SafetyLink V-Line VLINESHUT001 Page 5 Installation Manual Download

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PRODUCT CODE

VLINE.PLT.BTM.POLE

MATERIAL

Stainless Steel 316

DESCRIPTION

Bottom Mono Pole Bolt On
support fixing bracket

PRODUCT CODE

VLINE.PLT.TOP.POLE.EXT

MATERIAL

Stainless Steel 316

DESCRIPTION

Top Mono Pole Bolt On
support fixing bracket with
100mm extension

PRODUCT CODE

VLINE.PLT.BTM.POLE.EXT

MATERIAL

Stainless Steel 316

DESCRIPTION

Bottom Mono Pole Bolt On
support fixing bracket with
100mm extension

PRODUCT CODE

VLINE.POST.300

MATERIAL

Galvanised Steel

DESCRIPTION

Top or Bottom Timber or
Steel Pole Bolt On support
fixing bracket

Figure 5

PRODUCT CODE

VLINEGDE004

MATERIAL

Galvanised Steel and
Rubber

DESCRIPTION

Straight ladder rung
mounted cable guide

PRODUCT CODE

VLINEGDE003

MATERIAL

Galvanised Steel and
Rubber

DESCRIPTION

90 Degree ladder rung
mounted cable guide

Summary of Contents for V-Line VLINESHUT001

Page 1: ...T REVISION 1 0 Innovative Fall Protection SafetyLink V Line Vertical Lifeline Installation and Use Figure 1 PRODUCT CODE SHUTTLE MATERIAL KARABINER MATERIAL KARABINER ACTION VLINESHUT001 Stainless steel Steel Double action ...

Page 2: ... be carried out by or under the supervision of a competent person A personal energy absorber or a fall arrest device with a personal energy absorber must be used in conjunction with all SafetyLink Anchorages and Lifeline systems Do not carry out any modifications on this system without written permission by SafetyLink Pty Ltd 2 Specification 2 1 Description The SafetyLink V Line is a Vertical Life...

Page 3: ...P PM VLINE BTM PM Figure 3 PRODUCT CODE VLINE002 MATERIAL Stainless Steel 316 DESCRIPTION Top and Bottom bracket without structural fixing brackets PRODUCT CODE VLINE003 MATERIAL Stainless Steel 316 DESCRIPTION Top and Bottom bracket with structural fixing brackets for welding to structure ...

Page 4: ...PTION Top and Bottom bracket with structural fixing brackets for bolting to a ladder with 900mm extension above the top rung Figure 4 PRODUCT CODE VLINE PLT TOP MATERIAL Stainless Steel 316 DESCRIPTION Top Weld On support fixing bracket PRODUCT CODE VLINE PLT BTM MATERIAL Stainless Steel 316 DESCRIPTION Bottom Weld On support fixing bracket PRODUCT CODE VLINE PLT TOP POLE MATERIAL Stainless Steel ...

Page 5: ...M POLE EXT MATERIAL Stainless Steel 316 DESCRIPTION Bottom Mono Pole Bolt On support fixing bracket with 100mm extension PRODUCT CODE VLINE POST 300 MATERIAL Galvanised Steel DESCRIPTION Top or Bottom Timber or Steel Pole Bolt On support fixing bracket Figure 5 PRODUCT CODE VLINEGDE004 MATERIAL Galvanised Steel and Rubber DESCRIPTION Straight ladder rung mounted cable guide PRODUCT CODE VLINEGDE00...

Page 6: ...CODE VLINE PLT CG EXT MATERIAL Galvanised Steel DESCRIPTION Bolt on cable guide pole mounting bracket for 100mm extension Figure 6 PRODUCT CODE VLINE CABLE SG XXX MATERIAL Stainless Steel 316 DESCRIPTION Swaged cable with straight cable guides XXX length in metres PRODUCT CODE VLINE CABLE AG XXX MATERIAL Stainless Steel 316 DESCRIPTION Swaged cable with 90 degree cable guides XXX length in metres ...

