SBS System – SB-1000 Operation
Table of Contents
System Purpose ........................................................................................................................ 1
Operator Safety Summary ........................................................................................................ 1
Balance Theory ......................................................................................................................... 2
Automatic Balance Overview ................................................................................................... 2
Manual Balance Overview ........................................................................................................ 3
Environmental Considerations ................................................................................................ 3
Other Sources of Vibration ....................................................................................................................... 3
Machine Condition .................................................................................................................................... 3
System Installation ................................................................................................................... 4
Control Unit ............................................................................................................................................... 4
Rear Panel Connections ........................................................................................................................... 4
Vibration Sensor Location ......................................................................................................................... 5
External Balancer/ Adaptors – Automatic mode ....................................................................................... 5
Internal Balancers – Automatic mode ....................................................................................................... 7
RPM Sensor – Manual mode .................................................................................................................... 7
Control Unit Operating Instructions ........................................................................................ 8
Front Panel Controls ................................................................................................................................. 8
Startup and Operation .............................................................................................................. 9
Power-On Display ..................................................................................................................................... 9
Multiple Machine Operation ...................................................................................................................... 9
Main Screen ............................................................................................................................................ 10
Preparing to Set Operating Parameters ................................................................................ 11
Background Vibration ............................................................................................................................. 11
Verifying Balancer Sizing – Automatic Balance Mode ........................................................................... 11
Limit ........................................................................................................................................................ 11
Tolerance ................................................................................................................................................ 11
Critical Vibration ...................................................................................................................................... 11
Timing of Auto-Balance .......................................................................................................................... 12
Setup Overview ....................................................................................................................... 12
Select Balance Mode (Automatic or Manual) ......................................................................................... 12
Setup Mode Operation ............................................................................................................................ 12
Automatic Balance Mode........................................................................................................ 13
Setup Automatic Mode ........................................................................................................................... 13
Automatic Balance Operation ................................................................................................................. 14
Manual Weight Movement - Automatic Balance Mode .......................................................................... 14
Manual Balance Mode ............................................................................................................. 15
Setup Manual Mode ................................................................................................................................ 15
Manual Balance Overview ...................................................................................................................... 16
Trim Phase .............................................................................................................................................. 16
Single Point Manual Balance .................................................................................................................. 17
2 and 3 Weight Manual Balance ............................................................................................................. 19
Fixed Position Manual Balance .............................................................................................................. 21
Hardwire Interface ................................................................................................................... 23
Hardwire Interface Overview .................................................................................................................. 23
Input Pin Names and Functions.............................................................................................................. 24
Output Pin Names and Functions ........................................................................................................... 24
CNC/System Timing Diagram ................................................................................................. 25
System Maintenance ............................................................................................................... 26
Collector Maintenance ............................................................................................................................ 26
SBS Return/Repair Policy ....................................................................................................................... 26
Balancer Cable (SB-48xx/SB-48xx-V) .................................................................................................... 27
RPM Sensor (SB-1816) .......................................................................................................................... 27
Vibration Sensor (SB-14xx) .................................................................................................................... 27
Trouble Shooting Guide ......................................................................................................... 28
Error Indications ..................................................................................................................... 29
