Schulte FLX-1510 Operator'S Manual Download Page 107

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Maintenance Section 5-1

MAINTENANCE SECTION

Summary of Contents for FLX-1510

Page 1: ... times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover_S Important Operating and Safety Instructions are found in the Mower Safety Video that can be instantly accessed on the internet at 0 00 FLX 1510 FLEX ARM Schulte Industries Ltd PO Box 70 Englefeld Saskatchewan Canada S0K 1N0 Tel 306 287 3715 Fax 306 287 3355 Pa...

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Page 3: ...al or if you have any questions concerning safety of operation contact your supervisor dealer or Schulte If you would like a VHS video tape of the video please e mail AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include you...

Page 4: ...quester Address ______________________________________ City ____________________________________ State ___________________________________ Zip Code _______________________________ Mower Model _________________________Serial Number ________________________ Date Purchased _______________________Dealer Salesperson ____________________ Dealership Name ______________________Dealership Location ________...

Page 5: ...efore operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you do not fully understand The care you give your Schulte Implement will greatly determine your satisfaction with its performance and its service life Carefully read and follow the instructions in this manual to provide...

Page 6: ... operator is responsible for keeping clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION HYDRAULICS Gearbox Oil Levels Hydraulic Oil Level External Tank Tractor Hydraulic Oil Level Hydraulic Hoses Not Kinked Tighten Connections Front Pum...

Page 7: ... FLEX ARM Shipping Package 3 2 Remove Shipping Brackets 3 2 Connect the FLEX ARM to a Tractor 3 3 Safety Tow Chain 3 4 Lock the Caster Wheels 3 5 Configure the FLEX ARM for Use with a 10 Rotary Cutter 3 6 Adjust the Castor Springs 3 7 Check Tire Pressure 3 7 CONNECTING THE FLEX ARM TO A ROTARY CUTTER 3 7 Connect Hydraulic Lines to the Tractor 3 7 Connecting the FLEX ARM to a Rotary Cutter 3 8 Inst...

Page 8: ...ING THE TRACTOR AND IMPLEMENT 4 22 4 22 Starting the Tractor 4 23 Brake and Differential Lock Setting 4 23 Operating the Mower Wings 4 23 Transport Position 4 24 Operating Position 4 24 Driving the Tractor FLEX ARM and Rotary Cutter 4 24 Crossing Ditches and Steep Inclines 4 26 4 26 OPERATING THE TRACTOR FLEX ARM AND MOWER 4 27 Foreign Debris Hazards 4 28 Bystanders Passersby Precautions 4 28 Enga...

Page 9: ...Assemblies 5 5 Frame 5 5 MAINTENANCE 5 6 Nut and Bolts 5 6 Tires 5 7 HUBS SPINDLES 5 8 Greasing and Installation 5 8 Tightening Instructions for 618 Hubs 5 9 HYDRAULICS 5 9 Replacing Nylatron Bushings in the Castor Pivot Sleeves 5 9 ...

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Page 11: ...Safety Section 1 1 2018 Alamo Group Inc SAFETY SECTION ...

Page 12: ...s situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machi...

Page 13: ...eration can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility BE ABLE TO SEE and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects GROUND SPEED WHEN MOWING NORMAL SPEED range is between 2 to 5mph ADJUST MOWING SPEED for ...

Page 14: ...m mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted wings components and implements raised by 3 Pointed tractor hitch SECURELY SUPPORT or block up raised equipment wings and components BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted compo nents KEEP BYSTANDER...

Page 15: ...USH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY ATTACHED TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping assembly will s...

Page 16: ...sing the operator and bystanders to health risks Always wear required OSHA approved Personal Protective Equipment PPE when cleaning or removing potentially hazardous material from equipment 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION INSPECT for and REMOVE any hidden large debris MOW at Intermediate height INSPECT and remove remaining de...

Page 17: ...blades strike heavy objects fixed structures metal guard rails and concrete structures Shut down tractor engine disengage the PTO and wait for all rotating motion to stop Place the tractor in park position engage the parking brake and remove the key before leaving the operator s seat 1 BLADES CAN FAIL from impact and objects can be thrown with great velocity 2 INSPECT and REPLACE any damaged blade...

Page 18: ...NLY start tractor while seated in tractor seat ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat NEVER ALLOW RIDERS on tractor or implement WHEN MOUNTING AND DISMOUNTING TRACTOR ONLY mount or dismount when tractor and moving parts are stopped STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts...

Page 19: ...missing ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping...

Page 20: ...STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped IF A MATERIAL BLOCKAGE occurs in the inlet or discharge areas of the mower SHUT DOWN TRACTOR ENGINE disengage the PTO and wait for all rotating motion to stop Place the tractor in park position engage the parking brake and remove the key before leaving the operator s set Clear the blockage before proceed...

