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The reverse osmosis membranes have an average working life of 7 years. After 5 years they may start 
to degrade. If in doubt as to their condition contact a Schenker service point and replace as a matter of 
course after 7 years. 

 

4. MAINTENANCE 
4.3 TROUBLESHOOTING 

 
PROBLEM 

PROBABLE CAUSE 

SOLUTION 

 
Pump do not start 

Pressure switch burned or dis-
connected 
 
Total electronic failure 

Restore  
 
Activate the pump with 
the miscoswitch 

 
Pump start but stop at high 
pressure 

System is blocked 
Dirty pump filter 
Dirty membranes 
Trouble in the cycling system 

Perform Reset 
Replace cartridge 
Perform cleaning cycle 
Contact a Schenker service 
point 

 
 
While functioning  the 
pump starts-stops  
 

Pump pressure switch not cali-
brated 
 
 
Dirty filter or membranes 
 

Increase the pump pressure 
switch calibration 
(see pag. 4) 
 
Clean or replace 
 

Amperage increased  

Pump head damaged 

Replace  pump head 

Metallic and buzzing pump 
noise 

Insufficient inlet pump water 
flow   

Check installation, water 
inlet, net filter  

 
Low production / normal or 
low pressure 

Exhausted batteries 
Air in the plant 
Seal system leak 

Check battery charge 
Perform bleeding 
Contact a Schenker service 
point 
 

Low production / high 
pressure (> 9 Bar) 

Cold sea water 
Filter clogged 
Dirty membranes 

Normal operation 
Clean filter  
Perform cleaning cycle 

Leaking in the plant 

Loose connectors 
ERS loss 

Tighten connectors 
Contact a service point 

 
 
Probe (system pressure switch ) troubleshooting: 

 
If  the  system  goes  frequently  in  blocked  position  (generating  the  message  SYSTEM  BLOCKED) 
without  hydraulic  problems,  this  could  possible  that  the  origin  of  fault  is  a  malfunctioning  of    the 
probe (pressure switch) 
 
The pressure switch can be tested with following procedure: 
1.

 

De-connect the pressure switch cables.  

2.

 

Activate the by-pass and start the system.  

3.

 

Check with a meter  in ohm position, between the cables PS/PS,  the functioning of the pressure 
switch. If working, the pressure switch closes and open the circuit alternatively each 3-4 seconds. 

4.

 

If the pressure switch is always close or open during the functioning of the watermaker, it is out 
of service and must be replaced.  

 

Summary of Contents for 100M220

Page 1: ...aterial required 2 2 Components mounting 2 3 Water intake 2 4 Hydraulic connections 2 5 Electric connections 3 Operating procedures 3 1 Remote panel commands 3 2 First start up procedure 3 3 Normal op...

Page 2: ...alternative to the high pressure pumps of traditional plants utilizes the EN ERGY RECOVERY SYSTEM patented device which amplifies the pressure of common low pres sure pumps and recoup all the hydraul...

Page 3: ...15 cm Height 23 cm Dry weight 11 Kg Connections Seawater intake holder for hose int diam 20 mm Salt water outlet holder for hose int diam 20 mm Filters 5 micron 9 propylene Power supply Pump 230 VAC...

Page 4: ...n introduce inside the allen key also without remove the electric connector Turning clockwise the allen key increases the pressure shut down set whereas turning anti clockwise decrease the pressure sw...

Page 5: ...a beat issued periodi cally by the watermaker unit The unit is constituted of 2 cylinders and a central body containing the hydraulic valve necessary for the system functioning Manometer It is locate...

Page 6: ...lever The valve must be closed during normal functioning lever perpendicular to the valve Such valve has the function to allow the reset in case of a system block It must be opened be fore acting on t...

Page 7: ...p outlet and the watermaker inlet It is fitted with a 5 microns cartridge and protects the watermaker unit from sediments and de bris CA filter white It removes the chlorine from the washing fresh wat...

Page 8: ...necessary to create a suitable wooden or fiberglass structure for the unit if an existing one not available The base of the pump is equipped with vibration damping devices but avoid installing it on...

Page 9: ...d over Allow a minimum on off ball valve on the water intake The hose connections especially if under the seawater level must be secured with double hose clamps It is not advisable to Tee into the eng...

Page 10: ...ection that is continuously under consistent pressure is the pump outlet 5 m filter watermaker inlet connections For this section is necessary to use a good quality PN 15 min rein forced hose An inade...

Page 11: ...backflow valve pump inlet pump outlet 5 microns filter watermaker inlet PN 15 reinforced hose Section 20 mm int diam Low pressure max 3 bar connection watermaker s exhaust dis charge PN 5 stainless st...

Page 12: ...pressure amplifier inside the watermaker unit marked OUT Fresh water connection The connection has to be made using the small hose furnished with the equipment and relevant endowed fittings The conne...

Page 13: ...fer ential switch requested by the local law The section of the cables will be 4 mm2 min The computer box will be powered 12 24V directly from the service batteries or through a 230 12 24 charger Conn...

Page 14: ...14 Wiring connection diagram Watermaker pressure switch Elecrovalve Batteries or charger...

Page 15: ...uddenly It awaits for the correct positioning of the internal valve 2 3 seconds and then stops automatically If the automatic washing is activated washing light on the system once pushed STOP will per...

Page 16: ...or a general service The procedure allows to purge completely the air from the system and from the seawater and the washing fresh water hoses The depres surization valve must be opened before start th...

Page 17: ...e system It can be used as well after a filter replacement or after other maintenance operations Preliminary checks Verify that all components are connected correctly Verify that the filters cartridge...

Page 18: ...Exit from the menu pushing STOP Push WASHING for 3 seconds The display will indicate the remaining day before the first rinsing The function is anyway disabled pushing STOP or after a normal producti...

Page 19: ...mix carefully following the indications on the pack Wear a protection mask in order to avoid in haling product dusts The water temperature doesn t have to be lower than 25 C preferably 3 Close the gre...

Page 20: ...acement Every 6 months Close the grey valve before open the filter Purge periodically the air from the sys tem opening at 45 for a couple of min utes the depressuri zation valve Every 15 days Check th...

Page 21: ...allation water inlet net filter Low production normal or low pressure Exhausted batteries Air in the plant Seal system leak Check battery charge Perform bleeding Contact a Schenker service point Low p...

Page 22: ...nt accessories are guarantee 12 months starting from the date on the de livery document of the merchandise The guarantee does not include expendable materials car tridges active carbon filters membran...

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