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Schrack Technik CX plus Series FRACXP06R-, User Manual

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Summary of Contents for CX plus Series FRACXP06R-

Page 1: ...USER MANUAL POWER FACTOR CONTROLER CX plus FRACXP06R FRACXP12R FRACXP12RM...

Page 2: ...U CX PLUS 19 MEASUREMENT MENU 19 INFO STAGE DATABASE 22 MANUAL MANUAL OPERATION MANUALLY SWITCH STEPS ON AND OFF 23 SETUP SETUP MENU 23 EXPERT SETUP MENU CX PLUS 26 100 QUICK START SETUP 27 USER GUIDE...

Page 3: ...AGE RECOGNITION IS ACTIVATED AUTOMATIC RECOGNITION OF THE STAGE SIZE 63 PROBLEMS REGARDING THE STAGE IDENTIFICATION 63 STAGE RECOGNITION IS DEACTIVATED MANUAL ENTRY OF THE STAGE SIZES 64 RECOGNITION R...

Page 4: ...OMPENSATION 72 SETTING OF THE REACTIVE POWER OFFSET 72 MIXED MEASUREMENT 73 DEFAULT AND CUSTOMER SETTINGS 74 TECHNICAL SPECIFICATIONS 77 ANNEX 78 SETTING OF PHASE CORRECTION ANGLES DEPENDING ON THE CO...

Page 5: ...s a risk of electric shock For this reason installation commissioning and maintenance may exclusively be performed by a skilled electrician with the necessary qualification A skilled electrician is a...

Page 6: ...isconnect and remove the old reactive power controller 5 Plug the CX plus into the switch panel section and fix it with the two mounting brackets Section 138 x 138 mm 6 Connect the protective conducto...

Page 7: ...7 Wiring diagrams CX PLUS 12R LIST OF OPTIONS Designation Explanation CX plus 06R 6 output stage relay 12R 12 output stage relay M Modbus RTU Connection via RS485 3 wire bus...

Page 8: ...t 1 Terminals F1 F2 Switching capacity 5 A 250 V AC The fan relay may be used alternatively as 7th or 13th switching output for a stage This function is described in more detail in the chapter APPLICA...

Page 9: ...hich switching outputs are occupied and which not Switching outputs which are not occupied are set to the stage type FOFF The stage sizes are determined at first by the control in normal control mode...

Page 10: ...nal voltage SETUP 100 Un and voltage transformer SETUP 100 Pt The set voltage tolerance range is too small Solution Check the settings of the tolerance range SETUP 204 3 Display I Lo ALARM no current...

Page 11: ...1 S2 Solution Correct the connection execute the Automatic initialisation AI or add 180 to resp subtract 180 from the set phase correction angle SETUP 206 new angle 360 Please observe the separate not...

Page 12: ...e power identified during switching Possible causes Stages are defective Solution Change the capacitors Fuses are defective Solution Change the fuses Power contactor does not switch anymore or contact...

Page 13: ...correct Possible causes The set current transformer factor is incorrect Solution Enter the current transformer factor correctly SETUP 100 Ct enter the stage sizes manually SETUP 402 or reset the stage...

Page 14: ...points are shown in the submenus The settings and measurement values in the middle with the respective abbreviation on the left and the units on the right are shown in the second line of the display...

Page 15: ...e set limit for the THD of the voltage has been exceeded Stages will be or were already switched off one by one hari ALAR M The set limit for the THD of the current has been exceeded Stages will be or...

Page 16: ...re active the alarm messages are exchanged cyclically Example U and I LOW alarm are active the alarm messages are displayed as follows 3 times error code U then 3 times I then again 3 times starting w...

Page 17: ...rm error or status messages are displayed NOTE The messages Ai abrt Pfc off and Pfc hold are only displayed in the main menu when no alarm is signalled NOTE Only one active error resp status message i...

Page 18: ...selected by pressing the key As before the keys and can be used to select the desired value To select the previous digit again the key is used The desired value is set with the keys and Pressing the k...

Page 19: ...actor must be entered again so that all measurement values are displayed again 1 00 i 1 00 i U 400 V Voltage L L 1 00 i INFO 1 00 i U 230 V Voltage L N 1 00 i MANUAL 1 00 i I 40 45 A Current in the me...

Page 20: ...nic distortion I total I 3 Har 0 74 I Odd harmonic I 3 19 1 00 i cos 0 999 Cos three digit PF 0 888 Power factor ratio P S APF 1 000 Average power factor F 50 Frequency t 58 C Temperature thi 88 C Hig...

Page 21: ...21 tAn 0 99 tan hi U 405 V Highest measured voltage L L hi THD 2 66 U Maximum measured harmonic distortion U total Jump upwards to Voltage L L...

Page 22: ...ntered manually see chapter Stage identification Select the stage number with Select the stage with Select the values with 1 00 i INFO INFO CC 25 kVar Display of the stage size is only active if the C...

Page 23: ...ation of the steps is not possible when the control algorithms LIFO FIFO or COMBI FILTER are set The MANUAL menu is locked NOTE If the step database was switched off by U ALARM TEMP2 THD U or THD I al...

