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6. Troubleshooting 6-1

6. Troubleshooting

Trouble shootings as well as protective and diagnostic
functions of the MOSCON-E7 are described in this chapter.

6.1 Protective function/error description ------------------- 6-3

6-2

MOSCON-E7 User’s Manual

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Summary of Contents for MOSCON-E7

Page 1: ...mands with this manual Contact our office stated below in case of being a printing error mistakes and improvement in this manual Contact Office Samsung Electronics Co Ltd 416 Maetan 3 Dong Paldal Gu Suwon City Kyungki Do Korea TEL 82 31 200 2489 FAX 82 31 200 2295 General precautions This manual may contain some drawings with the cover or protective shields removed for more detail and clear explan...

Page 2: ...tion or faulty operation DANGER Safety precautions Do not carry the inverter by holding the plastic parts but hold the heatsink The heat sink may fall and cause injury Use nonflammable materials such as metal for the part where the inverter is installed When installing several inverters in a single enclosed space install a cooling fan to keep the ambient temperature below 45 Cover the inverter dur...

Page 3: ...utput wires should not have contact with the inverter case Otherwise an electric shock or grounding may occur Do not connect a phase advancing capacitor or LC RC noise filter to an output circuit Otherwise it may damage the inverter or cause a fire Do not connect an electromagnetic switch or MC to an output circuit Otherwise it will actuate the over current protective circuit in the inverter Do no...

Page 4: ... while before maintenance or inspection since it may remain charged Otherwise it may cause an electric shock Maintenance inspection and replacement of parts must be done only by authorized personnel Otherwise it may result an injury or an accident Remove all metal objects such as watches and rings before the maintenance inspection and replacement of parts Also always use grounded tools Otherwise i...

Page 5: ...oise filter on the output side 3 15 2 MOSCON E7 User s Manual 3 6 3 Dealing with inductive noises 3 16 3 6 4 Dealing with radio interference RFI 3 16 3 6 5 Cable length between inverter and motor 3 17 3 7 Precautions when wiring 3 18 3 7 1 Control circuit wiring precautions 3 18 3 7 2 Main circuit input output wiring 3 18 3 8 Grounding 3 20 3 9 Cable specification 3 21 3 10 Wiring check 3 22 4 Dig...

Page 6: ...ng brake performance S6 02 5 30 4 MOSCON E7 User s Manual 5 6 C Parameter H W functionality setup 5 31 5 6 1 V f setting 5 31 5 6 1 1 Setting V f C0 01 5 31 5 6 1 2 Setting user programmable V f pattern 5 37 5 6 2 Carrier frequency setting 5 38 5 6 2 1 Setting the carrier frequency C1 01 5 38 5 6 3 Main motor constants 5 38 5 6 3 1 Setting the motor line to line resistance C2 01 5 38 5 6 3 2 Setti...

Page 7: ... 5 8 3 3 Stall prevention limit during acceleration P2 03 5 66 5 8 3 4 Stall prevention at stop P2 04 5 67 5 8 3 5 Stall prevention when the motor is running P2 05 5 68 5 8 3 6 Stall prevention when the motor is running at the desired frequency P2 06 5 68 5 8 4 Overtorque detection P3 01 P3 03 5 70 5 8 4 1 Overtorque detection P3 01 5 70 5 8 4 2 Overtorque detection level overtorque delay time P3 ...

Page 8: ...y reference 5 16 2 MOSCON E7 User s Manual Figure 5 5 Setting jumping frequencies 5 18 Figure 5 6 Acceleration deceleration time switching frequency 5 19 Figure 5 7 Setting S curve characteristics 5 21 Figure 5 8 DC braking timing chart 5 22 Figure 5 9 Speed search timing chart 5 24 Figure 5 10 Timing chart for dwell function 5 25 Figure 5 11 Slip compensation limit 5 28 Figure 5 12 1 V f pattern ...

Page 9: ...plication of the surge absorber 3 13 Table 3 8 Cable length vs carrier frequency 3 17 Table 3 9 Cable size 3 21 5 Parameters Table 5 1 Functions of each group 5 3 Table 5 2 Operation status 5 4 Table 5 3 Inverter operation status on last fault 5 5 Table 5 4 Fault list 5 5 Table 5 5 Parameter check list 5 5 6 Troubleshooting Table 6 1 Fault display and contents Faults in inverter 6 3 Table 6 2 Faul...

Page 10: ...ew 1 1 1 Overview An overview of the MOSCON E7 and its functions are described in this chapter 1 1 Main features 1 3 1 2 System diagram 1 5 1 3 Dimensions 1 6 1 4 Specifications 1 8 1 2 MOSCON E7 User s Manual ...

Page 11: ...on 0 1V Built in automatic torque boost speed control algorithm provides smooth and improved speed control characteristics Various operational functions Various built in functions that are compatible to various operation method Dwell DC Brake Up Down operation etc 4 multi functional and 2 fixed contact input terminals 19 input types 2 multi functional analog input terminals 1 multi functional anal...