Page 21: ...ecting lines or working on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS ALWAYS WEAR safety glasses and impenetrable gloves USE paper or cardboard to search for leaks DO NOT USE hands or body parts to search for leak KEEP hands and body AWAY f...

Page 22: ...e of structures and obstructions CALL 811 and 1 800 258 0808 to identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk EQUIP Tractor with a FIRE EXTINGUISHER DO NOT OPERATE mower on a tractor equipped with under frame exhaust DO NOT SMOKE or have open flame near Mower or Tractor DO NOT DRIVE into bu...

Page 23: ...port for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING ENGAGE TRANSPORT LOCKS AND SAFETY CHAINS RAISE MOWER and ENGAGE center axle cylinder transport stops or pins RAISE WINGS and ENGAGE TRANSPORT LOCKS or pins ATTACH implement SAFETY CHAIN to tractor REMOVE any cut material collected on mower deck DETERMINE STOPPING CHARACTERISTICS OF TRACTOR AND I...

Page 24: ...T modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION INSPECT for loose fasteners worn or broken parts leaky or loose fittings missing or broken cotter keys and washers on pins and all m...

Page 25: ...knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Schulte Industry specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce the performance void Schulte warranties and present a safety hazard Use genuine Schulte parts for economy and safety SPSI 1 SEE YOUR SCHULTE DEALER ...

Page 26: ...SAFETY FLX 1510 06 18 Safety Section 1 16 2018 Alamo Group Inc SAFETY Decal Location ...

Page 27: ...59 1 IMPORTANT Grease Nipple on Underside 19 226 461 1 IMPORTANT Maximum Operating Speed 20 226 462 1 DANGER Multi Hazard 21 226 463 1 DANGER Driveline Hazard 22 226 464 1 DANGER Multi Hazard 23 226 465 1 DANGER Thrown Objects Multi Hazard 24 226 466 1 WARNING Oil Leaks 25 226 467 1 WARNING Reduce Speed 26 226 468 1 INSTRUCT Lubrication Decal 27 226 491 1 DANGER Multi Language 28 226 499 2 INSTRUC...

Page 28: ...SAFETY FLX 1510 06 18 Safety Section 1 18 2018 Alamo Group Inc SAFETY Decal Description ...

Page 29: ...SAFETY FLX 1510 06 18 Safety Section 1 19 2018 Alamo Group Inc SAFETY ...

Page 30: ...SAFETY FLX 1510 06 18 Safety Section 1 20 2018 Alamo Group Inc SAFETY ...

Page 31: ...SAFETY FLX 1510 06 18 Safety Section 1 21 2018 Alamo Group Inc SAFETY ...

Page 32: ...SAFETY FLX 1510 06 18 Safety Section 1 22 2018 Alamo Group Inc SAFETY ...

Page 33: ...SAFETY FLX 1510 06 18 Safety Section 1 23 2018 Alamo Group Inc SAFETY ...

Page 34: ...SAFETY FLX 1510 06 18 Safety Section 1 24 2018 Alamo Group Inc SAFETY ...

Page 35: ...SAFETY FLX 1510 06 18 Safety Section 1 25 2018 Alamo Group Inc SAFETY ...

Page 36: ...SAFETY FLX 1510 06 18 Safety Section 1 26 2018 Alamo Group Inc SAFETY ...

Page 37: ...SAFETY FLX 1510 06 18 Safety Section 1 27 2018 Alamo Group Inc SAFETY ...

Page 38: ...nnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery befo...

Page 39: ...Introduction Section 2 1 2018 Alamo Group Inc INTRODUCTION SECTION ...

Page 40: ...fective in preventing thrown objects The possibility of injury and property damage from this hazard can be substantially reduce by selecting proper shielding maintaining the mower and shielding in good operational condition inspecting the area for foreign debris before mowing operating the mower at a minimum cutting height of 4 and keep unprotected persons at a minimum distance of 300 feet from th...

Page 41: ...nect the FLEX ARM to the tractor When ordering service parts make sure to specify your serial number Your serial number is located on the left end of the main frame Driveline and gearbox shielding are essential safety components of your machine and must remain in place at all times To activate your warranty the warranty validation form must be complete in full and returned to Schulte Industries Lt...

Page 42: ...inimum of 60 between the inside of the tires make sure blades are not bent and are in good condition reduce ground speed to allow more cutting time If Tractor engine is lugging down shift tractor to a lower gear ALWAYS OPERATE WITH THE WING HYDRAULIC CYLINDER CONTROL VALVES IN A FLOAT POSITION For maximum performance and service life Always use Genuine Schulte replacement parts Operating Noise Lev...

