Schmidt HTG Series Operating Instructions Manual Download Page 1

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Tension Meter

HTG Series

Model HTGS

HTGA

Edition

HTG 02.E

Operating Instructions

Valid as of: 01.01.2022 - Firmware 5.0 or later

• Please keep the manual for future reference!

S C H M I D T

c o n t r o l i n s t r u m e n t s

Summary of Contents for HTG Series

Page 1: ...eter HTG Series Model HTGS HTGA Edition HTG 02 E Operating Instructions Valid as of 01 01 2022 Firmware 5 0 or later Please keep the manual for future reference S C H M I D T c o n t r o l i n s t r u m e n t s ...

Page 2: ...atus If the force exceeding approx 110 of capacity is applied The following message shows up while the power is on In this case please stop applying force immediately The sensor brakes down when it is overload The sensor breaks down when apply force to bend or twist the measuring shaft Incorrect direction Big tensile and compress force Overload ...

Page 3: ...rees In order to carry out more exact measurement please use it by temperature within the limits set to the inspection certificate Please turn on the power 10 minutes before starting measurement in order to stabilize the indication of value Cautions on safety During destruction breaking points or performing another test where fragments could fly out always wear protection for the eyes and body Be ...

Page 4: ...EMENT HTGA ONLY 25 10 PEAK VALUE 28 11 1ST 2ND PEAK VALUE HTGA ONLY 29 12 OUTPUT 30 12 1 OUTPUT TO USB MEMORY HTGA SERIES ONLY 30 12 2 USB OUTPUT OUTPUT TO PC 33 12 3 OUTPUT ON RS232C USB 34 12 4 ANALOG OUTPUT 35 12 5 WIRELESS TRANSMISSION ADAPTER SOLD SEPARATELY 36 13 MAINTENANCE 37 13 1 BATTERY CHANGE 37 13 2 CALIBRATION AND REPAIR 38 14 WARRANTY 38 15 SPECIFICATIONS 39 16 OPTIONAL ITEMS 40 17 D...

Page 5: ... demand multi display and information in English lead easy operation The high speed data sampling 2000 data sec also helps more accurate measurement even for the measurement of sudden force change such as destruction test The accurate graph can be made with optional software which supports evaluation and analyze of measurement Please make sure to thoroughly read this instruction manual before use ...

Page 6: ...output function and HTGS series without the connection and function The separated sensor models are also available Model Capacity Display Resolution HTGS HTGA 0 5N 50N cm 50 00N cm 0 01N cm HTGS HTGA 2N 2N m 2 000N m 0 001N m HTGS HTGA 5N 5N m 5 000N m 0 001N m HTGS HTGA 10N 10N m 10 00N m 0 01N m ...

Page 7: ...y Show values settings and the status 7 Comparator Judgment LED Judge force values according to set comparator values 8 Connector Connector for sensor 9 AC adaptor connector Recharge battery with AC adaptor 10 USB connector For data sending to PC with USB cable included HTGA only Save data on USB memory excluded 11 I O connector Connector for other equipments i e PC printer and displacement scale ...

Page 8: ... data mem is displayed on Simple display while USB memory is connected Header Refer to page 14 6 Single display Multi display Middle display Footer Refer to page 14 6 Single display Multi display Only for HTGA Screen Saver function This force gauge equips with a screen saver function It shows a moving image right on its screen when the force gauge is on but is not being used for a certain time for...

Page 9: ...r grip Hold this part for measurement Sensor connector Connector for connecting with display Do not loose or tighten nut of this sensor If you loose of tighten this it may affect the accuracy of this sensor Do not loose or tighten this nut Sensor shaft Sensor grip Sensor connector ...

Page 10: ...hen transport to protect the torque gauge Instruction manual This book Inspection certificate Warranty AC adapter Carrying case USB cable CD ROM Force Recorder Professional Trial Edition CD ROM 30 days limits Adapter for USB memory HTGA only Optional handle Available for 10N m model only L wrench for installation of attachment ...

Page 11: ...ower is low or not charged at all Replacement of battery is recommended Please refer to the page 37 Please note the date and time setting is reset when battery dies and replaced When AC adaptor remains connected it automatically starts recharging again The product may temporarily get warm while recharging When the product is connected to PC with the USB cable it shows and start recharging regardle...