Page 7: ...election To install a V Line Vertical Lifeline top and bottom brackets support fixings cable guides and cables need to be selected from Figure 2 to Figure 6 3 1 3 Structure Capacity The supporting structure and fixings used shall be capable of sustaining the load cases in Figure 7 and Figure 8 where applicable All load cases shall be considered by a trained engineer The below cases represent the s...

Page 8: ...ncrete DonutLink SafetyLink s DonutLink M12 Concrete Stud CON M12X160 DONUT or M16 Concrete Stud CON M16X160 DONUT are to be installed with chemical adhesive CON CHEM FISV 300 1 Mark the location for the hole The location shall be no less than 150mm from any edge Minimum concrete thickness shall be no less than 150mm The stud shall only be installed in concrete 32MPa or greater Consult a structura...

Page 9: ...HST3 mechanical All chemical and mechanical fixing shall be proof loaded after install as per AS NZS 1891 4 or the appropriate local regulation 3 2 4 Steel For installation on a steel structure SafetyLink recommends the use of appropriate hex head screws or bolts meeting the requirements of section 3 2 1 Fixing shall be tightened to 70Nm and once tight a minimum of 2 threads shall extend past the ...

Page 10: ...an appropriate filler material shall be used depending on the substrate to which the plate is being welded All welding shall be done in accordance with AS 1554 Figure 9 3 3 2 Bolt on Plates top and bottom The bolt on plate top and bottom brackets are each fixed with 2x fastener specified below 1 Steel M12 or M16 as per Section 3 2 4 2 Concrete M16 fastener as per Section 3 2 2 Drill size 18 embedm...

Page 11: ...te M16 fastener as per Section 3 2 2 Drill size 18 embedment depth 120mm or 3 2 3 Figure 11 1 2 3 3 4 Bolt on Tube top and bottom The bolt on plate top and bottom brackets are each fixed with 2x fastener specified below 1 Steel M12 as per Section 3 2 4 2 Concrete M12 fastener as per Section 3 2 2 Drill size 14 embedment depth 120mm or 3 2 3 3 Timber M12 as per Section 3 2 5 Figure 12 1 2 3 ...

Page 12: ...e top 2 holes Install the supplied U bolt with washers spring washers and nuts and tighten to 35Nm and install nut tension indicators 2 Align the support plate with the next appropriate run and fasten with 2x U bolt with washers spring washers and nuts and tighten to 35Nm and install nut tension indicators Figure 13 ...

Page 13: ...ion indicators 2 Align the support plates with the first and second rung and fasten each with 2x U bolt with washers spring washers and nuts and tighten to 35Nm and install nut tension indicators Figure 14 3 3 7 Bottom Bolt on Tube 1 Position the tube with the bottom rung of the ladder between the bottom 2 holes Install the supplied U bolt with washers spring washers and nuts and tighten to 35Nm a...

Page 14: ...dge distance to the front of the structure shall not exceed 20mm Figure 16 20 Ø16 Ø16 101 6 40 3 4 Top Bracket The top bracket is installed with 2x M12 bolts supplied with the bracket The supplied bolts are stainless steel and suitable for securing the top bracket to any of the support brackets above The fixings shall be tightened to 40Nm 30ftlb and once tight a minimum of 2 thread shall extend pa...

Page 15: ...ts The fixing shall be tightened to 40Nm and once tight a minimum of 2 thread shall extend past the end of the nut Figure 18 3 6 Cable 1 From the bottom of the top bracket slide the cable up through the top bracket until the lug extends above the top bracket 2 Pull the cable forward until it clips past the spring gate 3 Feed the cable down through the cable path until the lug sits on the lug seat ...

