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1.7

    

Safety arrangements at the workspace

Set-up and installation of the heat press

The set-up and installation of the press has to be done under supervision of an authorized person. The installation has to be done by 2 or
more persons following the instructions of this manual.

Testing the heat press

After a correct installation of the press it is important to ensure that the press works properly, isn't damaged and has no safety defects. The
testing can only be done by the employer or other authorized persons and is mandatory to guarantee correct installation and safe usage of
the press. The testing should be protocoled.
If any irregularities regarding functionality or safety are found during the testing, these have to been noted and reported to Walter Schulze
GmbH in written form within 7 days. Until clarification the press can not be used.

Information and Education

According to § 81 industrial relations law and § 14 employment protection law the employer has to make arrangements to give all
information about the function and the range of application to the user.
In particular the user needs to be acquainted with the complete manual and be explicitly informed of the dangers of working with the press.
The details have to be explained in a coherent form and language.

Safety distance and ventilation

The press has to be installed at a place which gives enough space on both sides to put the material on.
The space in front of the press has to be wide enough to let nothing disturb the user at work.
Using the press with certain materials may create a strong smell. That’s why the user should evaluate the need for a ventilation system at
the workplace.

Safety instruction:

• 

The press should only be used by trained personal after notice of this manual

• 

Only one person is allowed to work on the press at a time.

• 

Beware of heating plate – risk of burns.

• 

Attention, the press opens automatically – keep the safety clearance

• 

The plug has to be pulled out of the power outlet while maintenance.

• 

Caution: 

please do not connect this press to any other outlet (socket) than those equipped with 

ground-fault protection 

ELCB (

e

arth

   l

eakage 

c

ircuit breaker).

          

 

 2.    

 

     Initiation

    

2.1

   

Tips for transport 

 

 

The SCHULZE Big-O-Lite is covered in protective foil for transport and fixed onto the pallet. Right after the receiving you should check if
the foil and the press are in good condition. Later on, if you have to send the press somewhere, we ask you to fix the press in the same
way on the pallet. The press has to be cold for the transport.

2.2

  

 Installation of the heat press

Remove the protective foil. The press is placed on a metal plate with handles for easier transport. The press should be transported by 2
people. The device must be carried carefully with attention to proper balance. The press may be located on a special, metal closet, which
must be assembled as instructed

.

Instruction for the closet assembly:

1. Using a hex key screw the closet walls and vertical connectors together 

(photos 1-2)

2. Insert protective caps 

(photos 3-5)

3. Place the metal shelf in the closet 

(photos 6-7)

Version 16.01                                                                          5 /  18

Summary of Contents for Big-O-Lite pneu plus

Page 1: ...Instruction manual Version 16 01 Heat press Big O Lite pneu plus Version 16 01 1 18...

Page 2: ...devices 07 3 2 Resetting of the electronic devieces 09 3 3 Error reports 09 3 4 ECO mode 10 3 5 Prepressing 10 3 6 Application range and sample adjustments of the heat press 10 3 7 Pressure settings 1...

Page 3: ...drawer 14 Handle to pull out the base plate 15 Contact pressure adjustment 16 Compressed air connection 17 Air filter with water separator 18 Extractable handles 19 Main switch 1 3 Technical data Dime...

Page 4: ...to be replaced The instruction for replacing the main fuse can be found in chapter 4 3 Thermal fuse The thermal fuse is placed directly on the heating plate and it stops the power supply if the temper...

Page 5: ...press has to be wide enough to let nothing disturb the user at work Using the press with certain materials may create a strong smell That s why the user should evaluate the need for a ventilation sys...

Page 6: ...o a voltage of 230VAC 50Hz The press is equipped with a plug Make sure that the power outlet is in the right condition and that the grounding is connected to the power outlet Caution please do not con...

Page 7: ...3 Working with the heat press 3 1 Programming of electronic devices Version 16 01 7 18...

Page 8: ...er switching on the counter it counts the number of pressing activities a To end the programming of the electronic devices press button 1 b to get to the advanced programming menu press button 1 for 3...

Page 9: ...press the button YES the Temperature will change to the original setting 3 3 Error reports The electronic devices of the Big O Lite pneu control the main functions of the press Here is a list of poss...

Page 10: ...All information is supplied without liability please run your own testing before production 3 7 Pressure settings With this press you can change the pressure setting After every change of the pressure...

Page 11: ...otos 4 6 and the heating plate must be carefully put on soft surface so as not to damage the teflon Then take the new heating plate and tighten it with the wrench Connect the heating plate with the pr...

Page 12: ...compressor Oil in the system may be damage the press 4 2 Monthly Maintenance Before beginning maintenance work control if the press is turned off and cold Disconnect the press from electricity Some m...

Page 13: ...e the electronic devices turn off the press and pull the plug Unscrew the cover of the press as in chapter 4 4 Pull out the green plug photo 1 Pull out the electronics keyboard photo 2 Remove the stop...

Page 14: ...the mat lays exactly over each other 6 Let the glue dry for 24hours 7 Take of the heating plate and cut off the overlaying edge of the silicon mat 4 8 Replacing the thermal fuse The replacing may only...

Page 15: ...couple is too low Exchange the thermo couple The displayshows Err 4 Resistance of the thermo couple is too high The displayshows Err 6 Power relayCRYDOM is defect Replace power relayCRYDOM The displa...

Page 16: ...4 10 Connection diagram Version 16 01 16 18...

Page 17: ...4 11 Controlling of the pneumatics Version 16 01 17 18...

Page 18: ...K hereby declares that the following machine Heat press serial number is compliant with the specifications of the following EC directives Machinery 2006 42 EC Low Voltage 2014 35 EU EMC 2014 30 EU use...

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