Page 12: ...on of display and sensor Please connect sensor and display before use A display unit is calibrated with included sensor Please do not connect other sensor Do not insert the connector forcibly A sensor unit Connector A display unit ...

Page 13: ...w image is for installation of HT DC 6 5 After inserting an attachment to sensor shaft please fix the attachment with included set screw Please pay attention that attachment may fall down if the set screw is not fixed It is not necessary the set screw to tighten too strong Included set screw ...

Page 14: ...rement can be started after the message disappears The introduction message and multi display Header show time setting Shut off Hold for more than one second Turn off power Zero values Press Zero values Refer to the page 17 for detail Peak Track mode Press Toggle Peak mode and Track mode Memory saving Data sending Press Save data to the internal memory Enable to send data to PC and other equipment...

Page 15: ...6 2 Multi display Display torque value on the middle display The contents on the header and footer are selectable Multi display 6 3 Setting of Multi display Press MENU button at measurement ready display and header lights on Press SEND PEAK button to select contents while lighting on Press MENU button and the footer lights on Press SEND PEAK button to select contents while lighting on Press MENU b...

Page 16: ...r of NG The number of force torque exceeding set comparator High value Zero with ZERO button while this content lights on HTGA HTGS Displacement Displacement Zero with ZERO button while this content lights on HTGA Average values of memory Average of saved force value Unit is disregarded It shows when the data contains different units or positions of decimal points HTGA HTGS Angle scale or rotary e...

Page 17: ...alue of clockwise counter clockwise directions depending on AND OR selection Refer to the page 22 HTGA HTGS 1st 2nd Peak 1st and 2nd torque peak value Zero with ZERO button while this content lights on P1 shows 1st and P2 shows 2nd peak values HTGA Force bar graph The rate of torque value among capacity HTGA HTGS The latest memory value Show the latest memory data Press MENU button to show all the...

Page 18: ... be saved only when entered with MENU button 6 The display automatically goes back to Sub menu after entering Go back to Main menu with SEND button 7 Push to show Exit Menu and go back to measurement ready display with MENU button Push and hold MENU button more than 2 seconds for the same action Initial Setting Setup Menu Main menu Sub menu Setting menu Description Valid model Initial setting Mode...

Page 19: ...ity Max High Medium Low Change sensitivity of torque measurement Max is the highest sensitivity Max is suitable for rapid change like impact test HTGA HTGS Max Displacement Type OFF Type A Type B Type C Type D Type E Manual Select when connect with displacement scale Enable to manually set at Manual Refer to the page 25 for detail HTGA OFF Zero Tare Reset All reset Peak only Select zero contents A...

Page 20: ...nected to GND ON Read edge when departed GND Date Format YYYY MM DD MM DD YYYY DD MM YYYY Select display type Y Year M Month D Date HTGA HTGS YYYY MM DD Language English And more Select languages HTGA HTGS English Setting LOCK ON OFF It prevents unintentional changes of settings When it is ON function setting menu would not show therefore the settings such as comparator cannot be changed Set it OF...

Page 21: ... OFF ZERO button and go to Setting menu with PEAK button Go back to Main menu with SEND button 4 Select menu in Setting menu with ON OFF ZERO button and enter the setting with MENU button The setting can be saved only when entered with MENU button 5 The display automatically goes back to Sub menu after entering Go back to Main menu with SEND button 6 Hold MENU button for more than two seconds and ...

Page 22: ...ues NG Displayed value Low set point OK Low set point Displayed value Hi set point NG Displayed value Hi set point HTGA HTGS Capacity Low 0000 to 9999 Capacity High Low Output Value No 1 0000 to 9999 Set sub comparator value to judge whether displayed value reaches the set value The result is output to external equipment OFF Displayed value No 1 or No 2 set point ON No 1 or No 2 set point Displaye...

Page 23: ...ise peak torque value with PEAK button or Either clockwise or counter clockwise peak value which is higher absolute value is displayed Refer to the page 28 for detail HTGA HTGS OR Auto Peak Memory ON OFF The data is automatically saved Whenever ZERO button is pressed HTGA HTGS OFF 1st 2nd Peak Drop Absolute value 0000 to 9999 The peak drops to detect 1st and 2nd peak values Refer to the page 29 fo...

