schmersal SEP 01.0 Operating Instructions Manual Download Page 1

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Operating instructions.................... pages 1 to 38

Translation of the original operating instructions

SEPK 02.0 / SEPG 05.3 / SEP 01.0 /

SEP 01.4 / SEPLC 05.2 / SEP 07.0 / SEP 09.0

Operating instructions

Two-hand control panel

03.02.201

1 / Index: 90/1

1 /

Teile-Nr

. 121

1729-EN

Content

1 About this document

1.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

1.2 Target group: authorised qualiied personnel . . . . . . . . . . . . . . . . .2

1.3 Explanation of the symbols used . . . . . . . . . . . . . . . . . . . . . . . . . .2

1.4 Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

1.5 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

1.6 Warning about misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

1.7 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2 Product description

2.1 Ordering code enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2.2 Ordering code operating push buttons (Elan). . . . . . . . . . . . . . . . .4

2.3 Ordering code contact elements for operating push buttons (Elan) 4

2.4 Ordering code emergency stop command device EDR... . . . . . . .5

2.5 Ordering code emergency stop command device KDRR... . . . . . .5

2.6 Ordering code emergency stop command device ADRR 40 . . . . .5

2.7 Ordering code emergency stop command device EDRZ... . . . . . .5

2.8 Ordering code emergency stop command device (Siemens). . . . .5

2.9 Ordering code operating push buttons (Siemens) . . . . . . . . . . . . .5

2.10 Ordering code contact elements for operating push buttons

(Siemens) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

2.11 Ordering code safety monitoring module SRB 201 ZH . . . . . . . . .5

2.12 Special versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

2.13 Destination and use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

3 Technical data

3.1 Technical data enclusore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

3.2 Technical data operating push buttons. . . . . . . . . . . . . . . . . . . . . .6

3.3 Technical data EDP... pushbutton. . . . . . . . . . . . . . . . . . . . . . . . . .6

3.4 Technical data contact elements for EDP... . . . . . . . . . . . . . . . . . .6

3.5 Technical data ADP... pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . .7

3.6 Technical data RF contact elements for ADP.... . . . . . . . . . . . . . . .7

3.7 Technical data emergency stop command devices EDRR…,

KDRR…, ADR…, EDRZ… (Elan). . . . . . . . . . . . . . . . . . . . . . . . . .7

3.8 Technical data of the EDRR... emergency stop command device .7

3.9 Technical data KDRR emergency stop command device. . . . . . . .8

3.10 Technical data ADRR 40 emergency stop command device . . . . .8

3.11 Technical data EDRZ... emergency stop command device . . . . . .9

3.12 Technical data operating push buttons and emergency

stop command devices Siemens (inclusive contacts) . . . . . . . . . .9

3.13 BWT sensor buttons (for itting in Elan two-hand control panels of

the SEPG 05.3…, SEPK 02.0… and SEP 09.0… type or as stand-

alone variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

3.14 Technical data safety-monitoring module SRB 201ZH . . . . . . . . . 11

4 Classiication

4.1 Safety classiication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.2 Safety classiication of the SRB 201 ZH

safety-monitoring module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

4.3 Safety classiication of EDRR…, KDRR…, ADRR 40, EDRZ…

emergency stop command devices . . . . . . . . . . . . . . . . . . . . . . .12

5 Mounting

5.1 Mounting instructions for two-hand control panels . . . . . . . . . . . .12

5.2 General mounting instructions for control elements . . . . . . . . . . .12

5.3 Mounting instructions for ADP... type control elements (ordering

sufix E1 or E2) and

ADRR40 type emergency stop command devices . . . . . . . . . . . .13

5.4 Mounting instructions for EDRR EFR and

KDRR EFR type emergency stop command devices. . . . . . . . . .13

5.5 Mounting instructions for EDR

type emergency stop command devices . . . . . . . . . . . . . . . . . . .13

5.6 Mounting instructions for BWT sensor button. . . . . . . . . . . . . . . .13

5.7 Mounting instructions for the Siemens

SIRIUS 3SB3 emergency stop actuator . . . . . . . . . . . . . . . . . . . .15

