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SAMIX

®

 ES500

Original Instruction Manual

© 2017 SAMIX GmbH

This instruction manual is protected by copyright laws. Disclosure, as 
well as reproduction of this document, utilization and communication of 
its content, are prohibited, unless explicit written consent has been gran-
ted by SAMIX GmbH. Offenders will be held liable for the payment of 
damages. All rights reserved in the event of the grant of a patent, utility 
model or design.

Summary of Contents for ES500

Page 1: ...Instruction Manual SAMIX ES500 EN122017...

Page 2: ...sclosure as well as reproduction of this document utilization and communication of its content are prohibited unless explicit written consent has been gran ted by SAMIX GmbH Offenders will be held lia...

Page 3: ...very 6 1 7 Manufacturer s Customer Service 6 2 Safety 7 2 1 Structure of safety notices 7 2 2 General safety notices 8 2 3 Safety devices 9 3 Technical description 10 3 1 Technical data 10 3 2 Product...

Page 4: ...ing process 29 6 5 2 Switching off and removing the mixing unit 31 6 6 Mixing process in MANUAL operating mode 32 6 6 1 Starting the mixing process 32 6 6 2 Manual free spin motion 34 6 6 3 Switching...

Page 5: ...S500 mixer 1 2 Intended use The SAMIX ES500 mixer is solely intended for the manufacture of pharmaceutical and cosmetic products 1 3 Foreseeable misuse The following usage is considered foreseeable mi...

Page 6: ...ompleteness immediately upon receipt The scope of de livery includes SAMIX ES500 Accessories Instruction manual When checking for completeness please also observe the information in the enc losed docu...

Page 7: ...us possibly life threatening injuries or death for e g by touching high voltage electrical units WARNING Warns against an accident which occurs when the instructions are not followed The accident lead...

Page 8: ...device switches off due to an overload and has to be switched off for cooling using the power switch After cooling the mixing process has to be repeated Also observe the following information in orde...

Page 9: ...ired after a mixing period of 5 minutes at maximum speed 2100 rpm in order to not overload the SAMIX ES500 The possible working time of the device increases if substances with a lower viscosity or low...

Page 10: ...electronically controlled in 10 stages 650 2100 rpm Time setting infinitely variable electronic SAMIX jar size 15 500 ml nominal volume Weight 9 5 kg Dimensions L x B x H in mm 300 x 300 x 650 Confor...

Page 11: ...plas tic parts against abrasion and wear Discoloration of the mixing blade is generally harmless NOTICE Mixing blades cannot be placed in the microwave Cleaning the mixing blade ATTENTION Risk of mate...

Page 12: ...ble blades see Fig 2 are adjusted to the respective jar see section 3 2 3 Assignment of mixing blades to the jars Fig 2 Disposable blade DSP Overview The DSP are supplied in dispensers which allow ind...

Page 13: ...ed from the mixing blade of the DSP by turning in a clockwise direction see Fig 3 Fig 3 Disposable blade DSP Assembly and disassembly 1 DSP shaft 2 Injection point NOTICE The cleaning is restricted to...

Page 14: ...filling volume Nominal volume filling volume 15 28 ml 50 70 ml 300 390 ml 20 33 ml 100 140 ml 500 600 ml 30 42 ml 200 280 ml 1000 1250 ml Tab 2 Jar sizes NOTICE Only use jars with a nominal volume up...

Page 15: ...The SMB for jars with a nominal volume of 100 200 300 and 500 ml have the same diameter of the mixing blade but differ in the length of the shaft see Fig 5 Disposable blade DSP There are also differen...

Page 16: ...SAMIX ES500 16 Fig 5 Assignment of the standard mixing blade with different shaft lengths...

Page 17: ...of a second person when lifting and transporting the SAMIX ES500 The SAMIX ES500 is sent in a cardboard box 4 2 Packaging Store the packaging cardboard box and inserts in case you have to send in the...

Page 18: ...sily accessible SAMIX devices satisfy the safety standards for laboratory equipment Choose a location for the device which prevents handling by unauthorized people Ensure good ventilation in the area...

Page 19: ...ore connecting the SAMIX ES500 check that the power switch at the pedestal is switched off on the back of the device 2 Connect the power cord of the SAMIX ES500 to the socket The device is now ready f...

Page 20: ...SAMIX ES500 20 1 2 5 4 3 6 Fig 6 SAMIX ES500 1 Drive head 4 Oscillation arm 2 Control panel and display 5 Mixing unit 3 Power switch 6 Power cord...

Page 21: ...500 there is a display and control panel on the front of the device with six buttons AUTO MANUAL Time Speed and Start Stop see Fig 7 Fig 7 Control panel and display 1 Display of the operating mode lig...

Page 22: ...time Speed Switch to the mode to select the speed setting Setting mixing time or speed setting Start Stop Start or cancel the mixing process Tab 3 Functions of buttons on control panel NOTICE Further...

Page 23: ...nd jar lid NOTICE Observe the correct assignment of the mixing blades to the jars see section 3 2 3 Assign ment of mixing blades to the jars NOTICE Ensure you do not break the sealing lip of the jar l...