Page 24: ...TGA HTGS Data Delete Last Data Delete All Data Delete Delete the saved data USB Memory Export to USB Transport data in internal memory to USB memory Refer to the page 31 for detail HTGA USB disconnect Disconnect USB memory from force gauge Save Data Setting Cont Data 100Hz Cont Data 50Hz Cont Data 1Hz Single Data Select data to directly save to USB memory Cont Data 100 50 1Hz Save real time data o...

Page 25: ... Save mode even chosen Bright when no operation conducted It goes back to Bright when use 1 HTGA HTGS Power Save Reverse Display ON OFF Reverse the display up side down HTGA HTGS OFF Auto Shut Off OFF 5 min 10 min 30 min 60 min Automatically shut off after the set time period when no operation conducted When force gauge is connected to power via USB or AC adapter the power stays on and screen save...

Page 26: ...choose Manual in Displacement type you can input Manual coefficient values from Set up Torque Gauge of Force Logger Included software or Force Recorder Optional software This window is opened by the following procedures Force Logger Gauge in menu bar Gauge Setup Force Recorder Setting in menu bar Set up Force Gauge Setup window of Force Logger Please refer to Displacement Type in Initial Setup 1 o...

Page 27: ...r charge frequently when long hours operation 9 2 2 Connectable displacement scale Please use displacement scale to meet the followings Output specifications of displacement scale Line driver output Line receiver in accordance with RS 422 485must be built in Open collector output Voltage difference between points of contact must be below 0 5V Some displacement scale may not work There are some dis...

Page 28: ...splacement corresponds to the torque value on the middle display on Multi display The displacement is not displayed when 1st Peak 2nd Peak and 1st 2nd Peak is chosen as button setting In this case the displacement can be only saved and sent to external equipment Send Functions Refer to page 19 9 5 Displacement Zero Zero displacement only Press MENU button at measurement display and choose displace...

Page 29: ... is displayed Press PEAK button and peak value measuring value and peak value are displayed in order In case of AND at Peak mode both peak value of clockwise and tensile are displayed Press PEAK button and clockwise peak counter clockwise peak measuring value and clockwise peak are displayed in order In case that sign is chosen as Reverse counter clockwise peak clockwise peak and measuring value i...

Page 30: ... of Peak Functions in Program Menu Refer to page 22 After force value increases the peak of curve is detected as the 1st 2nd peak when the force value decreases by more than the set peak drops See above picture The set peak drop should be absolute value The 1st and the 2nd peaks can be detected on one direction clockwise or counter clockwise The direction of the 2nd peak follows one of the 1st pea...

Page 31: ...ass USB 2 0 1 1 Max current less than 200mA Format FAT16 FAT32 Some USB memories may not work properly even when the above conditions are satisfied Please try another one in case does not appear on the display when an USB memory is connected Data cannot be output to RS232C interface when connected to USB memory Please note that we do not guarantee data even if data in USB memory is lost when conne...

Page 32: ... data is saved to the connected USB memory The data cannot be saved in the internal memory The saving speed is 100 50 or 1 data per second according to the settings Starting stoping saving While MEM sign is on press SEND button to start saving data in USB memory Press SEND button again to stop recording and save MEM mark blinks during saving Please refer to page 47 for the file format of the data ...

Page 33: ...onnect of USB memory Please make sure to follow the direction below to disconnect USB memory from HTGA disappears when USB memory is ready to be disconnected Make sure to disconnect USB memory after disappears Up to 100 data sec is saved in USB memory while the sampling speed of HTGA is 2000 data sec The measuring value can differ between one displayed on HTGA and one saved in USB memory because o...

Page 34: ...nt 12 2 2 Connection to PC Connect the display unit and USB port of PC with the included USB cable 12 2 3 Installation of driver Make sure to install the driver first to use the data logging software Force Logger Before installing software install the driver according to The Installation Instruction for Device Driver and Force Logger in CD ROM Installation of driver is necessary for data logger so...

