SAFWAY Spider Relevation SC1000 Page 3 Operator'S Manual Download

Page: 3 / 45

Document No: 723590-1

Revision: D

Issue Date: 2023-Jan-30

Page 3 of 45

This document and all copies are the property of Safeworks, LLC. All dimensions and data are indicative only.

The user must ensure that the equipment complies with local rules and regulations.

Table of Contents

1. ABOUT THIS MANUAL ...........................................................................................................5

1.1 Symbols Used in this Manual .............................................................................................5

2. SAFETY INSTRUCTIONS .......................................................................................................6

2.1 General Hazard Warnings ..................................................................................................9

2.2 Mechanical Hazards ........................................................................................................10

2.3 Electrical Hazards ............................................................................................................10

2.4 Environmental Hazards ....................................................................................................11

2.5 Wire Rope Warnings ........................................................................................................11

3. BATTERY ................................................................................................................................12

3.1 Battery Warnings ..............................................................................................................12

3.2 Battery Charging ..............................................................................................................13

3.3 Charge Indicator ..............................................................................................................14

3.4 Battery Storage ................................................................................................................14

3.5 Battery Disposal ...............................................................................................................14

4. WIRE ROPE ............................................................................................................................15

4.1 Wire Rope Terminations ...................................................................................................15

4.2 Wire Rope Cautions .........................................................................................................16

4.3 Wire Rope Inspection .......................................................................................................17

5. THE SPIDER

SC1000-RE SERIES HOIST .........................................................................18

5.1 Features of the Spider

SC1000-RE Series Hoist ...........................................................18

5.2 Features of the Spider

SC1000-RE Series Hoist (continued) ........................................19

5.3 Optional Features of the Spider

SC1000-RE Series Hoist .............................................19

5.4 Specifications

...................................................................................................................19

6. PARTS OF THE SPIDER

SC1000-RE SERIES HOIST .....................................................20

6.1 Front View .......................................................................................................................20

6.2 Back View & Battery Pack ...............................................................................................21

6.3 Labels ..............................................................................................................................22

7. HOIST SETUP ........................................................................................................................23

7.1 Installing Hoist onto Platform ...........................................................................................23

7.2 Reeving Primary Suspension Wire Rope .........................................................................23

7.3 Reeving Optional Secondary Wire Rope .........................................................................24

8. OPERATING THE HOIST ......................................................................................................25

8.1 Warnings ..........................................................................................................................25

8.2 Normal Operation .............................................................................................................26

8.3 Cautions for Cold Weather Operation ..............................................................................27

9. DAILY TESTING AND INSPECTION ...................................................................................28

Summary of Contents for Spider Relevation SC1000

Page 1: ...the property of Safeworks LLC All dimensions and data are indicative only The user must ensure that the equipment complies with local rules and regulations Manufactured by Safeworks LLC 365 Upland Dri...

Page 2: ...s is at the operator s own risk and may result in serious injuries Keep this manual with the hoist at all times Use only spare parts and recommended steel wire rope from Spider It is the responsibilit...

Page 3: ...4 Battery Storage 14 3 5 Battery Disposal 14 4 WIRE ROPE 15 4 1 Wire Rope Terminations 15 4 2 Wire Rope Cautions 16 4 3 Wire Rope Inspection 17 5 THE SPIDER SC1000 RE SERIES HOIST 18 5 1 Features of...

Page 4: ...Button 29 9 3 Resetting the Overspeed Brake Test Button 29 9 4 Testing the Overspeed Brake 31 9 5 Check for Flywheel Movement 32 9 6 Testing the Emergency Stop Button 32 9 7 Testing the Emergency Des...

Page 5: ...ations to its hoists Users of this equipment must request current operating information prior to using this equipment Call your local hoist supplier The design and manufacturing of the Spider SC1000 R...

Page 6: ...inclusive It is impossible to anticipate every possible way this equipment may be used and all possible hazardous situations It is very important that you determine for yourself whether the equipment...