Page 24: ...e base of the jar before weighing in ingredients or filling as far as the stop Otherwise you cannot necessarily place elements especially particularly light components in the jar Fig 10 Remove jar lid...

Page 25: ...mixing process is prevented The mixing result is also optimized by avoiding air pockets NOTICE If the air is not released from the jar an air column forms on the inside when mixing the oint ment mean...

Page 26: ...follows Fig 11 Switch on power switch display with standard settings NOTICE The standard settings are displayed after switching on the SAMIX ES500 A mixing time of 2 minutes and speed setting 5 are s...

Page 27: ...al lifting NOTICE When the operating mode is changed the oscillation arm of the SAMIX ES500 is automati cally moved to the corresponding start position Fig 13 Specify the mixing time using the and but...

Page 28: ...peed 0 650 rpm 5 1450 rpm 1 810 rpm 6 1610 rpm 2 970 rpm 7 1770 rpm 3 1130 rpm 8 1930 rpm 4 1290 rpm 9 2100 rpm Tab 4 Value table of speed settings NOTICE You can switch to the mode to select the mixi...

Page 29: ...the mixing unit at the oscillation arm and start the mixing using Start Stop The oscillation arm is automatically moved up and the bayonet mount grips the mi xing blade The mixing process starts and...

Page 30: ...me has lapsed the SAMIX ES500 automatically performs the so called free spin motion Here the oscillation arm moves down and the mixing engine accelerates to speed setting 9 The mixing blade is cleared...

Page 31: ...haft NOTICE After the mixing unit has been removed from the oscillation arm it is useful to turn the mixing unit in an anticlockwise direction in order to remove the mixing blade from the bayonet moun...

Page 32: ...om unsteady holding of mixing unit during the mixing process Firmly hold the mixing unit with at least one hand during the mixing process ATTENTION Risk of material damage In order to avoid a destruct...

Page 33: ...chieve an optimal mixing result you should perform at least 50 strokes The re quired mixing time increases with the size of the jar NOTICE If you want to clean the mixing blade using a manual free spi...

Page 34: ...ee spin motion the mixing blade is cleaned of ointment to the greatest possible extent by high speed rotation Proceed as follows for the manual free spin motion 2 1 Fig 20 Remove mixing unit 3 4 Fig 2...

Page 35: ...d the mixing unit with at least one hand during the free spin motion ATTENTION Risk of material damage In order to avoid a destruction of the hollow shaft the SAMIX mixing blade shaft must be inserted...

Page 36: ...ng blade is located close to the lid NOTICE The bayonet mount takes effect by pressing the Start Stop button This status remains until the end of the mixing process Fig 24 After a few seconds end the...

Page 37: ...6 6 3 Switching off and removing the mixing unit 2 1 Fig 25 Remove mixing unit If necessary switch off the power switch NOTICE In the event of a prolonged period of non usage it is recommended to swi...

Page 38: ...id Check the surface of the ointment If the surface of the ointment looks smooth and consistent it has been proved in practice that the consistency of the ointment was also achieved in the inside of t...

Page 39: ...ation Fig 27 Push the mixing blade from the jar lid and scrape off ointment using a spatula Fig 28 Screw back on the jar lid tightly and the jar cap gently NOTICE You can also have the jar lid with a...

Page 40: ...during the mixing process If no air reduction is performed during the first withdrawal the ope rator first pushes the air and then the ointment from the jar opening in a gushing movement Stick the lab...

Page 41: ...g or request packaging material from SAMIX GmbH to send in the device In addition observe the following information for services A quote can be obtained for service repairs For SAMIX devices sent in a...

Page 42: ...upon request NOTICE When utilizing services send the entire SAMIX ES500 device to SAMIX GmbH Use the material of the original packaging or request packaging material from SAMIX GmbH for sending in the...

Page 43: ...aners for cleaning Ensure that no liquid enters the device If liquid ends up in the inside of the SAMIX ES500 disconnect the device from the power supply and inform customer service Proceed as follows...

Page 44: ...fault has been eliminated the SAMIX ES500 works again normally Following troubleshooting perform a function check in accordance with the details under Function check or initial operation in the enclo...

Page 45: ...s to the previ ously desired position FE 2 The oscillation arm does not move or only moves very slowly Press the Start Stop button Fault message FE 0 is displayed FE 8 No mixing unit is engaged in MAN...

Page 46: ...the noses of the mixing blade shaft Ointment elements mainly liquid may draw up at the shaft of the mixing blade during the mixing pro cess When inserting the mixing blade in the jar lid do not break...

Page 47: ...ng the entire mixing process in the case of manual lifting process Firmly hold the mixing unit with at least one hand during the entire mixing period in the case of manual lifting process After heavy...

Page 48: ...MIX ES500 48 9 Waste disposal NOTICE SAMIX devices cannot be disposed of with general household waste At the end of their ser vice life send SAMIX devices to the available return and collection system...

Page 49: ......

Page 50: ...Contact SAMIX GmbH Am K hlersgeh u 50 98544 Zella Mehlis Germany www samix com info samix com Tel 49 3682 455 0 Fax 49 3682 455 200 SAMIX GmbH...

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