5.8 Mounting instructions for the SRB 201ZH

safety-monitoring module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

6 Electrical connection

6.1 General information for electrical connection . . . . . . . . . . . . . . . .16

6.2 Additions/notes for plastic two-hand control panels

of the type SEPK02.0... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

6.3 Additions/notes for die-cast aluminium (AL-226)

two-hand control panels of the type SEPG05.3.... . . . . . . . . . . . .17

6.4 Special wiring instructions for the STP02... stand . . . . . . . . . . . .17

6.5 Electrical connection of the SRB 201ZH

safety-monitoring module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

7 Operating principle and settings

7.1 Operating principle and settings SRB 201ZH safety-monitoring

module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

8 Dimensions

8.1 Dimensions of the two-hand control panel SEPK02.0 . . . . . . . . .18

8.2 Dimensions of the two-hand control panel SEPG 05.3 . . . . . . . .18

8.3 Dimensions of the two-hand control panel SEP01.0 . . . . . . . . . .18

8.4 Dimensions of the two-hand control panel SEP01.4 . . . . . . . . . .18

8.5 Dimensions of the two-hand control panel SEPLC05.2 . . . . . . . .18

8.6 Dimensions of the two-hand control panel SEP07.0 . . . . . . . . . .18

8.7 Dimensions of the two-hand control panel SEP09.0 . . . . . . . . . .19

8.8 Dimensions of the EDRR and KDRR emergency stop command

device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

8.9 Dimensions of the ADR 40 emergency stop command device. . .19

8.10 Dimensions of the EDRZ emergency stop command device . . . .20

8.11 Dimensions of the sensor button BWT . . . . . . . . . . . . . . . . . . . . .20

8.12 Dimensions of the command devices/push buttons Siemens SIRI-

US 3SB3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

9 Electrical connection

9.1 Electrical connection of EDR, EFR, KDRR EFR and EDRZ emer-

gency stop command devices . . . . . . . . . . . . . . . . . . . . . . . . . . .21

9.2 Electrical connection of ADRR 40 emergency stop command

devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

9.3 Important notes for the 3SB3 Siemens SIRIUS emergency stop

command device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

10 Set-up and maintenance

10.1 Set-up and maintenance of the two-hand control panels . . . . . . .21

10.2 Putting into operation and maintenance EDR + EFR, KDRR +

EFR, ADRR 40 and EDRZ emergency stop command devices . .22

10.3 Set-up and maintenance safety-monitoring module SRB 201ZH 22

11 Disassembly and disposal

11.1 Disassembly of EDP... (ordering sufix E1 or E2) type control ele-

ments and ADRR 40 emergency stop command devices . . . . . .22

Summary of Contents for SEP 01.0

Page 1: ...uctions for two hand control panels 12 5 2 General mounting instructions for control elements 12 5 3 Mounting instructions for ADP type control elements ordering sufix E1 or E2 and ADRR40 type emergency stop command devices 13 5 4 Mounting instructions for EDRR EFR and KDRR EFR type emergency stop command devices 13 5 5 Mounting instructions for EDR type emergency stop command devices 13 5 6 Mount...

Page 2: ... excluded The relevant requirements of the standard EN 13850 must be observed 1 7 Exclusion of liability We shall accept no liability for damages and malfunctions resulting from defective mounting or failure to comply with this operating instructions manual The manufacturer shall accept no liability for damages resul ting from the use of unauthorised spare parts or accessories For safety reasons i...

Page 3: ...and device heads Elan or Elan Siemens 3 Diameter of the command device heads Elan or Siemens 4 Diameter of the command device heads Elan L no command device mounted empty enclosure with 3 mounting hole Ø 22 3 mm S Special version with the following special orde ring code 0 Command devices Elan 1 Command devices Siemens 22 Mounting hole 22 3 mm 30 Mounting hole 30 5 mm 95 NC and NO contact of the m...

Page 4: ...mm additional moun ting holes sealed with round blanking plugs Not all component variants which are possible according to this order code are available SEP 09 0 No Option Description 1 Diameter of the command device heads Elan 3 Diameter of the command device heads Elan or Elan Siemens L no command device mounted empty enclosure with 3 mounting hole Ø 22 3 mm S Special version with the following s...