Page 43: ...cultural and Government Use Structural Warranty is 1 year from the date of purchase Component is 1 year from the date of purchase Coverage includes hydraulics hubs spindles blade carrier and light kits Driveline warranty is 1 year from the date of purchase Warranty covers cross kits tubes and yokes Coverage applies only to manufacturer s defects when product is properly maintained and lubricated 3...

Page 44: ...al of the manufacturer Any goods which have sustained damage or deterioration due to encounters with foreign objects for which the product is not intended inadequate or faulty assembly improper or inadequate maintenance neglect or abuse Shop supplies such as the use of tools oil or grease used in the repair or replacement of a warrantable part or component Normal wearing parts such as but are not ...

Page 45: ...der Buhs Service Manager Phone 306 287 4453 Email gvenderbuhs schulte ca Tracy Zentner Warranty Administration Phone 306 287 4492 Email tzentner schulte ca Don Willenborg Quality Assurance Manager Phone 306 287 4479 Email dwillenborg schulte ca Schulte reserves the right to change and modify this warranty policy at any time ...

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Page 47: ...Assembly Section 3 1 2018 Alamo Group Inc ASSEMBLY SECTION ...

Page 48: ...justed to provide a level lift Remove Shipping Brackets Block the FLEX ARM under the frame at point A Remove shipping brackets B Break the banding connecting the brush guard C to the strut arm Swing the hitch forward and connect the strut arm to the hitch at point D Use the 1 2 X 1 3 4 bolt lock washer and flat washer to fix the pin head Connect the brush guard to the strut arm at point E using th...

Page 49: ...g measures less than 1 8 taller than the drawbar Replace unused spacers under the hitch block and reinstall the lockwashers and bolts 4 Using the parking jack position the tongue clevis to the height of the tractor drawbar A screw driver may be inserted into the hole in the side of the swivel hitch to keep the hitch clevis level while connecting to the tractor drawbar 5 Board the tractor and start...

Page 50: ...hitch using the 1 bolt washer and nut Attach the other end of the chain to tractor Refer to your tractor operator s manual for complete instructions on attaching the tow chain to the tractor After connecting both ends of the safety chain drive the tractor to the right and left to check for proper chain length Adjust length as necessary and allow only enough slack in the chain to make a maximum tur...

Page 51: ...ubes These stop plates reduce how far the Flex Arm extends to the left of the center of the towing vehicle to 54 When the plates are not installed they are located in their storage location at the rear of the machine When the stop plates are installed the Flex Arm does not allow for the center line of the rotary cutter to be pulled directly behind the tractor If you want to cut directly behind the...

Page 52: ... repositioned When the cutter is shipped the Castor Link is in the position shown below Remove pin A Move the Castor Link so the hole you removed Pin A from is lined up with the hole in lug D Remove bolt B 1 x 4 and spacer C These items are found where the cutter hooks to the rear of the FLX 1510 These are needed to connect the Castor Link to Lug D Take spacer C and insert it between the Castor Li...

Page 53: ...transported CONNECTING THE FLEX ARM TO A ROTARY CUTTER Connect Hydraulic Lines to the Tractor When connecting the FLEX ARM to the tractor it may be advantageous to be able to operate the main cylinder on the FLEX ARM Connect the two hydraulic lines for the FLEX ARM main cylinder to the tractor breakaways With the tractor shut down and secured in position relieve hydraulic pressure from the tractor...

Page 54: ...hat were previously removed 7 Remove the cutter jack and place in its storage position Always shut the tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the implement and tractor hitches S3PT 15 8 Attach the FLEX ARM safety chain to the mower A frame Fasten the large loop of the safety chain to the Safety Ch...

Page 55: ...tacting the frame lugs Connect Strut to Rotary Cutter Set the length of the strut from pivot to pivot center according to chart below Bolt the strut assembly to the mounting lugs on the arm and cutter using two 1 X 4 bolts and locknuts Release Castor Wheels Remove the 3 4 X 2 1 2 bolts that lock the castor wheel The bolts and nuts can be stored in the cutout on the plate behind the castor wheel pi...

Page 56: ...e goes to the clevis end of the right wing lift cylinder and the single blue coded hose goes to the rod end of the right wing lift cylinder c Red coded hoses connect to the rotary cutter left wing They occupy the two positions along the bottom of the breakaway stand The double red coded hose goes to the clevis end of the left wing lift cylinder and the single blue hose goes to the rod end of the l...

Page 57: ...hose to the B2 port on the selector valve and the bottom right position on the breakaway stand c Connect one blue coded 24 hose to the C1 port on the selector valve and the middle left position on the breakaway stand d Connect the other blue coded 24 hose to the C2 port on the selector valve and the bottom left position on the breakaway stand e Route electrical wires back to the cab of the tractor...