Page 12: ...al volume Ground terminal Charge lamp 1 phase 20P4S and 3 phase 20P4 20P7 Status indicating lamp Digital volume Control circuit terminal block Main circuit terminal block Ground terminal Charge lamp 400V class Charge lamp 200V class 1 phase 20P7S 21P5S 22P2S and 3 phase 21P5 22P2 23P7 40P4 43P7 Opening the covers 1 6 MOSCON E7 User s Manual 1 3 Dimensions Figure 1 2 Dimensions of 1 phase 20P4 and ...

Page 13: ...er Capacity kVA 1 phase 1 1 1 1 1 9 1 7 3 0 2 7 4 2 3 7 6 7 Rated Output Current A 1 phase 3 2 3 2 5 0 4 6 8 0 7 2 11 0 9 6 17 5 Rated Output Voltage V 3 phase 200 230Vac Proportional to input voltage Output Max Output Frequency Hz 600Hz 3Phase 200 230Vac 50 60Hz Input Voltage and Frequency Single phase 200 230Vac 50 60Hz Rated Input Current A 1 phase 3 9 6 4 6 4 11 0 11 0 15 1 15 1 24 0 24 0 Inpu...

Page 14: ... s rated current 2 Tuning may be required 3 The storage temperature refers to the temperature during the transportation for a short period of time 1 10 MOSCON E7 User s Manual Table 1 3 Specifications for 400V class SI E7 3 phase 40P4 40P7 41P5 42P2 43P7 Max Applicable Motor Capacity kW 1 0 4 0 7 1 5 2 2 3 7 Inverter Capacity kVA 1 4 2 6 3 7 4 2 6 5 Rated Output Current A 1 8 3 4 4 8 5 5 8 6 Rated...

Page 15: ...10 40 Humidity 90 RH or less Storage Temperature 20 60 3 Environmental condition Vibration Normally 0 2G or less less than 20Hz 1G max 1 The maximum applicable motor capacity is for a standard 4 pole motor When selecting the motor and inverter make sure that the inverter s rated current is applicable fro the motor s rated current 2 Tuning may be required 3 The storage temperature refers to the tem...

Page 16: ... Installation 2 1 2 Installation Nameplate information and installation site are described in this chapter 2 1 Receiving 2 3 2 2 Nameplate Information 2 4 2 3 Installation 2 5 2 2 MOSCON E7 User s Manual ...

Page 17: ...SCON E7 User s Manual 2 2 Nameplate information Figure 2 1 Example of nameplate Inverter model number Name plate location Max motor capacity 0P4 0 4kW 0P7 0 7kW 1P5 1 5kW 2P2 2 2kW 3P7 3 7kW Samsung inverter SI 4 3P7 E7 EXP Voltage class 2 200V class 4 400V class E7 series E7 EXP 3 phase E7 EXS 1 phase MODEL SI43P7E7 EXP PRG V019 Input Voltage AC3PH 380 460V 50 60Hz 12 0A Output Power AC3PH 0 460V...

Page 18: ...or the part where the inverter is installed When installing several inverters in a single enclosed space install a cooling fan to keep the ambient temperature below 45 Cover the inverter during installation to protect it from metal chip coming from drilling DANGER CAUTION 2 6 MOSCON E7 User s Manual 2 3 2 Installation site Free from direct sunlight Free from harmful gases and liquids Free from oil...

Page 19: ... excessively and thus reducing its durability CAUTION Vertical mounting Herizontal mounting 2 8 MOSCON E7 User s Manual 2 3 4 Installation space Install the inverter on a vertical surface to enhance the cooling effect When installing the inverter always leave enough space around it to provide normal heat dissipation Figure 2 2 Installation space Table 2 1 Cabinet Size Inverter Cabinet enclosure Si...

Page 20: ...s chapter 3 1 Connection diagram 3 4 3 2 Terminal block configuration 3 6 3 3 Main circuit terminal functions 3 7 3 4 Control circuit terminal functions 3 8 3 5 Connections to peripheral devices 3 9 3 6 Wiring the main circuits 3 10 3 7 Precautions when wiring 3 18 3 8 Grounding 3 20 3 9 Cable specification 3 21 3 10 Wiring check 3 22 3 2 MOSCON E7 User s Manual ...

Page 21: ... cause injury or fire Do not connect AC power to output terminal U V and W Otherwise it may damage the inverter Do not connect electromagnetic switches or contactors to the output circuits DANGER CAUTION 3 4 MOSCON E7 User s Manual 3 1 Connection diagram The connection diagram of the Moscon E7 is shown below When using the digital operator the motor can be operated by wiring only the main circuits...