Page 7: ...a sail in high winds 3 DO NOT remove any parts from the hoist without replacing them DO NOT change or substitute any approved hoist parts for parts that DO NOT meet manufacturer s specifications DO N...

Page 8: ...ned for this purpose 3 Avoid electrical power lines Ensure the platform cannot swing or be blown within 3 m 10 feet of a power line NEVER NEVER under any circumstances rig a platform above power lines...

Page 9: ...of a power line Check your local codes for minimum distances Never under any circumstances rig a platform above electrical power lines Corrosive Explosive Environments 1 Never operate an electric hoi...

Page 10: ...ause the platform encounters an obstacle the platform overloads or the suspension wire rope breaks Platform catches on overhang when going up Falling from the platform when working by using a wire rop...

Page 11: ...serious risks to the hoist and other equipment being used 2 5 Wire Rope Warnings Use protective gloves to handle the steel wire ropes Use only Spider approved steel wire rope Steel wires ropes must b...

Page 12: ...ed properly The battery pack must be protected from the following Heat Keep the battery from temperatures above 80 C 176 F Keep the battery pack away from open flame and other heat sources Excessive h...

Page 13: ...onnect the battery pack directly into the 110V outlet If an extension cord is required ensure it is rated for a minimum of 15A 2 If not already done disconnect the battery from the hoist and bring to...

Page 14: ...ull charge as this could lead to swelling leakage or loss of performance 50 of capacity is ideal To maintain peak battery life the battery pack should be stored in a dry clean area with good ventilati...

Page 15: ...shape no more than 1 4 6 4 mm long DO NOT cool the end of the hot wire rope in water or oil as this makes the end brittle and may cause it to break off Oil the bullet after it cools to prevent rusting...

Page 16: ...ed from service when diameter loss or wire breakage occurs as detailed in ANSI A10 4 2 Be sure there is enough wire rope to reach the lowest possible point of travel 3 DO NOT expose the wire rope to f...

Page 17: ...are broken wires as follows a When there is more than one valley break A valley break is a wire break occurring in the valley between two adjacent strands b When there are six 6 randomly distributed b...

Page 18: ...run tests Reduces service calls Extends electric component life Eliminates power induced down time Saves time and money Load sensitive Traction Applies only the traction needed to lift load not full 1...

Page 19: ...to charge the battery Hour Meter Displays the number of hours the hoist has been in use Easily indicates when service needs to be performed 5 3 Optional Features of the Spider SC1000 RE Series Hoist...

Page 20: ...ERIES HOIST 6 1 Front View Overspeed Reset Knob UP Operation Button and Power On Green Light Emergency Stop Power Supply Cut off Primary Wire Rope Insertion Point Overspeed Brake Test Button Primary W...

Page 21: ...aft Access Plug Operating Instructions Manual and Schematic Emergency Descent Lever Insertion Point Emergency Descent Lever Storage Model Designation and Serial Number Secondary Wire Rope Exit Spring...

Page 22: ...de Uso antes de manejar este maquina Solo u lice cable met lico como el especi cado en el Manual de Uso Li ing Speeds Velocidades 48 VDC 35 min 10 6 m min THIS HOIST IS EQUIPPED WITH A CONTROLLED DES...

Page 23: ...into position by hand or under power Attach the hoist stirrup bar to the platform stirrup Connect the hoist to the power supply Spider battery hoists have a push lock plug The power indicator light w...

Page 24: ...The user must ensure that the equipment complies with local rules and regulations 7 3 Reeving Optional Secondary Wire Rope Push secondary wire rope through the wire rope insertion point for the second...

Page 25: ...ERATE THE HOIST IF you hear unusual noises DO NOT OPERATE THE HOIST IF adjustments or repairs seem necessary DO NOT OPERATE THE HOIST IF any warning operating or capacity instructions are unclear miss...

Page 26: ...ton For routine travel in the DOWN direction push in the DOWN operation button Both the UP and DOWN operation buttons are spring loaded When released each button returns to the OFF position and applie...

Page 27: ...he overspeed brake DO NOT USE THE HOIST unless this is corrected during the thaw out process outlined below If the overspeed brake does not stop the hoist DO NOT USE THE HOIST until the brake has been...