Page 58: ...he FLEX ARM Use the driveline that was shipped with the FLEX ARM to connect the drive between the FLEX ARM and rotary cutter Ensure that driveline yokes and gearbox shafts are dirt free and greased before attachment The yokes on this drive shaft use a tapered pin to lock the yoke to the gearbox input shafts Slide the yoke onto the rotary cutter s divider gearbox shaft align the tapered pin to the ...

Page 59: ...tighten the nut on the tapered pin If not connecting the CV driveline to the tractor it can rest on the curved plate at the front of the hitch Driveline Shield Chains IMPORTANT OSHA ASABE and SAE standards require that all rotating shafts be guarded against contact The unchained plastic shields can rotate with the driveline but must stop when they contact another object Driveline shields may be ch...

Page 60: ...lace on block on either side of the transport lock bar and bolt in place using 2 5 8 X 4 1 2 bolts and lock nuts One bolt should face up and one down in order limit pressure on the threaded portion of each bolt Pre delivery checklist IMPORTANT Check oil level in all gearboxes before operation Refer to the Lubrication section of this manual for recommended oil type and viscosity Lubricate all greas...

Page 61: ...Operation Section 4 1 2018 Alamo Group Inc OPERATION SECTION ...

Page 62: ...tended to be used as a visual aid to assist in explaining the operation of a Flex Arm and flex wing rotary cutter and are not necessarily of a Flex Arm and rotary cutter Some pictures may show shields removed for picture clarity NEVER OPERATE these implements without all shields in place and in good operational condition The operator must be familiar with the Flex Arm mower and tractor operation a...

Page 63: ...ed dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for t...

Page 64: ...lt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these li...

Page 65: ... 3 8 cutters and at 20 for 1 3 4 20 spline cutters 2 5 Tractor Hydraulics The mower deck and wings are raised and lowered with hydraulic cylinders operated by the tractor hydraulic pump There are several ways to configure the mower hydraulics depending on the number of tractor selective control valves and if they are four double acting The mower can be operated on a tractor with a minimum of four ...

Page 66: ...e speed If operating an older model tractor where the tractor s transmission and PTO utilize one master clutch an over running clutch must be used between the PTO output shaft and the driveline of the mower An authorized tractor dealer can provide the over running clutch and its installation if needed OPS U 0006_A DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor P...

Page 67: ...he Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over I...

Page 68: ... the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only SG 9 4 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for...

Page 69: ...gle acting wing circuit A total of 3 hydraulic circuits are required One of the circuits requires a float position on the control valve in order to operate the single acting wing circuit of the rotary cutter Hydraulic Line Support After connecting the Flex Arm hydraulic lines to the tractor and mower hydraulics to the Flex Arm support the hoses with the equipped brackets Ensure that hoses do not c...

Page 70: ...k up for fine adjustments IMPORTANT If depth control stops are not set at the same height as the center cylinder internal damage may occur to the phasing cylinders The cutter should always be operated in the highest position that will produce the desired cutting results Operating at increased heights will minimize the chances of blades contacting the ground and discharging debris 6 SETTING THE MOW...

Page 71: ...must be dirt free and greased for attachment To connect the CV constant velocity driveline to the tractor PTO output shaft twist driveline yoke collar and align the grooves and splines of the yoke with those of the PTO shaft Push the driveline yoke onto the PTO shaft release the locking collar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driv...

Page 72: ... a hard left turn until there is approximately a 1 clearance between the left rear tractor tire and mower frame or tongue Stop and completely shut down the tractor Place the tractor in Park and apply the Parking Brake before dismounting Check the CV joint at this maximum turning radius by holding the driveline yoke above the PTO shaft and then angle the CV joint to its maximum angle A minimum diff...

Page 73: ...repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades o...

Page 74: ...S U 0030 8 2 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following OPS R 0007 All Safety Shields Guards and Safety devices including but not limite...

Page 75: ...and illegible decals OPS U 0011 Ensure the mower hitch is securely attached to the tractor drawbar with a proper size bolt and secured nut Ensure that a properly rated safety tow chain is equipped securing the mower to the tractor Check that the main driveline is securely attached to the tractor and the clamping cone is seated in the groove of the PTO shaft Ensure the divider drivelines are secure...

Page 76: ...0 Perform scheduled lubrication as specified in the maintenance section Inspect each gearbox oil level and replenish if needed A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs to be replaced Ensure all gearbox vents are in place and free from clogs OPS R 0011_B Perform scheduled lubrication as specified in the Maintenance Section Inspect each gearb...

Page 77: ... the condition of the wing hinge pins Check the condition of the mower axle suspension spring Inspect mower tire condition wheel bearings and lug nut torque OPS R 0014_I Inspect blades and blade bolts for looseness and excessive wear Make sure the mower is securely blocked up before crawling beneath Make sure that wing lock pins are installed before approaching a raised wing Replace damaged worn a...