Page 22: ...x AC 250V 1A max basic setting fault 1kΩ 2kΩ Power for speed command 12V 20mA Sequence Command Ground Speed command 0 10V 20kΩ Analog command Speed command 4 20mA 250Ω Analog monitor output 0 10V Motor R L1 S L2 T L3 U T1 V T2 W T3 Forward run stop Reverse run stop External fault Fault reset Multi step command1 Jogging 1 2 3 4 A1 B1 C1 7 6 5 Braking resistor Unit optional Braking Unit or Auxiliary...

Page 23: ...tions Table 3 3 Control circuit terminal block Terminal Function Signal level Default setting 1 Forward run stop command 2 Reverse run stop command 3 Multi function input 1 External fault 4 Multi function input 2 Fault reset 5 Multi function input 3 Multi step speed1 command 6 Multi function input 4 Photo Coupler input 24V 10mA Jogging command 7 Sequence control input common 24V Ground Sequence 0V...

Page 24: ...and motor to prevent any electric shock Wiring between the inverter and motor Keep the wire between the inverter and motor short If not it may decrease the carrier frequency Leakage current from the cable affects the inverter and other peripheral devices 접지 Power supply Molded case circuit breaker or leakage current circuit breaker Magnetic contactor AC DC reactor for power factor improvement Inpu...

Page 25: ...put power supply side Transformeter AC Reactor Inverter Transformeter M DC Reactor M Inverter 3 12 MOSCON E7 User s Manual Table 3 5 DC Reactor Inverter capacity kW 0 4 0 7 1 5 2 2 3 7 Current A 5 4 5 4 18 18 18 200V Class Inductance mH 8 8 3 3 3 Current A 3 2 3 2 5 7 5 7 12 400V Class Inductance mH 28 28 11 11 6 3 Table 3 6 AC Reactor Inverter capacity kW 0 4 0 7 1 5 2 2 3 7 Current A 2 5 5 10 15...

Page 26: ...erter a Wiring example 1 Correct b Wiring example 2 IM MCCB MCCB Control circuit E7 Use the noise filter designed specifically for the inverter Power Noise filter IM MCCB E7 Power Noise filter Noise filter is not necessary if the inverter and power is used 1 1 3 14 MOSCON E7 User s Manual c Wiring example 3 d Incorrect wiring example Figure 3 6 Power supply noise filter installation IM MCCB MCCB C...

Page 27: ...e and inductive noise Figure 3 7 Noise filter on the output side IM Noise filter MCCB E7 Power Controller AM radio Radio noise Inductive noise Signal line DANGER Inductive noise Noise generated on the signal line by electromagnetic induction It causes the controller to malfunction Radio noise High frequency noise generated from the inverter and cables 3 16 MOSCON E7 User s Manual 3 6 3 Dealing wit...

Page 28: ...uit wiring terminals 1 to 11 from main circuit wiring terminals P B N R L1 S L2 T L3 U T1 V T2 W T3 1 and 2 and other high power lines Separate the control circuit terminals A1 B1 and C1 contact outputs from wiring for control circuit terminals terminals 1 to 11 Use twist pair or shielded twisted pair to prevent operating faults due to noise The maximum cable length is 50cm Figure 3 10 Ends of twi...

Page 29: ... the ground terminal Never ground the MOSCON E7 in common with welding machines motors or other electrical equipment Separate the ground cable from the high voltage equipment wiring Use the GND cable specified in the technical standards for electrical facilities Wire the cable as short as possible When several MOSCON E7 are used ground each unit as shown below Do not loop the ground as example ⓒ ⓐ...

Page 30: ...2P2S M4 1 2 1 5 5 5 4 5 5 10 40P4 M4 1 2 1 5 2 4 2 14 40P7 M4 1 2 1 5 2 4 2 14 41P5 M4 1 2 1 5 2 4 2 14 42P2 M4 1 2 1 5 2 4 2 14 Main Power R L1 S L2 T L3 1 2 P B N U T1 V T2 W T3 43P7 M4 1 2 1 5 2 4 2 14 Power cable 600V Vinyl sheathed wire or equivalent Control All M2 0 22 0 25 0 5 1 25 20 16 Shielded twisted pair Note The wire size is set for copper wires at 75 3 22 MOSCON E7 User s Manual 3 10...

Page 31: ... of the MOSCON E7 are controlled by the digital operator Descriptions of the display and the modes are described in this chapter 4 1 Usage of digital operator 4 4 4 2 Monitoring functions of digital operator 4 5 4 3 Test run 4 6 4 2 MOSCON E7 User s Manual ...

Page 32: ...number and value Shifts between the parameter groups Shift keys Selects the digits which need modification 4 4 MOSCON E7 User s Manual 4 1 Usage of digital operator Digital operator can be used for basic command RUN STOP Error reset etc monitoring the operational status and errors of the inverter programming the parameters In Figure 4 1 the monitoring functions of digital operator in its default s...