Page 5: ...vice red colour mounting diameter 22 3 mm head diameter 40 mm in combination with 3SB3400OB 3SB3400OC switching elements 1 NO 1 NC or 3SB3400 OD 3SB3400 OE 2 NO 2 NC in separated form 2 9 Ordering code operating push buttons Siemens 3SB3000 1GA11 No Option Description black mounting diameter 22 3 mm head diameter 40 mm in combination with 3SB3400OB 3SB3400OC switching elements 1 NO 1 NC or 3SB3400...

Page 6: ...re range 25 C 75 C 3 4 Technical data contact elements for EDP Standards EN IEC 60947 5 1 EN IEC 60947 1 EN 50274 BGV A2 DIN 50015 DIN 50016 DIN 50005 VDE 0106 VBG 4 Nominal insulation voltage 400 VAC 450 VDC 1 pole versions 500 VAC 600 VAC Electronic control circuits 5 V 3 2 mA Insulation group 4 kV 3 Test voltage 2 500 VAC Galvanically separated contact bridges Yes Thermal nominal current 10 A N...

Page 7: ...typ 2 5 mm Enclosure material PA GV self extinguishing hardly lam mable Connection Screw terminals Cable section solid wire 2 2 2 mm2 stranded wire with conductor ferrules 2 2 2 mm2 Tightening torque Connecting screw max 1 Nm Rated insulation voltage Ui for degree of pollution 3 400 V Protection class Connections IP 20 inger safe Switching elements IP 40 Protection against acciden tal contact with...

Page 8: ...rating voltage Ue max 400 V Rated insulation voltage Ui for degree of pollution 3 to EN 60947 1 400 V Rated impulse withstand voltage Uimp 4 kV Thermal nominal current Ith in air 10 A Rated operating current Ie depending on the utili sation category and rated operation voltagethe test voltage Ue 8 A AC 15 250 VAC 5 A DC 13 24 VDC Contact reliability 5 VDC 1 mA Max fuse rating gG 10 A Evidence of t...

Page 9: ... operating current Ie depending on the utili sation category and rated operation voltagethe test voltage Ue 8 A AC 15 250 VAC 5 A DC 13 24 VDC Contact reliability 5 VDC 1 mA Max fuse rating gG 10 A Evidence of the positive break 2 5 kV impulse voltage positive break travel approx 2 mm after the opening point Air clearances and cree page distances to DIN EN 60664 1 4 kV 3 Switching points depending...

Page 10: ...y applications only fuse to EN IEC 60269 1 gL gG 10 A Automatic fuse cable protection switch C feature to IEC 60898 VDE 0641 10 A Rated voltage Switching element 300 VAC Lamp itting Ba9S 125 VAC 2 5 W Lamp itting Wedge Base W2 4 6 d 60 VAC 1 W Lamp itting with integrated LED 24 VAC DC 110 VAC 230 VAC illuminated washer 24 VAC DC Continuous current 10 A Switching capacity A400 R300 A600 identical p...

Page 11: ... 40 C 85 C Protection class Enclosure IP40 Terminals IP20 Wiring compartment IP54 Air clearances and creepage distances to IEC EN 60664 1 4 kV 2 basic insulation EMC rating to EMC Directive Electrical data Contact resistance in new state max 100 mΩ Power consumption max 1 2 W Rated operating voltage Ue 24 VDC 15 10 residual ripple max 10 Max fuse rating of the opera ting voltage Internal electroni...

Page 12: ...f the possibility exists that the operator can access the press chamber or similar with the movable panel this situation must be prevented by means of an accordingly determined access cable length or by a suitable spacer at the stand or similar mechanical features A relocation of the operating unit two hand control panel and stand up to the hazardous point or area must be limited by the user This ...

Page 13: ...onsecutive pulling the spring element is retensioned and the emergency stop command device is brought back to its basic position Snap the EF contact element s into position s 1 and or 2 of the EFM mounting lange EFR spring element to avoid itting errors we recommend to it the enclosed locking plate A by means of both locking rings B 4 mbo 09 after the contacts have been snapped on see photo No spe...

Page 14: ...see igure The arbitrary installation without operating panel of BWT sensor buttons A B must be avoided to prevent them from being triggered by falling objects etc Installation instructions I The two hand relay SRB 201ZH 24VDC must only be wired as shown in the wiring examples Any parallel or series wiring of the relay con tacts of the BWT sensor buttons neutralises the safe function of the devices...