Page 35: ... of this unit are possible The connection is based on RS232C optional cable and USB included cable It is accessible as a COM port from PC connecting with USB RS232C Condition Data bits 8 bit Stop bit 1 bit Parity bit None transmission rate 19200bps Commands The command is common among RS232C and USB interface This instrument basically responses after receiving commands Commands and responses are c...

Page 36: ... Accuracy 1 or less Connect to the external equipments with resistance 1kΩ and more The analog output is unstable when the introduction message shows up on the display Please use the analog output during measurement 12 4 2 Analog output RAW optional spec The raw analog data is output without digital processing The response speed is fast but zero reset is invalid Noise may also be detected as the d...

Page 37: ...he Wireless Transmission of the measurement values Settings as follows Setup Menu Wireless Setting Wireless Output ON When the Wireless Output ON the following operations are restricted RS 232C communication External SEND input The combination with the USB memory output function Refer to the Wireless Transmission Adapter Operating Manual for details ...

Page 38: ...ay unit and remove the battery cover Take the battery out and disconnect the connector Pull off the connector with tweezers and needle nose pliers Please note that the cable may get bad if force to pull the cable out Connect the connector of the new battery Put the new battery into the case and fix the battery cover with the screws Make sure to store the cable of battery inside Do not use any batt...

Page 39: ...ction setting Program Menu and saved data may be erased when repaired Please make sure to send the this instrument with the carrying case to protect the gauge 14 Warranty We warrant the products to be free from defects in workmanship and material under normal use and proper maintenance for one year from original purchase Please make sure to read through the included warranty for guarantee conditio...

Page 40: ...er Sensitivity Date and Time display 1st 2nd peak Displacement detection at torque peak Displacement zero at selected torque Output USB RS232C 2 VDC analog output D A Comparator judgement NG OK NG Overload warning High Low Output output of judgement USB memory Displacement Overload warning Approx 110 of capacity Warning message and alarm External connecting switch Send a point of contact holding Z...

Page 41: ...o 2 50 No 3 50 Weight approx 100g M10 adapter Model HT AD M10 Screw M10 L20 Weight approx 50g Standard pin chuck Model HT DC 6 5 Opening width φ0 5 6 5mm Weight approx 200g Small pin chuck Model HT DC 4 Opening width φ0 5 4mm Weight approx 100g Battery BP 308 Replacement battery Graphing Software Force Recorder A smooth and accurate graph with USB connection 2000 data sec Main Functions Profession...

Page 42: ...ributor for detail 40 5 graphs max can be displayed in a table Force Displacement graphing Angle scale is necessary for force displacement using professional version 16 Optional Items 41 Optional cables Model Function Description CB 108 Analog cable Connection with multi meter oscilloscope and so on CB 118 Analog cable for option code AN Connection with multi meter oscilloscope and so on CB 208 RS...

Page 43: ...42 17 Dimensions An display unit ...

Page 44: ...43 17 Dimensions A sensor unit HTGS HTGA 2N m HTGS HTGA 5N m HTGS HTGA 10N m ...

Page 45: ... display is ready to start measurement 1 HTGA HTGS 8 OUT GND Grand common through pin 1 to 7 HTGA HTGS 9 ANALOG RAW Analog output RAW 2 3 optional 10 ANALOG RAW 11 ANALOG D A Analog output D A 2 3 Approx 2v is output when max torque is applied HTGA HTGS 12 ANALOG D A 13 232C_TxD RS232C signal HTGA HTGS 14 232C_RxD 15 232C_GND 16 NC N A optional 17 NC 18 NC 1 Open collector output Please keep sourc...

Page 46: ... driver output and open collector output HTGA 33 Scale A OC1 34 Scale B 35 Scale B OC2 36 5V External power supply 5V 6 HTGA HTGS 37 GND External power supply Grand HTGA HTGS 4 Pin 24 29 and 30 are short circuited ON 5 Connect pin 32 A 33 A and 34 B 35 B in case of line driver output Connect pin 33 OC1 35 OC2 in case of open collector output Keep voltage drop 0 5v and less 6 Enable to supply 5V 20...