Page 78: ...e has Become bent or deformed from it s original shape or Any cracks are visible or Deep gouges in the blade s surface are present or Gouges or chipped areas in the cutting edge are larger than 1 2 12 7mm or The material on the leading edge has been worn away by more than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken ...

Page 79: ...E BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replac...

Page 80: ...rt of Shift Specific Comments if not O K The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROPS Cab is in good condition The sea...

Page 81: ...ety decals are in place and legible The tongue hitch connection bolts pins are tight There are no cracks in tongue or hitch The tow chain is secured to the tractor mower The hydraulic cylinders pins are tight There are no leaking or damaged hoses The mower deck is clear of cut grass and debris Chain guards deflectors are in place in good condition Driveline gearbox shields are in good condition Dr...

Page 82: ...ering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed o...

Page 83: ...or differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance inc...

Page 84: ...ion DO NOT drive out transport pins that have tension on them After removing pins extend wing hydraulic cylinders and fully lower wings Wing hydraulic control valves should be set in the float detent during operation to allow the mower to follow the contour of uneven terrain and to prevent the wings from creeping up When extending a wing over a ditch for mowing place the control valve lever detent...

Page 85: ... installed the rotary cutter will trail 19 to the right of center Refer to the ASSEMBLY section of this manual for installation instructions Extra precaution should be taken to avoid hitting parked vehicles sign road structures bystanders and animals due to the overall length and width of the implements Practice steering and maneuvering the tractor Flex Arm and mower in an open field or parking lo...

Page 86: ...g the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of the driveline s inner profile and its outer housing may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement OPS R 0020 10 8 When confronted w...

Page 87: ... TRACTOR FLEX ARM AND MOWER AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the op...

Page 88: ...ting them If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately Mak...

Page 89: ...ivetrain spread cut material better reduce streaking and make the final cut more uniform SRM 01 11 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engine s...

Page 90: ...t its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut If it becomes necessary to temporarily regulate engine speed increase or dec...

Page 91: ...urs in the inlet or discharge areas of the mower SHUT DOWN TRACTOR ENGINE disengage the PTO and wait for all rotating motion to stop Place the tractor in park position engage the parking brake and remove the key before leaving the operator s seat Clear the blockage before proceeding with mowing Be sure to keep feet and hands clear of the mower blades If you raise the mower or mower wing to access ...

Page 92: ...an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck SGM 12 Mow only in ...

Page 93: ...across uneven areas such as road shoulders ditch edges and other uneven terrain position mower so that one support wheel is near the highest point to prevent blades from cutting into gravel or dirt which can cause rapid blade wear and extremely severe shock loads on the drivetrain resulting in rapid wear or damage to these components Blades contacting the ground may cause objects to be thrown out ...

Page 94: ...e center section and both wings to the ground If the mower will be stored with the wings in the raised position install both wing and center section transport pins If the mower is not resting securely on the ground block the mower up securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the mower and clear of any pinch points when disconnec...

Page 95: ...n solid ground or securely supported by a block before raising the FLEX ARM 3 Once the FLEX ARM tongue is supported entirely by the jack remove the hitch pin 4 Remove the FLEX ARM driveline from the tractor PTO shaft Place the driveline in its storage bracket to prevent it from contacting mud or dirt 5 Uncouple the hydraulic hoses from the tractor and secure the on the FLEX ARM hose organizer Disc...

Page 96: ... the appearance of the Flex Arm and mower It is critical that the driveline clutch slip when an obstacle or heavy load is encountered to avoid Flex Arm mower and tractor damage If the Flex Arm and mower sit outside for an extended period of time or is exposed to rain and or humid air the clutch lining plates must be inspected to ensure they are not frozen together from rust or corrosion If the Fle...

Page 97: ...hile stopping especially when making an emergency stop Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds Never tow the implement at speeds greater than 20 MPH 32 kph OPS U 0018 14 1 Rotary Cutter Tire and Wheels Laminated Sectional Tires are designed for conditions where puncture proof performance is required and the mower will not be tran...

Page 98: ...e of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH STI 06 Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death SG 10 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the E...

Page 99: ...ice backing until you can safely control the direction and movements of Flex Arm and mower If you do not feel that you can safely transport of back the equipment combination do not transport the equipment on public roads and highways Transport at slower speeds that you would normally transport the tractor 70 of normal transport speed Allow yourself more time to react adjust and compensate for the ...

Page 100: ...speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS U 0022_H This Implement may be wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard...

Page 101: ...caution when turning on hillsides Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death Never fold wings on a hillside the Implement or unit may overturn STI 02 Be particularly careful when transporting the Implement using the tractor Turn curves or go up or down hills only at a low speed and at a gradual steering angle...

Page 102: ...e sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As yo...

Page 103: ...nd mower Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tigh...