Page 15: ...SEPK02 0 and SEP 09 0 4 2 45 60 76 Fig 10 5 7 Mounting instructions for the Siemens SIRIUS 3SB3 emergen cy stop actuator For assembling and disassembling the products of the SIRIUS range no special tool is required For the disassembly of the cover plates of all actuating elements and signalling devices in metal or signalling devices in moulding material the 3SB3921 0BC mounting tool is required Ob...

Page 16: ...ovide for suficient convenience of handling during itting or possible repairs Inside the enclosure outward insulated terminals must be provided if the protective ground wire should be looped through Otherwise refer to EN 60204 electrical equipment of machinery Safety distance For the calculation of the required safety distance between the control elements and the hazardous area the following formu...

Page 17: ...square tube of STP02 type stands please observe that only non hazardous voltages may be realised If necessary an additional ground connection of the stand base must be provided by the user whereby tripping hazards created due to the presence of the additionally installed ground wire must be prevented 6 5 Electrical connection of the SRB 201ZH safety monitoring module The electrical connection may ...

Page 18: ... 2 M25 1 5 knockout holes for cable glands at the bottom and at the rear thread length of the cable glands at least 10 mm a 3 groud connection b Mounting of the mounting angle for panel bottom rearside c Base SEPG05 2 panel 8 3 Dimensions of the two hand control panel SEP01 0 460 120 120 95 95 400 108 95 60 140 160 114 3 0 5 5 a Fig 17 a mounting hole Ø 11 5 8 4 Dimensions of the two hand control ...

Page 19: ...ent d Mounting lange ELM e 2 contact element EF Pos 1 2 f 1 spring element EFR middle Pos 3 g Fuse board h Retaining rings 4 mbo 09 49 38 5 29 a b c d e f g h 1 3 2 Fig 23 a KDR emergency stop actuator b Emergency stop label c Clamping element d Mounting lange ELM e 2 contact element EF Pos 1 2 f 1 spring element EFR middle Pos 3 g Fuse board h Retaining rings 4 mbo 09 46 10 10 a EFR EFR 52 52 10 ...

Page 20: ...Fig 29 a EDR emergency stop actuator b Emergency stop label c Clamping element d Mounting lange ELM e 2 contact element EF Pos 1 2 f 1 spring element EFR middle Pos 3 g Fuse board h Retaining rings 4 mbo 09 46 60 52 10 a 10 52 10 10 Fig 30 a Maximum number of contacts 1 EF 303 1 EF 220 or 2 EF 303 or 3 EFK 1 pole 8 11 Dimensions of the sensor button BWT 63 100 Fig 31 30 100 44 25 10 38 Fig 32 8 12...

Page 21: ...ightened with 0 8 Nm tightening torque Contact variants RF 02 1 NO element RF 10 1 NC element 9 3 Important notes for the 3SB3 Siemens SIRIUS emergency stop command device Warning For voltages exceeding the safety low voltage a protective ground connection is required In case of mounting in front plates enclosures in non conducting material Fig 39 Grounding of each individual actuator required gro...

Page 22: ...ency stop command devices Disassembly The safety switchgear must be disassembled in a de energised condi tion only Remove the wiring from the contact elements Remove the red securing plate by engaging the ixing lugs Fig 40 Disassembly of the contact elements to this effect a small screwdri ver is inserted between the contact element and the dovetail The contact element is removed towards the back ...

Page 23: ...tors is monitored by a series wiring of the NC contacts with the terminals X1 and X2 In idle state this circuit must be closed If the feedback circuit is not required establish a bridge Safety category III C to DIN EN 574 Control category 4 PL e to DIN EN ISO 13849 1 possible 7 Malfunctions of every contact as well as earth leakages and cross wire shorts are detected Feedback circuit S the feedbac...

Page 24: ...3 13 24 14 KA L1 N KA S a Fig 50 a Enabling signal cont roller Flow diagram 1 1 1 1 0 0 0 0 1 0 1 0 1 0 1 0 a b d c B A C D E F tS 4 3 1 2 Fig 51 A Operating voltage UB B Two hand control A the igure is related to the potentials at the terminals of the safety monitoring module a NC contact S11 b NO contact S12 C Two hand control B the igure is related to the potentials at the terminals of the safe...