Page 47: ...tion example to input terminal of this instrument Max source less than 30V Max current less than 10mA Dry contact input Do not apply voltage to the input terminal 8 Output grand 1 7 Output terminal Inside of the gauge Inside of the gauge 30 Input grand 24 29 31 Input terminal Current less than 10mA Ex Switch ...

Page 48: ...ff uuu dddddddd rrr CR LF YYYY MM DD HH NN SS ffffff uuu dddddddd rrr CR LF File name The continuous numbers follow after S Each number is followed by comma and saved in CSV style Contents yyyy Year mm Month dd Day hh hour 24 hours nn minute ss second ffffff force value with sign and decimal point uuu unit for force dddddddd displacement value with sign and decimal point rrr unit for displacement ...

Page 49: ...ue Measuring value 0 Setting value Measuring value 1 XCT High Low Output Result Value 2 XCT s XCT1 2 s Setting value Measuring value 0 Setting value Measuring value 1 Peak setting XDS Peak setting change middle display at multi display XDS n XDS0 n number setting of peak 0 measuring value 1 Either Peak value 2 Peak 3 Peak Other operations XFU Unit setting of force value XFU s XFU0 S number setting...

Page 50: ...ta contents depending on the setting of SEND button R XMR Output all the data in internal memory 1000 data Memory Data 1 Memory Data 2 END XMC Delete all internal memory R XME Delete the latest Internal memory R Power XQT Turn off R Measurement value output XAR Measuring value output Force and displacement Q fffff dddddddPLCSX r 123 4 123456701L00 Refer to appended chart 1 for format XFP peak peak...

Page 51: ... fffff dddddddPLCSX l 123 4 123456701L00 Refer to appended chart 1 for format XAG Continuous data output Force and displacement 1 2000 sec Error when sent to RS232C port Q fffff dddddddPLCSX f 123 4 123456701L00 Refer to appended chart 1 for format XAS Stop data output R NG XCN Number of NG XCN nnnn XCN1234 nnnn Number of NG XCC Reset number of NG R unit XFC Unit list output XFC 0 1 2 3 4 5 XFC020...

Page 52: ...th decimal point U Unit number M Current mode C Comparator judgment M Save data R B Delete the latest data R C Delete all data R Z Zero R Operation depends on the setting of ZERO button V Peak value output V P 123 4N P 123 4N I All data output Interchangeable with HTG2 HTG2 P format I 123 4NMO 234 5NMH END Output pattern is the same with command D END is sent after all data is output T Change to r...

Page 53: ...uring value peak value peak value peak value P R Operation depends on the setting of PEAK button E Comparator High Low output HHHH LLLL Absolute value of 4digits integer E HHHH LLLL E12341234 HHHH Comparator High LLLL Comparator Low The values are absolute values g Data output every 0 1 sec Response is the same with command D g R 123 4NTO Output pattern is the same with command D Y Output stop of ...

Page 54: ...sign and no decimal point Ex 1234567 P Unit number setting of force 1 digit integer 0 to 5 L Unit number setting of displacement 1 digit integer 0 to 2 C Comparator judgment H Judgment NG O Judgment OK L Judgment NG E Overloaded S High Low output 0 Less than No 1 No 2 1 On and more than No 1 2 On and more than No 2 3 On and more than No 1 No 2 X Status of REC signal and mark point 0 No Rec input N...

Page 55: ...f displacement Setting units are different depending on models 00 No Unit 0 mm 01 mN 1 inch 02 N 2 03 kN Units selection differs between Japan model and 04 g on Japan model 05 kg 07 gf 08 kgf 10 ozf 11 lbf 12 klbf 13 N cm 14 N m 16 kgf cm 17 kgf m 22 ozf in 23 lbf in Unit Selection differs between Japan model and on Japan model ...

Page 56: ...Thickness Gauge Yarn Package Durometer and Shore A Durometer Sample Cutter Balance Moisture Meter Leak Tester Softometer Mailing address P O B 1154 84464 Waldkraiburg Germany Shipping address Schichtstr 16 84478 Waldkraiburg Germany Hans Schmidt Co GmbH Phone int 49 0 8638 9410 0 Fax int 49 0 8638 4825 int 49 0 8638 67898 More than 70 years Worldwide e mail info hans schmidt com Internet http www ...

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