Page 104: ...tor drawbar length Set drawbar to length as determined incorrect by the RPM speed of the attached rotary cutter Excessive castor wheel Inadequate tension on castor Tighten the castor springs whipping wheel discs see ASSEMBLY section Accelerated wear of universal Inadequate greasing Carefully follow greasing joint cross kits instructions Accelerated wear of universal Inadequate greasing Carefully f...

Page 105: ...g too high Blades bent Replace blades as a set Blade carrier bent Straighten or replace blade carrier Blade bolts loose or worn Retighten or replace blade bolt Up and down drift in the blade should not exceed 1 1 2 Cutter vibrates Broken blade Replace blades as a set Blade carrier bent Replace carrier New blade used with a worn blade Replace blades as a set Blades locked together Unlock blades Acc...

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Page 107: ...Maintenance Section 5 1 2018 Alamo Group Inc MAINTENANCE SECTION ...

Page 108: ...ladder or raised stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement ...

Page 109: ...oss of oil will indicate damaged seals which should be replaced immediately to prevent ruining the gearbox Use of an oil grease pump to suck oil out of the gearbox is recommended to minimize spilled oil and to provide for more complete removal of old oil Procedure for refilling of cutter gearboxes A dip stick is provided on the vent plug Fill until oil shows on the dip stick Do not screw dipstick ...

Page 110: ...ther vent Replace lower level plug Remove middle level plug Fill through breather vent or middle plug until oil starts to run out of middle level plug Replace middle level plug and vent Use good quality 80 90 oil WHEN FILLING RIGHT ANGLE DRIVES ALLOW APPROX 15 MIN FOR OIL TO SETTLE INTO BOTTOM CAVITY BEFORE CHECKING DIPSTICK IMPORTANT The upper bearing in the upper swivel gearbox is grease lubrica...

Page 111: ... at the middle of the shaft The grease fitting on this collar will come exposed when the cutter wings are laying flat Occasionally monthly pull the universal joint halves apart and apply grease to all sides of the slip shaft At least once per year more often in dusty or dirty conditions the shielding should be removed and the old grease removed with a solvent A fresh coat of grease should then be ...

Page 112: ...el plates and reduce the tendency of the castor wheel to whip Compression spring tension should be set as follows Tighten the lower nut until the spring is fully compressed Back the lower nut by one full turn Hold the position of the lower nut and tighten 3 Bolt Grades and Torque When replacing damaged bolts use only plated Grade 5 bolts unless otherwise specified Use only bolts of the correct len...

Page 113: ...ure is 50 PSI minimum inflation pressure is 40PSI Inflate ribbed tires to manufacturers rated PSI as shown on the tire sidewall DO NOT over inflate Periodically check tire condition and replace if it is excessively worn cut or damaged Torque the wheel bolts to a 120 ft lbs minimum and 140 ft lbs maximum Torque all bolts in a star pattern Ensure the tapered side of the wheel nut is in contact with ...

Page 114: ...oated with grease Spread grease on the outside of the bearing with your gloved finger Ensure that no dirt or filings contact the grease or the bearings 2 Pack the inside of the hub completely with grease 3 Apply grease on both races 4 Install the large bearing into the back of the hub and rotate the bearing several times 5 Install the dust grease seal using the right size seal driver Spread a film...

Page 115: ...our gloved finger Then install on hub using the right dust cap driver 5 Wipe off all excess grease from hub and axle There should not be any drag noticed when spinning a tire installed on a hub If the axle nut is too tight the rollers of the wheel bearings will remove the grease from the bearing races decreasing the life of the bearings HYDRAULICS Periodically clean dirt and debris from the bottom...

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Page 117: ...SEGURIDAD FLX 1510 06 18 Sección de Seguridad 1 28 2018 Alamo Group Inc SEGURIDAD ...

Page 118: ...SEGURIDAD FLX 1510 06 18 Sección de Seguridad 1 27 2018 Alamo Group Inc SEGURIDAD ...

Page 119: ...SEGURIDAD FLX 1510 06 18 Sección de Seguridad 1 26 2018 Alamo Group Inc SEGURIDAD ...

Page 120: ...SEGURIDAD FLX 1510 06 18 Sección de Seguridad 1 25 2018 Alamo Group Inc SEGURIDAD ...

Page 121: ...SEGURIDAD FLX 1510 06 18 Sección de Seguridad 1 24 2018 Alamo Group Inc SEGURIDAD ...

Page 122: ...SEGURIDAD FLX 1510 06 18 Sección de Seguridad 1 23 2018 Alamo Group Inc SEGURIDAD ...

Page 123: ...SEGURIDAD FLX 1510 06 18 Sección de Seguridad 1 22 2018 Alamo Group Inc SEGURIDAD ...