Page 28: ...T UNTIL IT IS REPAIRED Refer to the pictures on Page 20 through Page 21 to identify components All tests are performed at or near ground level 9 1 Inspect after Previous Use Before operating the hoist...

Page 29: ...Button and raise the platform approximately 3 feet 1 meter Remove the Emergency Descent Lever from the storage location and insert into brake through the cutout on motor body Lift the Emergency Descen...

Page 30: ...complies with local rules and regulations Power the hoist UP a few inches while at the same time turning the Overspeed Brake Reset Knob clockwise until it clicks into position with the braided bar ve...

Page 31: ...Re insert the rope about 12 30 cm into the hoist Holding the wire rope firmly pull it out quickly If the brake is working correctly it will grab and hold the wire rope in less than 4 10 cm The DOWN b...

Page 32: ...nt to see whether the flywheel is turning The flywheel should rotate either clockwise or counterclockwise depending on whether the hoist is raising or lowering a load CAUTION DO NOT operate the hoist...

Page 33: ...ergency descent lever SLOWLY to make sure the hoist does not overspeed The platform should descend at a slow controlled speed Emergency Descent Lever Emergency Descent Lever storage location Figure 9...

Page 34: ...ire rope out of the hoist by hand If necessary the primary suspension wire rope can now be removed from the hoist 10 2 Removing the Primary Suspension Wire Rope For hoists equipped with the optional s...

Page 35: ...m the date it was placed into service The hoist should be returned to an authorized Power Climber service location every 105 hours of use for overhaul service More frequent service may be required if...

Page 36: ...etween battery and supply plug Power indicator light is burnt out Emergency Stop button may be depressed reset button 13 2 Hoist does not Run AND Voltage indicator light is ON If the motor is hot ther...

Page 37: ...latform Overloading due to rigging Overload might not be properly set If battery voltage is sufficient operate hoist down to next landing platform and remove excess load 13 5 Wire Rope will not Reeve...

Page 38: ...rection when Overspeed Brake Test Button is Pushed WARNING HOIST MAY HAVE A BAD OVERSPEED SWITCH DO NOT OPERATE Call your supervisor Contact a certified Spider service center for servicing and repair...

Page 39: ...urn the hoist to a certified Spider service center for servicing 13 12 Cannot Reset the Overspeed Brake Reset Knob Hoist HAS Power WARNING WIRE ROPE MAY BE JAMMED DO NOT OPERATE HOIST DO NOT RESET THE...

Page 40: ...sure that power does not come back on while performing the steps that follow Remove the plastic motor cap Place a 13 mm deep well socket wrench on the hex shaft of the motor and with other hand pull u...

Page 41: ...d systems are fully aware of them Use them in tool box safety meetings B FOLLOW ALL EQUIPMENT MANUFACTURER S RECOMMENDATIONS as well as all local provincial state and federal codes ordinances and regu...

Page 42: ...h the manufacturer s recommended procedures M ADJUSTABLE SUSPENDED PLATFORMS MUST NEVER BE OPERATED NEAR LIVE POWER LINES unless proper precautions are taken Contact the power service provider for adv...

Page 43: ...g the hoist rated load with a safety factor of 4 8 IN THE EVENT THAT TIEBACKS CANNOT BE INSTALLED AT RIGHT ANGLES two tiebacks at opposing angles must be used to prevent movement 9 RIG AND USE HOISTIN...

Page 44: ...ACCORDANCE WITH THE MANUFACTURER S INSTRUCTIONS to a separate anchorage capable of supporting a minimum of 5000 pounds 2267 kg or an anchorage designed by a qualified person 3 DO NOT WRAP LIFELINES A...

Page 45: ...ng the suspended platform horizontally to the next location F WELDING FROM SUSPENDED SCAFFOLDS REQUIRES SPECIAL TRAINING 1 ASSURE PLATFORM IS GROUNDED TO THE STRUCTURE using a grounding conductor 2 IN...

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