Page 16: ... cable grips Ensure the jaws are orientated correctly 3 Lift the assembly until the spring it up against the bottom bracket and pull the cable through the assembly Tighten the top nut to 70Nm 4 Tension the cable by tightening the first nut until the washer is level with the lower edge of the bottom bracket 5 Lock the tension by tightening the lock nut Figure 20 UP 70Nm 50ft lb ...

Page 17: ...hould be installed in the alternate direction ie left facing right facing left facing etc Cable guides should be installed at irregular intervals no greater than 8m to prevent cable harmonic vibration Figure 21 3 9 Cable Guide Pole Supports The cable support brackets for pole installation can be fastened with any M12 fastener capable of supporting 200kg Alternatively the brackets may be welded to ...

Page 18: ...ent 0 4m aswellastheestimatedD ringsideoftheharness Referthemanufacturer s information SF represents the recommended safety factor of 1m FC represents the total allowable fall clearance For safe use FC shall always be greater than H SF Figure 22 FC SF H 4 2 Swing Fall Working off centre of a Vertical Lifeline may cause a swing fall See Figure 23 Fall protection systems shall be setup in such a way...

Page 19: ...king Connection Only make compatible connections Always ensure connectors close and lock correctly before use Below and Figure 24 are examples of unsuitable connections 1 To an anchor or D ring which has another connector attached 2 In a position that will apply load to the gate mechanism 3 By passing the connection through the attachment 4 Connecting a connector to another connector 5 Around a st...

Page 20: ...implementing the rescue plan During use always allow for the required fall clearance swing fall and hazards present in the work place 6 2 Connection to the V Line Shuttle to the User The V Line is supplied with an integral connector for connection to the users harness See Figure 26 Figure 26 Each shuttle is for a single user Do not attach multiple users to a single shuttle Do not attach to any oth...

Page 21: ... latch to fully open 3 Tilt the device 45 degrees till the slot in the front aligns with the cable 4 Push the device on to the cable 5 Rotate the device back in to the vertical plan 6 Release the latch Ensure the latch completely closes automatically and the cam covers the cable entry slot Figure 27 1 2 3 4 5 6 ...

Page 22: ...more frequent servicing The equipment may remain in service until it fails an inspection or is involved in a fall 7 2 2 The V Line Shuttle is non serviceable The equipment may remain in service until it fails an inspection or is involved in a fall Do not attempt to modify or disassemble this product 7 3 Cleaning The V Line Vertical Lifeline may be cleaned by the end user periodically to increase s...

Page 23: ...ll fasteners are present and tight Inspect the stainless steel for chips cracks discolouration damage to the protective coating bending or warping Inspect any welds for corrosion discolouration or damage Inspect any steel tubes for damage of the galvanising deformation or corrosion 8 3 4 Tension inspect all fixings are present and tight Inspect fixings are free of damage debris cracks and corrosio...

Page 24: ...uration or damage Inspect any steel tubes for damage of the galvanising deformation or corrosion Comments 8 3 4 Tension inspect all fixings are present and tight Inspect fixings are free of damage debris cracks and corrosion Comments 8 3 5 Cable Guides inspect all fixings are present and tight Inspect the galvanised coat is free of chips cracks corrosion or damage Inspect the rubber end accepts an...

Page 25: ...25 Figure 29 1x 50 150kg EN353 1 2014 AS NZS 1891 3 2020 Ø8mm 7 7 UN L O C K 1 2 UP HAUT OBEN P N 2000001 DOM dd mm yyyy BATCH XXXXX Ø8mm stainless steel cable only SYSTEM LABEL SHUTTLE MARKINGS ...

Page 26: ...he cost of having the services supplies again 1 4 The Company is not liable for the costs of recovery of the Goods from the field loss of use of the Goods loss of time inconvenience incidental or consequential loss or damage nor for any other loss or damage other than as stated above whether ordinary or exemplary caused either directly or indirectly by use of the Goods 1 5 The Company warrants tha...

Page 27: ...nsumer Law You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure 1 6 If any goods are not manufactured by the Company the guarantee of the manufacturer thereof sha...

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