Page 33: ...RPM 4 6 MOSCON E7 User s Manual 4 3 Test run FWD REV FWD REV FWD REV RUN FWD REV STOP RST Power On Set Command Frequency Run Stop DATA SET Go to upper level FWD REV Go to different parameter group FWD REV Go to digit to be changed FWD REV Increase parameter subgroup number FWD REV DATA SET Parameter modification FWD REV In order to increase the value rotate the digital volume in CW direction Press...

Page 34: ...see the contents of U0 01 FWD REV FWD REV RUN Run Go to U0 02 Press Up Key Now display Output Frequency FWD REV Go to U0 04 Rotate the digital volume clock wise for 2 click FWD REV Change digit FWD REV Decrease the number FWD REV DATA SET Store displayed parameter FWD REV DATA SET Go to upper level FWD REV Press Right Shift Key In order to decrease the value rotate the digital volume in CCW direct...

Page 35: ...m are presented 5 1 Main Feature 5 3 5 2 Terminal status LED 5 9 5 3 B Parameter 5 10 5 4 F Parameter 5 15 5 5 S Parameter 5 22 5 6 C Parameter H W Functionality setup 5 31 5 7 H parameter I O Control functions 5 41 5 8 P Parameter Protective functions 5 60 5 9 Error Monitoring 5 74 5 2 MOSCON E7 User s Manual ...

Page 36: ...he torque compensation System Adjustment S S6 Controls the system performance C0 Selects the V f pattern C1 Controls carrier frequency H W Functionality C C2 Sets the parameters of the motor in use 5 4 MOSCON E7 User s Manual H0 Controls the multi function contact inputs H1 Controls the multi function contact outputs H2 Controls the multi function analog inputs H3 Controls the multi function analo...

Page 37: ...t 2 U2 03 Fault 3 U2 04 Fault 4 Table 5 5 Parameter Check list Name Unit Display U3 01 Modified Parameter List None U3 02 Fault Parameter List None The commonly used drive operating conditions are monitored from U0 group All parameters except U0 01 in this group are read only Note that unless the source of frequency command is changed the data in U0 01 frequency command is not changed even though ...

Page 38: ...ing the up down key Change the digit using the shift key Data Changing Mode DATA SET 5 8 MOSCON E7 User s Manual 5 1 2 Monitoring function setting Letter or number in bold on display indicates that it is blinking Only the blinking letter or number can be changed Next digit has to be selected using the shift key to move to another group and subgroup Figure 5 2 Selecting monitoring group U When or i...

Page 39: ...peration B0 01 Active source of frequency command 00 23 00 X Digit1 Digit0 B0 01 Active source of frequency command in local mode 0 2 Active source of frequency command in remote mode 0 3 B0 01 is used to select the source of the frequency command Active source of frequency command in local and remote mode can be selected independently Normally unless the local mode is selected the source of frequ...

Page 40: ...g the motor direction B0 05 Parameter No Name Unit Setting range Factory Setting Changeable during operation B0 05 Default Motor Direction 0 1 0 O B0 05 is used to select the direction of the motor s rotation It is only applicable when B0 02 0 operator Setting Setting Function 0 Forward CCW from the axis view 1 Reverse CW from the axis view If B0 04 1 it is automatically changed to 0 forward 5 3 1...

Page 41: ...ng Changeable during operation B1 02 Check password 0 9999 0000 X B1 03 Set password 0 9999 0000 X B1 02 is used to check and verify the password when a password has been set in B1 03 i e B1 03 0000 B1 03 is used to set the new password When the new password is entered and saved in B1 03 not blinking 0000 is displayed immediately regardless of the input password 5 3 3 Setting power capacity 5 3 3 ...

Page 42: ...7 Reference 8 JOG frequency Frequency reference Multi step speed reference 1 Multi step speed reference 2 Multi step speed reference 3 JOG reference ON ON ON ON OFF OFF OFF OFF OFF ON 5 16 MOSCON E7 User s Manual 5 4 2 Frequency limit 5 4 2 1 Setting lower upper frequency limit F1 01 F1 02 Parameter No Name Unit Setting range Factory Setting Changeable during operation F1 01 High Speed Limit 0 1 0...

Page 43: ...Setting range Factory Setting Changeable during operation F1 07 Jump Mode 0 1 0 X F1 07 is used to fix the output frequency inside the jump frequency region Setting Setting constant Function 0 Output frequency is fixed to lower limit of jump frequency region 1 Output frequency is fixed to upper limit of jump frequency region During accel decel operation output frequency changes smoothly without ju...

Page 44: ...ng Frequency F1 10 F2 03 F2 04 F2 01 F2 02 5 20 MOSCON E7 User s Manual 5 4 5 accel decel time 5 4 5 1 Setting the accel decel time F2 01 F2 04 Parameter No Name Unit Setting range Factory Setting Changeable during operation F2 01 AccelTime1 0 01Sec 0 00 600 00 10 00 O F2 02 DecelTime1 0 01Sec 0 00 600 00 10 00 O F2 03 AccelTime2 0 01Sec 0 00 600 00 10 00 O F2 04 DecelTime2 0 01Sec 0 00 600 00 10 ...