Page 25: ...lan de We hereby certify that the hereafter described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Wettenberg October 6 2009 Authorised signature Heinz Schmersal Managing Director Name of the safety component BWT 1 BWT 2 Description of the safety component capacitive two hand control Harmonised EC Directives 2006...

Page 26: ...an de We hereby certify that the hereafter described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Wettenberg October 6 2009 Authorised signature Heinz Schmersal Managing Director Name of the safety component EDRR EFR Description of the safety component Emergency stop pushbutton with latching Harmonised EC Directi...

Page 27: ...de We hereby certify that the hereafter described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Wettenberg October 6 2009 Authorised signature Heinz Schmersal Managing Director Name of the safety component KDRR EFR Description of the safety component Emergency stop pushbutton with latching Harmonised EC Directives...

Page 28: ... elan de We hereby certify that the hereafter described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Wuppertal October 6 2009 Authorised signature Heinz Schmersal Managing Director Name of the safety component ADRR 40 Description of the safety component Emergency stop pushbutton with latching Harmonised EC Direct...

Page 29: ...lan de We hereby certify that the hereafter described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Wettenberg October 6 2009 Authorised signature Heinz Schmersal Managing Director Name of the safety component EDRZ Description of the safety component Emergency stop pushbutton with latching Harmonised EC Directives...

Page 30: ...ontrol panel SEPK 02 0 SEPG 05 3 SEP 01 0 SEP 01 4 SEPLC 05 2 SEP 07 0 SEP 09 0 EN Note The currently valid declaration of conformity can be downloaded from the internet at www schmersal net Appendix 12 7 EC Declaration of conformity 3SB3 ...

Page 31: ...to the applicable European Directives Place and date of issue Wuppertal October 6 2009 Authorised signature Heinz Schmersal Managing Director Name of the safety component SRB 201ZH Description of the safety component Safety monitoring module for type III C two hand controls to DIN EN 574 Harmonised EC Directives 2006 42 EC EC Machinery Directive 2004 108 EC EMC Directive Person authorized for the ...

Page 32: ... KG Im Ostpark 2 35435 Wettenberg Germany Internet www elan de We hereby certify that the hereafter described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Authorised signature Heinz Schmersal Managing Director Name of the safety component SEPK 02 0 Description of the safety component Two hand control panel to DIN...

Page 33: ...Im Ostpark 2 35435 Wettenberg Germany Internet www elan de We hereby certify that the hereafter described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Authorised signature Heinz Schmersal Managing Director Name of the safety component SEPG 05 3 Description of the safety component Two hand control panel to DIN EN ...

Page 34: ...o KG Im Ostpark 2 35435 Wettenberg Germany Internet www elan de We hereby certify that the hereafter described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Authorised signature Heinz Schmersal Managing Director Name of the safety component SEP 01 0 Description of the safety component Two hand control panel to DIN...

Page 35: ...Im Ostpark 2 35435 Wettenberg Germany Internet www elan de We hereby certify that the hereafter described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Authorised signature Heinz Schmersal Managing Director Name of the safety component SEP 01 4 Description of the safety component Two hand control panel to DIN EN 5...

Page 36: ... KG Im Ostpark 2 35435 Wettenberg Germany Internet www elan de We hereby certify that the hereafter described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Authorised signature Heinz Schmersal Managing Director Name of the safety component SEPLC 05 2 Description of the safety component Two hand control panel to DI...

Page 37: ...Im Ostpark 2 35435 Wettenberg Germany Internet www elan de We hereby certify that the hereafter described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Authorised signature Heinz Schmersal Managing Director Name of the safety component SEP 07 0 Description of the safety component Two hand control panel to DIN EN 5...

Page 38: ... described safety components both in its basic design and const ruction conform to the applicable European Directives Place and date of issue Authorised signature Heinz Schmersal Managing Director Name of the safety component SEP 09 0 Description of the safety component Two hand control panel to DIN EN 574 Harmonised EC Directives 2006 42 EC EC Machinery Directive Person authorized for the compila...

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