaw change .................................................................................................................... 22
2.3.2 Notes on clamping technology ....................................................................................... 22
2.4 Duties of the organisation in charge ......................................................................... 22
2.5 Operator duties ........................................................................................................... 23
2.6 Operator qualification ................................................................................................ 23
2.7 Personal protective equipment .................................................................................. 23
2.8 Warranty ...................................................................................................................... 23
3 Description of the clamping device ........................................................ 24
3.1 Function ....................................................................................................................... 25
3.1.1 Multiple vice (main application) ...................................................................................... 25
3.1.2 Multiple vice with adjustable jaws, H=165 ...................................................................... 26
3.1.3 Multiple vice with wedge clamping elements .................................................................. 27
3.1.4 Clamping rail as base for modular set ............................................................................. 27
4 Operation (standard operation) ............................................................. 27
4.1 Clamping / aligning ..................................................................................................... 27
4.1.1 On machine table with T-slots ........................................................................................ 28
4.1.2 On machine table with Ø12 / M12 grid holes, grid spacing 40 or 50 mm ........................ 28
4.1.3 On VERO-S zero-point clamping system .......................................................................... 28
4.1.4 Extension with second clamping rail ............................................................................... 29
4.2 Jaw range .................................................................................................................... 29
4.2.1 Adjustable jaws and clamping jaws ................................................................................ 29
4.2.2 Fixed jaw and adjustable jaw (back H=35 mm) ............................................................... 30
4.3 Setting up workpiece clamping ................................................................................. 30
4.3.1 Sequence with multiple clamping ................................................................................... 30
4.3.2 One-sided workpiece clamping ....................................................................................... 30
4.3.3 Setting up the jaw positions ........................................................................................... 31
4.3.4 Workpiece clamping....................................................................................................... 33
5 Servicing, cleaning, maintenance ........................................................... 33
5.1 General cleaning / lubrication .................................................................................... 33
5.2 Cleaning / lubricating the adjustable jaws ................................................................ 34
6 Troubleshooting, eliminating faults ...................................................... 34
7 Assembly drawing .................................................................................. 34
8 Taking out of service .............................................................................. 35