Page 45: ...hangeable during operation S0 01 DC Brake Starting Frequency 0 01Hz 0 00 10 00 1 50 X S0 02 DC Brake Current 1 0 100 50 X S0 03 DC Braking Time at Start 0 1sec 0 0 25 0 0 0 X S0 04 DC Braking Time at Stop 0 1sec 0 0 25 0 0 5 X S0 01 The frequency where the DC braking starts It is valid only for deceleration S0 02 The level of output DC current during DC braking in the percentage of rated inverter ...

Page 46: ...ommand is input 5 5 2 2 Speed search level current and deceleration time Parameter No Name Unit Setting range Factory Setting Changeable during operation S1 02 Speed Search Start Frequency 0 01Hz 0 00 600 00 0 00 X S1 03 Speed Search Current 1 0 200 100 X S1 04 Speed Search Deceleration Time 0 1sec 0 10 0 2 0 X S1 02 is used to set the frequency where the speed search is started S1 03 sets the ope...

Page 47: ...by decreasing the output voltage of the inverter in steady state under a light load condition Do not use the energy saving function in normal situation 5 5 4 1 Setting the energy saving level S3 01 Parameter No Name Unit Setting range Factory Setting Changeable during operation S3 01 Energy Saving Voltage Level 1 0 100 80 X If S3 01 80 the output voltage in energy saving mode will be 80 of the pre...

Page 48: ... response time of slip compensation is too slow 5 5 5 3 Slip compensation limit S4 03 Parameter No Name Unit Setting range Factory Setting Changeable during operation S4 03 Slip Compensation Limit 1 0 250 200 X The setting unit of S4 03 is the percentage of motor rated slip C2 05 Raise the slip compensation limit in S4 03 if the speed is lower than the target value and no changes takes place even ...

Page 49: ...ustment of S5 02 is not required Raise the value in S5 02 if the mechanical vibration occurs Decrease the value in S5 02 if the performance of speed regulation is poor 5 30 MOSCON E7 User s Manual 5 5 7 System function compensation 5 5 7 1 Hunting prevention gain S6 01 S6 03 Parameter No Name Unit Setting range Factory Setting Changeable during operation S6 01 Hunting Prevention Gain 0 100 20 O S6...

Page 50: ...is not necessary except the following cases Long wiring Large voltage drop when started AC reactor is connected to the input output of the inverter Running with a motor smaller than the maximum applicable motor Needs large starting torque like as in elevator When using preset V F patterns consider the rated voltage frequency of the motor and load characteristics as shown in the following table 5 3...

Page 51: ...9 Hz 0 1 3 2 5 50 Setting1 60Hz V 200 15 9 Hz 0 1 5 3 60 Setting2 60Hz V 200 15 9 Hz 0 1 5 3 50 60 5 34 MOSCON E7 User s Manual Figure 5 12 2 V f pattern settings 0 14 setting15 For 400V class doubles the voltage in Figure Setting15 60Hz V 200 15 9 Hz 0 1 5 3 60 Setting8 50Hz V 200 19 11 Hz 0 1 3 2 5 50 Setting9 50Hz V 200 24 13 Hz 0 1 3 2 5 50 Setting10 60Hz V 200 19 11 Hz 0 1 5 3 60 Setting11 60...

Page 52: ...etting5 50Hz V 200 50 7 Hz 0 1 3 25 50 Setting6 60Hz V 200 35 6 Hz 0 1 5 30 60 Setting7 60Hz V 200 50 7 Hz 0 1 5 30 60 5 36 MOSCON E7 User s Manual Figure 5 13 2 V f pattern settings 0 14 setting15 For 400V class doubles the voltage in Figure Setting8 50Hz V 200 18 9 Hz 0 1 3 2 5 50 Setting9 50Hz V 200 23 11 Hz 0 1 3 2 5 50 Setting10 60Hz V 200 18 9 Hz 0 1 5 3 60 Setting11 60Hz V 200 23 13 Hz 0 1 ...

Page 53: ...OTE 5 38 MOSCON E7 User s Manual 5 6 2 Carrier frequency setting Default setting depends on the inverter capacity Refer to Appendix 2 5 6 2 1 Setting the carrier frequency C1 01 Parameter No Name Unit Setting range Factory Setting Changeable during operation C1 01 Carrier Frequency 0 01kHz 1 50 10 00 10 00 X 5 6 3 Main motor constants 5 6 3 1 Setting the Motor line to line resistance C2 01 Paramet...

Page 54: ... range Factory Setting Changeable during operation C2 05 Rated Slip 0 01Hz 0 00 600 0 X C2 05 is used as a reference value for the torque compensation Default value depends on the inverter capacity Calculate C2 05 from the value printed on the motor nameplate Rated slip rated frequency Hz rated speed r min number of poles 120 5 40 MOSCON E7 User s Manual 5 6 4 H W Adjusting data C3 01 C3 06 Parame...

