Schenker 100M220 Operation And Maintenance Manual Download Page 8

 

 

 

2. Installation 
2.1 General criteria  

A planned installation will make both fitting and operation of your Modular 100 watermaker easier. 
Details below need to be taken into account with your installation: 
 

 

An appropriate seawater intake with necessary fittings. 

 

Positioning of Pump & Watermaker units . 

 

Pipework and cable laying. 

A good installation needs to be easy to use, easy to access for maintenance and filter changes. All 
Watermaker components have been designed to achieve all of this. Draw a schematic electric and hy-
draulic connection diagram when the installation plan is complete and keep it with this manual for 
reference.  

 
2.

 

Installation 

2.2 Components mounting 
 

 

Pump group. 

The pump is partially  self-priming. Anyway it is strictly recommended to install the pump below the 
watermaker

,  and as low as possible respect the sea level

and as close as possible respect the sea  

water intake.  

The pump cannot run dry. Therefore it is very important avoid to start the system if the intake valve is 
closed or if inlet filters are clogged.      
The pumps need to be installed in an adequately ventilated area to allow cooling and avoiding con-
densation. 
Do not install the pumps unit close to inflammable liquids, as the pump surfaces can become warm.  
Avoid locating the pump where a loss of water can cause damage or jeopardize its safety.  
The pump must be installed horizontally on a suitable base strong enough to support its weight when 
the filter housing is full of water. 
 It may be necessary to create a suitable wooden or fiberglass structure for the unit if an existing one 
not available. The base of the pump is equipped with vibration-damping devices, but avoid installing 
it on a surface susceptible to vibration.  
The  pumps  unit  can  be  a  little  noisy  in  operation.  Possible  areas  for  siting  are:  sink  closets,  under 
berth lockers, wardrobe bases (creating a false floor above it.)   
The max. allowed room temperature must be 40°C. 
  

 

Watermaker group.  

Concerning the watermaker unit installation there are not height limits in comparison to the seawater 
level. Avoid to install the system wherever any possible leak may cause damages to the boat or jeop-
ardize its safety, since possible leaks due to accidental causes (pipe bursting, hose clamp loosening, 
equipment failure, etc.) may cause water losses.  
The hydraulic intake and outlet connections are positioned, in the standard version, on the left of the 
unit. Therefore, it is necessary to foresee a minimum distance of 20 cm. to allow the pipes laying. The 
watermaker unit must be installed on a base sufficiently horizontal, suitable to sustain the weight of 
the group (approx. 55 Kg). It could be necessary to realize a suitable wooden or fiberglass structure if 
an horizontal support is not available. The watermaker unit is equipped with vibration-damping de-
vices, but however it is preferable to not install the unit on a plan particularly subject to vibrations. 
Possible locations of the watermaker group are: engine compartment, closets, and peak tank. It is ad-
visable  to  install  the  unit  in  such  position  to  make  the  instrumentation  easily visible, and make the 
valves (located on the right of the unit) easily accessible. 

Summary of Contents for 100M220

Page 1: ...aterial required 2 2 Components mounting 2 3 Water intake 2 4 Hydraulic connections 2 5 Electric connections 3 Operating procedures 3 1 Remote panel commands 3 2 First start up procedure 3 3 Normal op...

Page 2: ...alternative to the high pressure pumps of traditional plants utilizes the EN ERGY RECOVERY SYSTEM patented device which amplifies the pressure of common low pres sure pumps and recoup all the hydraul...

Page 3: ...15 cm Height 23 cm Dry weight 11 Kg Connections Seawater intake holder for hose int diam 20 mm Salt water outlet holder for hose int diam 20 mm Filters 5 micron 9 propylene Power supply Pump 230 VAC...

Page 4: ...n introduce inside the allen key also without remove the electric connector Turning clockwise the allen key increases the pressure shut down set whereas turning anti clockwise decrease the pressure sw...

Page 5: ...a beat issued periodi cally by the watermaker unit The unit is constituted of 2 cylinders and a central body containing the hydraulic valve necessary for the system functioning Manometer It is locate...

Page 6: ...lever The valve must be closed during normal functioning lever perpendicular to the valve Such valve has the function to allow the reset in case of a system block It must be opened be fore acting on t...

Page 7: ...p outlet and the watermaker inlet It is fitted with a 5 microns cartridge and protects the watermaker unit from sediments and de bris CA filter white It removes the chlorine from the washing fresh wat...

Page 8: ...necessary to create a suitable wooden or fiberglass structure for the unit if an existing one not available The base of the pump is equipped with vibration damping devices but avoid installing it on...

Page 9: ...d over Allow a minimum on off ball valve on the water intake The hose connections especially if under the seawater level must be secured with double hose clamps It is not advisable to Tee into the eng...

Page 10: ...ection that is continuously under consistent pressure is the pump outlet 5 m filter watermaker inlet connections For this section is necessary to use a good quality PN 15 min rein forced hose An inade...

Page 11: ...backflow valve pump inlet pump outlet 5 microns filter watermaker inlet PN 15 reinforced hose Section 20 mm int diam Low pressure max 3 bar connection watermaker s exhaust dis charge PN 5 stainless st...

Page 12: ...pressure amplifier inside the watermaker unit marked OUT Fresh water connection The connection has to be made using the small hose furnished with the equipment and relevant endowed fittings The conne...

Page 13: ...fer ential switch requested by the local law The section of the cables will be 4 mm2 min The computer box will be powered 12 24V directly from the service batteries or through a 230 12 24 charger Conn...

Page 14: ...14 Wiring connection diagram Watermaker pressure switch Elecrovalve Batteries or charger...

Page 15: ...uddenly It awaits for the correct positioning of the internal valve 2 3 seconds and then stops automatically If the automatic washing is activated washing light on the system once pushed STOP will per...

Page 16: ...or a general service The procedure allows to purge completely the air from the system and from the seawater and the washing fresh water hoses The depres surization valve must be opened before start th...

Page 17: ...e system It can be used as well after a filter replacement or after other maintenance operations Preliminary checks Verify that all components are connected correctly Verify that the filters cartridge...

Page 18: ...Exit from the menu pushing STOP Push WASHING for 3 seconds The display will indicate the remaining day before the first rinsing The function is anyway disabled pushing STOP or after a normal producti...

Page 19: ...mix carefully following the indications on the pack Wear a protection mask in order to avoid in haling product dusts The water temperature doesn t have to be lower than 25 C preferably 3 Close the gre...

Page 20: ...acement Every 6 months Close the grey valve before open the filter Purge periodically the air from the sys tem opening at 45 for a couple of min utes the depressuri zation valve Every 15 days Check th...

Page 21: ...allation water inlet net filter Low production normal or low pressure Exhausted batteries Air in the plant Seal system leak Check battery charge Perform bleeding Contact a Schenker service point Low p...

Page 22: ...nt accessories are guarantee 12 months starting from the date on the de livery document of the merchandise The guarantee does not include expendable materials car tridges active carbon filters membran...

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