Page 124: ...SEGURIDAD FLX 1510 06 18 Sección de Seguridad 1 21 2018 Alamo Group Inc SEGURIDAD ...

Page 125: ...SEGURIDAD FLX 1510 06 18 Sección de Seguridad 1 20 2018 Alamo Group Inc SEGURIDAD ...

Page 126: ...SEGURIDAD FLX 1510 06 18 Sección de Seguridad 1 19 2018 Alamo Group Inc SEGURIDAD ...

Page 127: ...SEGURIDAD FLX 1510 06 18 Sección de Seguridad 1 18 2018 Alamo Group Inc SEGURIDAD ...

Page 128: ...SEGURIDAD FLX 1510 06 18 Sección de Seguridad 1 17 2018 Alamo Group Inc SEGURIDAD ...

Page 129: ...SEGURIDAD FLX 1510 06 18 Sección de Seguridad 1 16 2018 Alamo Group Inc SEGURIDAD Descripción de Calcomanía ...

Page 130: ...eleccionado para los portadores de cuchillas cuchillas eje de cortar navaja suspensiones de navajas los rodillos los componentes de línea motriz y cojinetes Estas partes son echas y probadas a la especificaciones de SCHULTE Partes que no son auténticas no regularmente llegan con estas especificaciones El uso de partes que no son auténticas puede reducir el funcionamiento de la cortadora anular gar...

Page 131: ...esde la tierra ASEGÚRESE de estar bien apoyado sobre superficies sólidas planas al subirse al implemento para realizar tareas SIGA las instrucciones del fabricante sobre cómo manipular los lubricantes solventes limpiadores y otros agentes químicos NO cambie ninguna calibración hidráulica de fábrica para evitar fallas de los componentes o equipos NO modifique o altere el implemento las funciones o ...

Page 132: ...a visión clara para condiciones de conducción y tránsito PREPARE EL IMPLEMENTO PARA EL TRANSPORTE O EL REMOLQUE COLOQUE LAS TRABAS PARA TRANSPORTE Y LAS CADENAS DE SEGURIDAD ELEVE LA CORTADORA e INSTALE topes o pasadores de transporte cilíndricos en el eje central ELEVE LAS ALAS e INSTALE TRABAS DE TRANSPORTE o pasadores AJUSTE LA CADENA DE SEGURIDAD del implemento al tractor QUITE todo material c...

Page 133: ...ficar cables de servicios subterráneos PAUTAS DE PREVENCIÓN DE INCENDIOS durante la operación reparación y servicio de la cortadora y el tractor a fin de reducir el riesgo de incendio del equipo y de la vegetación El tractor debe estar EQUIPADO CON MATAFUEGOS NO OPERE la cortadora sobre un tractor equipado con escape debajo del bastidor NO FUME ni acerque fuego directo a la cortadora o el tractor ...

Page 134: ...ema QUITE y reemplace la manguera si sospecha que tiene filtraciones Solicite al distribuidor que verifique si hay filtraciones LAS FILTRACIONES DE LÍQUIDO DE ALTA PRESIÓN PUEDEN NO SER VISIBLES AL VERIFICAR FILTRACIONES HIDRÁULICAS Y TRABAJAR CERCA DE LOS SISTEMAS HIDRÁULICOS SIEMPRE USE gafas de seguridad y guantes impenetrables USE papel o cartón para verificar si hay filtraciones NO USE las ma...

Page 135: ... A LOS SONIDOS antes de acercarse a la cortadora para asegurarse de que se haya detenido todo el movimiento giratorio Si se produce un bloqueo de material en las áreas de entrada y descarga de la cortadora APAGUE EL MOTOR DEL TRACTOR desenganche la toma de fuerza y esperar a que todo movimiento de rotación se detenga Coloque el tractor en posición de estacio namiento ponga el freno de estacionamie...

Page 136: ... se han quitado para tareas de reparación o mantenimiento PARA EVITAR que la línea de conducción se rompa durante las operaciones VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios del implemento Las líneas de conducción demasiado cortas se pueden soltar o romper Las líneas de conducción demasiado largas pueden tocar el suelo Un ensambla...

Page 137: ...SÓLO ENCIENDA el tractor sentado en el asiento del tractor SIEMPRE ABRÓCHESE el cinturón de seguridad al operar el tractor y los equipos SÓLO OPERE el tractor y el equipo sentado en el asiento del tractor NUNCA LLEVE A OTRAS PERSONAS en el tractor o implemento AL SUBIR Y BAJAR DEL TRACTOR SÓLO suba o baje del tractor cuando éste y sus partes móviles estén detenidos APAGUE EL MOTOR Y LA TDF coloque...