Page 55: ...eration when operating with the external terminal 5 43 1 External Fault External fault signal input 2 Fault Reset Resets the fault when turned on 5 43 3 Multi step Speed 1 5 44 4 Multi step Speed 2 5 44 5 Multi step Speed 3 Runs in selecting the set speed Using the binary code 5 44 6 Jog Frequency Command Selection Higher priority than multi step speed commands 5 44 7 Reverse Jogging ON Clockwise ...

Page 56: ...anual Method to resume the operation after a fault 1 Turn OFF the run command 2 Turn the fault reset input from ON to OFF since a fault can not be reset with the run command ON 3 Turn the run command ON again Multi step speed 1 3 and JOG frequency command Setting 3 6 8 frequency commands and 1 JOG frequency command can be used 8 step speed operation Refer to the Figure 5 3 B0 02 1 Select the activ...

Page 57: ... Reverse Run command Multi Step Speed Reference Accel Decel Time selection TerminalS2TOS5 5 46 MOSCON E7 User s Manual Figure 5 18 Acceleration deceleration Jump hold Frequency up and down command Setting 12 13 Operation Acceleration Deceleration Hold Hold Up command ON OFF ON OFF Down command OFF ON ON OFF With these settings the inverter s output frequency can be controlled by the multi function...

Page 58: ...ernal forces at stop Inputting a run command or jog command jog clockwise jog or counterclockwise jog clears the DC injection braking causing the motor to start Figure 5 20 Timing chart for DC injection braking command Speed search command 1 Setting 16 OFF Normal operation ON Starts a speed search from the output frequency command Speed search command 2 Setting 17 OFF Normal operation ON Starts a ...

Page 59: ...ency command Minimum baseblock time Deceleration time set in S1 04 5 ms min 5 50 MOSCON E7 User s Manual 5 7 2 Multi function contact output 5 7 2 1 Set output type of multi function output H1 01 Parameter No Name Unit Setting range Factory Setting Changeable during operation H1 01 Select Terminal Output Type 0 1 0 X H1 01 is used to set the output type of each terminal Setting Setting constant Fu...

Page 60: ...ting Occurring the current torque limiting 10 Speed searching Searching the speed 11 Zero speed 5 52 MOSCON E7 User s Manual 5 7 3 Multi function analog input H2 01 H2 07 are used to configure the function of analog inputs 5 7 3 1 Analog input form H2 01 Parameter No Name Unit Setting range Factory Setting Changeable during operation H2 01 Analog Input Type 0 3 0 X H2 01 is used to configure the f...

Page 61: ...Output Frequency x Bias 100 0V 4mA 10V 20mA Use the current value in parenthesis when current input has been selected When H2 05 0 Frequency Command 5 54 MOSCON E7 User s Manual 5 7 3 4 Setting the multi function analog input terminal function H2 05 Parameter No Name Unit Setting range Factory Setting Changeable during operation H2 05 Function of Current Input Terminal 0 7 0 X H2 05 is used to set...

Page 62: ...nual 5 7 4 2 Adjusting the monitor output H3 02 H3 03 Parameter No Name Unit Setting range Factory Setting Changeable during operation H3 02 Analog Monitor Gain setting 0 1 0 0 200 0 100 0 O H3 03 Analog Monitor Bias setting 0 1 100 0 100 0 0 0 O H3 02 and H3 03 are used to set the gain and bias of monitor output H3 02 set what multiple of 10V will correspond to a 100 output of the monitored item ...

Page 63: ...tion H4 03 Operation when Change Local Remote 0 1 0 X H4 03 is used to set the interlock operation to be used after switching REMOTEÆLOCAL 5 58 MOSCON E7 User s Manual Setting Setting constant Function 0 Operate according to the RUN signal after switching to local 1 No operation even if the Run signal is on after switching to local 5 7 5 4 Setting the device ID H4 04 Parameter No Name Unit Setting...

Page 64: ...topped 5 60 MOSCON E7 User s Manual 5 8 P Parameter Protective functions 5 8 1 Motor overload protection Motor overload protection function monitors temperature of the motor based on the output current of the inverter in order to protect the motor from overheating 5 8 1 1 Select motor protection P0 01 Parameter No Name Unit Setting range Factory Setting Changeable during operation P0 01 Select Mot...

Page 65: ...urrent C 2 03 is 100 5 62 MOSCON E7 User s Manual 5 8 1 3 Motor selection P0 03 Parameter No Name Unit Setting range Factory Setting Changeable during operation P0 03 Motor Selection 0 1 0 X P0 03 can be used to set the motor protection characteristic Induction motors i e general purpose motor and inverter motor are classified based on their cooling capabilities thus the motor overload function op...