Page 24: ...et the phase correction angle SETUP 206 correctly Otherwise the calculation of the powers of the COS PHI and of the stage sizes is incorrect and the control does not work correctly or not at all The C...

Page 25: ...COS 1 of the control St 10 S SETUP Switching time waiting time between switching the individual stages on and off OUt SETUP Setting of the stage type for each individual stage Select the stage number...

Page 26: ...s 200 to 400 This menu is always visible 200 Options MEASUREMENT Contains settings in order to adjust the measurement of the CX plus to the network conditions 300 Settings CONTROL Contains settings in...

Page 27: ...he value is rounded up or down for the display NOTE If the voltage transformer factor is entered and the automatic stage recognition is deactivated the current stage size of all stages is reset to the...

Page 28: ...t Switching time 1 6500 s The switching time refers to the waiting time between switching individual stages in the normal control algorithm This value should be adjusted respectively The switching tim...

Page 29: ...f Un and Pt are set correctly the power factor controller CX plus is able to recognise the connection type automatically If the input was successful the entered value is displayed for 1 second without...

Page 30: ...on Phase Neutral Conductor Voltage or Phase Phase Voltage Ct 50 SETUP Entry of current transformer factor e g 250 5 50 Ai YES SETUP Yes The controller performs an identification of the phase connectio...

Page 31: ...The voltage transformer factor is entered as ratio e g 1000 100 10 If the device is directly connected using no transformer the value 1 must be set The voltage transformer factor can be entered with...

Page 32: ...ne In this way the controller can identify the used switching outputs In addition to this the phase connection of measuring voltage and current is identified In this way a potentially incorrect connec...

Page 33: ...arget cos 2 if P export SETUP 304 YES was identified or if the digital input switches to low rate 304 Target COS 2 in case of P export Yes No YES the controller uses the target cos 2 as control target...

Page 34: ...e stage size was entered manually the current stage size with regard to the original stage size in is displayed in the stage database menu INFO for this stage NOTE By switching off the stage recogniti...

Page 35: ...compares all stage sizes saved in its stage database with the determined need for reactive power and always selects the stage which comes closest to the set control target If the controller has conne...

Page 36: ...the stage sizes manually SETUP 402 in order to avoid this Attention is required by defining FON stages By setting FON stages more stage power may be switched on at the even switching outputs than at...

Page 37: ...power and the power factors cos PF and tan 313 Asymmetry factor asymmetric switching time 127 127 Ratio between switch on time and switch off time The switching time for the stage exchange is not infl...

Page 38: ...gnition is switched off the stage size must be entered manually here for each individual stage 400 Settings stage database MENU FUNCTION RANGE 401 Discharge time lock 1 1200 s Here the discharge time...

Page 39: ...the stages offer conclusions to the condition of the capacitor contactors If the service alarm is activated Setup 506 YES and if the switching cycle counter of a stage exceeds the set limit Setup 507...

Page 40: ...RM Alarms and monitoring functions can be activated deactivated and limit values can be set in the alarm menu NOTE The following alarms cannot be deactivated U alarm I HIGH alarm THD U alarm THD I ala...

Page 41: ...d and the controller can switch the stages again If the function Manual reset SETUP 501 NO is deactivated the alarm messages display and alarm relay are reset automatically after 15 s NOTE The control...

Page 42: ...service alarm If the service alarm is activated SETUP 506 YES and if the limit value of the switching cycles for a stage is exceeded the service alarm is signalled immediately The message OPC ALARM is...

Page 43: ...f interval set under SETUP 523 and are locked for 30 min The last active stage is switched off first when the switch off interval has run out after the signalling of the alarm Then the other stages ar...

Page 44: ...min has run out If the control has been stopped this is restarted and the controller can switch the stages again If the function Manual reset SETUP 501 NO is deactivated the alarm messages display an...

Page 45: ...m relay is only reset if no other alarm is active NO Stage alarm stage power loss is deactivated 517 The display is flashing when an alarm is signalled Yes No NO Display is NOT flashing when an alarm...

Page 46: ...ow Alarm Yes No YES I LOW alarm is enabled In case of a measuring current of 5 mA the notifications I Lo and Alarm appear on the display after a delay time of 60 s The contact of the alarm relay will...

Page 47: ...AUTION All active stages including the FON stages are immediately switched off NOTE All stage sizes switching cycle counters and operating hour counters of the stages are reset In this way the previou...

Page 48: ...oftware version of the device This is shown as moving script xx xx xx 608 Setting of the expert SETUP password PIN 0 999 Setting of the expert SETUP password PIN for the SETUP menus 200 300 400 500 60...

Page 49: ...YES NO Setting in order to activate the option Backlight Commissioning Mode With choosing YES a preconfigured countdown is activated which could be seen in the display if option 802 is chosen 802 Bac...

Page 50: ...50 1 00 i 1 00 i ALARM 1 U 2 I Lo 10 THDU...

Page 51: ...is measured by the controller on the secondary side of the transformer Overload in the system Current transformer ratio is too small Check the current transformer ratio of the transformer replace by...