Page 138: ...iles de metal y estructuras de cemento Apague el motor del tractor desenganche la toma de fuerza y esperar a que todo movimiento de rotación se detenga Coloque el tractor en posición de estacionamiento ponga el freno de estacionamiento y retire la llave antes de abandonar el asiento del operado r 1 LAS CUCHILLAS PUEDEN FALLAR con el impacto y los objetos pueden ser arrojados a gran velocidad 2 INS...

Page 139: ... y personas presentes a riesgos de salud Siempre use el equipo de protección personal PPE aprobado por OSHA cuando limpie o retire material potencialmente peligroso de equipo 1 MARQUE los objetos que no se puedan quitar 2 EVITE estos objetos cuando use la cortadora INSPECCIÓN DEL ÁREA PARA DETECTAR HIERBA ALTA Y MALEZAS INSPECCIONE Y QUITE cualquier residuo oculto de gran tamaño PASE LA CORTADORA ...

Page 140: ...tor y del implemento para asegurarse de que estén FIRMEMENTE SUJETADOS PARA EVITAR que la línea de conducción se rompa durante las operaciones VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios del implemento Las líneas de conducción demasiado cortas se pueden soltar o romper Las líneas de conducción demasiado largas pueden tocar el suel...

Page 141: ...s equipos ELEVADOS se pueden caer por fallas mecánicas o hidráulicas o por un movimiento inesperado de la palanca de control PARA EVITAR LA CAÍDA DEL EQUIPO al trabajar cerca o debajo de las alas los componentes e implementos elevados por un enganche de tractor de 3 puntos SUJETE CON FIRMEZA o bloquee en posición vertical todos los equipos alas y componentes elevados BLOQUEE EN POSICIÓN VERTICAL y...

Page 142: ...DE OPERACIÓN GENERAL CONDICIONES DE VISIBILIDAD AL USAR LA CORTADORA OPERE LA CORTADORA CON LUZ SOLAR o con luz que aporte una visibilidad nítida de más de 90 metros 100 yardas DEBE PODER VISUALIZAR e identificar transeúntes terrenos empinados pozos desniveles obstrucciones elevadas cables de alimentación residuos y objetos extraños VELOCIDAD RESPECTO AL SUELO AL USAR LA CORTADORA El rango de VELO...

Page 143: ...nminente que de no ser evitada OCASIONARÁ la MUERTE O UNA LESIÓN MUY GRAVE Indica una situación peligrosa inminente que de no ser evitada PODRÍA OCASIONAR la MUERTE O UNA LESIÓN MUY GRAVE Indica una situación peligrosa inminente que de no ser evitada PODRÍA OCASIONAR UNA LESIÓN MENOR Identifica instrucciones o procedimientos específicos que de no observarse estrictamente podrían ocasionar daños o ...

Page 144: ...Sección de Seguridad 1 1 2018 Alamo Group Inc SECCIÓN DE SEGURIDAD ...

Page 145: ......

Page 146: ...uerte por electrocución y que el operador es responsable de evitar dichos riesgos SERVICIO ANTES DE LA ENTREGA VERIFIQUE Y AJUSTE O LUBRIQUE SEGÚN SEA NECESARIO Consulte los detalles en el Manual del Operador Inspección realizada Garantía y procedimientos de seguridad explicados Instalación realizada LUBRICACIÓN E HIDRÁULICA Caja de engranajes niveles de aceite Nivel de aceite hidráulico tanque ex...

Page 147: ...ección del solicitante _____________________________________ Ciudad _________________________________ Estado _________________________________ Código postal ____________________________ Modelo de cortadora ______________________________Número de serie __________________________ Fecha de compra ________________________________ Vendedor del distribuidor ____________________ Nombre del distribuidor _...

Page 148: ...una pregunta acerca de la operación segura comuníquese con su supervisor con el distribuidor o con Alamo Group Ag Si desea recibir una copia del video en VHS envíe un mensaje de correo electrónico a AEMVideo alamo group com o un fax al 830 372 9529 o envíe por correo una copia rellenada del formulario que se encuentra al dorso de esta página a AEM VHS Video 1502 E Walnut Street Seguin TX 78155 y s...

Page 149: ... y comprendido la totalidad de este manual Comuníquese con el distribuidor si necesita explicación sobre alguna instrucción que no haya comprendido del todo Los cuidados que brinde a su Implemento Schulte determinarán en gran medida su satisfacción con el desempeño y la vida útil del equipo Lea con atención y siga las instrucciones de este manual para comprender cabalmente su nuevo implemento su u...

Page 150: ...or es una parte esencial de la operación segura de esta máquina y se debe mantener con la unidad siempre LEA ENTIENDA y SIGA las Instrucciones de Seguridad y Operación contenidas en este manual antes de operar el equipo C01 Cover SP_S Importantes instrucciones de operación y las instrucciones de seguridad se encuentran en el video Cortacésped Sobre Seguridad que se puede acceder instantáneamente e...

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