Page 66: ...2 can be used to set the time of recovery after the power loss The factory setting depends on the inverter capacity P1 02 is valid only when P1 01 is set to 1 5 64 MOSCON E7 User s Manual 5 8 2 3 V f recovery time P1 03 Parameter No Name Unit Setting range Factory Setting Changeable during operation P1 03 V f Recovery Time 0 1sec 0 0 2 0 0 5 X P1 03 can be used to set the V f recovery time until r...

Page 67: ...centage of rated current of the inverter at start i e 100 corresponds to the rated current of the inverter This setting is valid when P2 01 is let to 1 Normally it isn t necessary to change this setting 5 66 MOSCON E7 User s Manual Decrease this setting when The motor capacity is small compared to the inverter capacity Stall occurs when the motor is operated with the factory setting Figure 5 25 Ac...

Page 68: ...motor is running P2 05 Parameter No Name Unit Setting range Factory Setting Changeable during operation P2 05 Stall Prevention in Running 0 2 1 X P2 05 can be used to set the stall prevention function during running Setting Setting constant Function 0 Disabled run according to the setting Stalls may occur with excessive loads 1 Enabled use deceleration time in F2 02 for stall prevention function 2...

Page 69: ...se in the output current or output torque The setting in P3 01 determine whether overtorque conditions will be detected what kind of processing will be performed if a overtorque condition is detected Setting Setting constant Function 0 Disabled 1 Enabled only during speed matching Continues operation even after detection 2 Detect overtorque at any time Continues operation even after detection 3 De...

Page 70: ...on P4 01 Number of Fault Retry 0 10 0 X P4 01 can be used to restart the inverter automatically even when an internal fault occurs during inverter operation Use P4 01 only when continuing operation is more important than possibly damaging the inverter The inverter may be damaged when using the fault retry function too frequently Since the inverter might be damaged be sure to take the following pre...

Page 71: ...ate 1 Output fault restart fault contact operates 5 8 5 3 Fan error P5 01 Parameter No Name Unit Setting range Factory Setting Changeable during operation P5 01 Fan Error 0 1 0 X P5 02 can be used to enable or disable the fan error detecting function Setting Setting constant Function 0 Enabled fan error is detected 1 Disabled fan error is not detected 5 74 MOSCON E7 User s Manual 5 9 Error Monitor...

Page 72: ...oting 6 1 6 Troubleshooting Trouble shootings as well as protective and diagnostic functions of the MOSCON E7 are described in this chapter 6 1 Protective function error description 6 3 6 2 MOSCON E7 User s Manual ...

Page 73: ...was switched at the inverter output A special purpose motor with too large capacity for the inverter is used Reset the fault after correcting 6 4 MOSCON E7 User s Manual Code Meaning Cause Corrective action FAN Fan stopped Fan at the bottom of the inverter is not operating Defective cooling fan or fan cable Check the wiring and replace the fan if necessary Too high ambient temperature Install a co...

Page 74: ... Input Terminal 2 EF1External Fault Terminal 1 Fault in external input Terminal 1 An external fault was input from a multi function input Check if the multi function input is properly selected Remove the cause of the external fault CB0 Parameter Fault Error in leading the parameter when power is applied The check of the parameters stored in EEPROM is failed The detected parameters can be confirmed...

Page 75: ...or caused by noise etc occurred to the data on communication MEM Memory Fault Error in the EEPROM parameter An error occurred in the EEPROM WRE Rejection in Running Modification of the unchangeable parameter during running was rejected This command can not be used in running EEP EEPROM Busy Operation is being input on EEPROM Other input command is ignored EEPROM is operating at present MOD Invalid...

Page 76: ...ction 7 1 7 Maintenance and Inspection Basic maintenance and inspection for the MOSCON E7 are describes in this chapter 7 1 Daily inspection 7 4 7 2 Periodic inspection 7 4 7 3 Part replacement 7 6 7 2 MOSCON E7 User s Manual ...

Page 77: ...s Otherwise it may cause an electric shock Do not touch the CMOS IC in the control board directly Otherwise it can be damaged by static electricity Do not change the wiring or remove the digital operator or connectors during operation Otherwise it may cause a personal injury DANGER CAUTION 7 4 MOSCON E7 User s Manual Periodically inspect the MOSCON E7 within 18 months of shipping from the factory ...

Page 78: ...g capacitor Is there any abnormal odor or discoloration Replace the capacitor 7 6 MOSCON E7 User s Manual 7 3 Part replacement Inverter is composed of many parts and these parts must function properly for normal operation of the inverter To maintain normal operation of the inverter for a long period of time it is recommended to perform a regular inspection and replace parts Inspection period may v...

Page 79: ...03 Output Current in RMS 0 01A xx xA 5 4 U0 04 Output Voltage in RMS 1V xxxu 5 4 U0 05 DC link Voltage 1V dxxx 5 4 U0 06 Output Power in 0 1kW 0 1kW Pxx x 5 4 U0 07 Motor speed in RPM 1rpm xxxx 5 4 U0 08 Percentage Output Torque 1 oxxx 5 4 U0 09 I O Status bit 5 4 U0 10 Cumulative Power On Time 10Hr xxxx 5 4 U0 11 Elapsed Time since Power On min sec mm ss 5 4 U0 12 S W Version r xxx 5 4 Last Fault...