Page 52: ...ing diagram the transformer must be installed upstream of the exit to the compensation system so that the current of the load and of the compensation is recorded correct it if necessary Check the capa...

Page 53: ...d the COS PHI is inductive Connection of measuring voltage and current has been connected at a twisted angle of 180 U2 U1 instead of U1 U2 resp S2 S1 instead of S1 S2 If the connection of voltage or c...

Page 54: ...rm is active Check the power loss of the affected stages relation of the current to the original stage size change the affected stages if necessary and manually enter the stage sizes again in order to...

Page 55: ...e digital input SETUP 518 switch to NO if necessary Check the setting of logic digital input SETUP 511 and switch to logic if necessary NO LOW active YES HIGH active No display notification NT control...

Page 56: ...switching output as 7th resp 13th stage If the controller switches on the switching output this is signalled with the stage symbol 7 resp 13 on the display If the stage type is set to FON this stage...

Page 57: ...on the display in the bottom line in the main menu If the temperature in the switch cabinet falls and if the value falls below the temperature limit 1 by 5 K the switching output fan is switched off...

Page 58: ...e switch off sequence begins its operation The procedure switches off the relevant stage which has been activated at last AUTO FON As long as the temperature alarm is activated all active stages AUTO...

Page 59: ...n out the stage switch off sequence begins its operation The procedure switches off the relevant stage which has been activated at last AUTO FON As long as the temperature alarm is activated all activ...

Page 60: ...be suppressed via an external switching signal Solution The digital input of the controller may be used for suppressing the I LOW alarm Procedure Activate the function Suppress the I LOW alarm via the...

Page 61: ...locked for 30 minutes If the digital input is no longer activated SETUP 511 NO the digital input alarm detection is deactivated An active external digital input alarm will not be detected DETECTION OF...

Page 62: ...fected stage is blocked and cannot be changed In order to reset the alarm and to activate the affected stages the stages must be changed first After this the stage size must be entered manually SETUP...

Page 63: ...e type of the affected stage is set to FOFF If a stage has more than three switching operations and if the controller cannot identify a mains reaction during 3 consecutive switching operations the sta...

Page 64: ...ize for a stage The monitoring of the stage power loss is active for this stage from now on The CX plus continuously adjusts the current stage size to the determined value when switching a stage on an...

Page 65: ...is locked by the control again for 24 hours stage type Flty Locked faulty stages are displayed with the stage type Flty in the menu INFO The respective stage symbol of the stage is flashing in the st...

Page 66: ...these stages based on the switching cycle counters so that each of these stages has the same amount of switching operations 1 Example Stages 5 6 and 7 have the same stage size If the stages 5 and 6 ha...

Page 67: ...the first stage when the discharge time of the stages and the set switching time have run out Ai is shown on the display in the top line NOTE The setting remains set to YES in the setup menu 100 AI re...

Page 68: ...nding on the connection of measuring voltage and current can be found in the Annex paragraph setting of phase correction angles If a phase angle equal to or greater than 360 results by adding 180 subt...

Page 69: ...ked defective stages FAULTY and stages with the stage type FON and FOFF are skipped by the control If a stage is identified as defective and blocked FAULTY after being switched on 3 times this stage w...

Page 70: ...grees of choking Like in case of the BEST FIT algorithm the controller works according to the BEST FIT principle The difference is that the controller always has switched on more or the same compensat...

Page 71: ...ge type FON and FOFF are skipped by the control Stages which have been switched off by the alarm system via the stage switch off sequence and have been locked for max 30 min are also skipped If a stag...

Page 72: ...power of the transformer SETUP 312 this is added to the measured reactive power within the system Procedure Determine the inductive reactive power of the transformer Enter the determined value in the...

Page 73: ...transformer is considered automatically in the process NOTE If the automatic initialisation AI was not successful the messages Ai abrt are shown alternatingly on the display the phase correction angle...

Page 74: ...e fields with a grey background either cannot be changed status displays or are reset RESET menu automatically to NO when switching from NO to YES Menu Default setting Customer setting 100 Un 400 V Ct...

Page 75: ...AUTO 404 Stage 1 max 0 405 Stage 1 max 0 h 406 NO 500 501 NO 502 20 503 NO 504 60 s 505 NO 506 NO 507 500 k 508 65 5 kh 509 65 5 kh 510 50 511 YES 512 30 C 513 55 C 514 NO 515 NO 516 NO 517 NO 518 NO...

Page 76: ...76 701 19 2 k 702 EVEN 703 1 800 801 NO 802 1800 s...

Page 77: ...act Can alternatively be used as 7th resp 13th switching output for a stage function may be switched Max protection 2 A switching capacity contact 250 V AC 5 A Digital input Input signal 90 250 V AC L...

Page 78: ...2 L2 L3 L3 L1 L1 L2 L2 L3 L3 L1 L1 L2 Current transformer L1 L2 L3 L2 L3 L1 L3 L1 L2 Correction angle 90 90 90 330 330 330 210 210 210 CONNECTION IN CASE OF MIXED MEASUREMENT Vector group Current tran...

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