Page 80: ...uringoperation Page F0 01 Main Frequency Command of Operator Mode Communication Mode 0 01Hz 0 00 600 00 0 00 5 15 F0 02 Frequency2 0 01Hz 0 00 600 00 0 00 5 15 F0 03 Frequency3 0 01Hz 0 00 600 00 0 00 5 15 F0 04 Frequency4 0 01Hz 0 00 600 00 0 00 5 15 F0 05 Frequency5 0 01Hz 0 00 600 00 0 00 5 15 F0 06 Frequency6 0 01Hz 0 00 600 00 0 00 5 15 F0 07 Frequency7 0 01Hz 0 00 600 00 0 00 5 15 F0 08 Freq...

Page 81: ...e 0 1sec 0 10 0 2 0 X 5 23 A 6 MOSCON E7 User s Manual Dwell Operation Name Unit Setting Range Factory Setting Changeable DuringOperation Page S2 01 Dwell Frequency at Start 0 01Hz 0 00 600 0 0 00 X 5 25 S2 02 Dwell Time at Start 0 01sec 0 00 25 00 0 00 X 5 25 S2 03 Dwell Frequency at Stop 0 01Hz 0 00 600 0 0 00 X 5 25 S2 04 Dwell Time at Stop 0 01sec 0 00 25 00 0 00 X 5 25 Energy Save Function Na...

Page 82: ...tance 0 01Ω 0 00 99 99 X 5 38 C2 02 Iron Loss 1W 0 9999 X 5 38 C2 03 Rated Output Current 0 1A 0 0 999 9 X 5 39 C2 04 No Load Current 0 1A 0 0 999 9 X 5 39 C2 05 Rated Slip 0 01Hz 0 00 600 0 X 5 39 A 8 MOSCON E7 User s Manual H W Adjusting Data Name Unit Setting Range Factory Setting Changeable DuringOperation Page C3 01 DC Voltage Compensation X 5 40 C3 02 Analog Output Compensation Coefficient X...

Page 83: ...g Monitor Gain Setting 0 1 0 0 200 0 100 5 56 H3 03 Analog Monitor Bias Setting 0 1 100 100 0 0 5 56 A 10 MOSCON E7 User s Manual Digital Operator Setting Name Unit Setting Range Factory Setting Changeable DuringOperation Page H4 01 Motor Speed Form 0 3999 30 5 57 H4 02 Digital Operator Stop 0 1 1 X 5 57 H4 03 Operation when Change Local Remote 0 1 0 X 5 57 H4 04 Device ID 1 253 1 5 58 H4 05 Selec...

Page 84: ...0 0 1 X 5 71 Retry Fault Name Unit Setting Range Factory Setting Changeable DuringOperation Page P4 01 Number of Fault Retry 0 10 0 X 5 72 P4 02 Output Terminal Function at Retry 0 1 0 X 5 73 Fan Error Name Unit Setting Range Factory Setting Changeable DuringOperation Page P5 01 Fan Error 0 1 0 X 5 73 A 12 MOSCON E7 User s Manual Appendix C E7 Dynamic Brake User s Manual 1 Mounting For the optimal...

Page 85: ...ng the braking start voltage The dynamic brake is related to the braking start voltage Refer to the Table 1 When setting the braking start voltage Table 1 Braking start voltage for each source voltage Source Voltage Braking Start Voltage DC LINK voltage 230V 380V 220V 365V 208V 345V 200V 330V Note The variance of source voltage is 10V The voltage selection switch 4P DIP SW is located on the front ...

Page 86: ... A 10 Rated discharge current A 4 Braking starting voltage 330 345 365 380V 3V Output characteristic Max hysteresis voltage error Approximately 8V Power VDC 243 400V Protection Overcurrent protection Protects overcurrent fuse BRAKE Turns on when braking Yellow LED LED FAULT Turns on when there is a fault Red LED Installation site Indoor installation to protect form corrosive gases and dust Ambient...

Page 87: ...Loss 5 38 Jogging frequency 5 16 Jump frequency 5 18 MOSCON E7 User s Manual Main circuit terminal 3 7 Magnetic contactor 3 10 Monitoring function 5 4 Motor capacity 5 14 Motor direction 5 11 Motor protection 5 60 Multi function analog input 5 52 Multi function analog output 5 55 Multi function input contact 5 41 Multi function output contact 5 50 Multi step operation 5 16 Nameplate 2 4 Noise filt...

Page 88: ...ime switching frequency 5 20 Torque compensation 5 29 Undervoltage 5 64 Up down frequency command 5 46 Upper and lower frequency limit 5 17 V f pattern 5 31 V f recovery time 5 64 Cable specification 3 21 Wiring check 3 22 ...

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