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11

INSTALLATION—INSTALL ENCODER

INSTALL ENCODER

1.

Install the encoder coupling shaft to the end of the 
motor drive shaft using a 

¹

/

-13 x 1-in. hex head cap 

screw, Eurodrive washer, and a split lock washer. 

2.

Install the FEIG encoder hub shaft end to the end of 
the encoder coupling shaft and tighten set screw.

NOTE: Use a low strength thread locker on set

screw.

3.

Install encoder mounting plate with encoder using 
four M8 x 1

¹₄

 x 18 mm socket head cap screws

.

4.

Connect encoder cable to encoder. 

5.

Install plastic zip tie into socket head screw and 
secure the encoder cable. (See Figure 25.)

NOTE: The zip tie that is used in the securing of

the encoder cable is of special design. The
ribbed end inserts into the valley of the
socket head cap screw.

All hardware is located in the small parts
carton.

Figure 25

Caulking

Caulk between the side columns, the head extrusion, 
and the wall.

PHOTO EYE INSTALLATION

The disconnect must be in the “OFF” posi-
tion and properly locked and tagged before
performing the following procedure.

NOTE: The door is shipped with two sets of photo

eyes. One set monitors the back side of
the door. The other set monitors the front
side of the door. Each set consists of an
emitter module and a receiver module.

The photo eyes are provided as a safety
feature. With the photo eyes correctly
installed, interrupting either set of eyes as
the door is closing will reverse the direc-
tion of the door and hold it in the fully open
position until the interruption is removed.

Figure 26

NOTE: Locate the photo eyes on the wall adjacent

to the sides of the door. Each eye must be
installed 12–36 in. above the floor and as
close to the door as possible. They must
also be mounted directly across from each
other.(See Figure 27)

The photo eyes, their required wire
cables, and mounting brackets were
shipped in the small parts carton. You
must provide the hardware to install the
brackets on your particular wall. The photo
eyes provided MUST all be properly
installed. (See Figure 27.)

A7500341

Socket Head

Cap Screw

Encoder

Encoder

Coupling

Shaft

Encoder

Mounting

Plate

Zip Tie 

Feig

Encoder

Hub Shaft

A7500253

Photo Eye
(Front and Rear
Sides of Door)

Photo Eye
(Front and Rear
Sides of Door)

Summary of Contents for Pharma-Roll

Page 1: ...Pharma Roll Installation Manual Revision January 15 2009 0715009 Rytec Corporation 2007...

Page 2: ......

Page 3: ...3 Concrete Block or Brick Walls 3 Wood Block Brick or Insulated Walls 3 Insulated Wall 3 Insulated Wall 3 LOCATING CENTERLINE OF DOOR OPENING 4 LOCATING SIDE COLUMNS 4 SIDE COLUMNS 5 SIDE COLUMN MOTO...

Page 4: ...leed Check 14 Reversing Edge Switch Sensitivity Adjustment 14 PNEUMATIC KILL SWITCH CHECK AND ADJUSTMENT 15 Kill Switch Check 15 Kill Switch Air Bleed Adjustment 15 Kill Switch Sensitivity Adjustment...

Page 5: ...ly covering the control panel and electrical components of that door That schematic was shipped inside the control panel DOOR SERIAL NUMBER S Your DOOR SERIAL NUMBER information can be found in three...

Page 6: ...S 1 A forklift must be supplied by the customer dealer or installer 2 Two installers are required NOTE One installer must be a qualified electrical technician and all electrical work must meet applica...

Page 7: ...mer Support Depart ment at 800 628 1909 NOTE Use in diameter threaded through bolts or in diameter threaded rods to anchor the door to all wall applications Use in diameter concrete anchor bolts to an...

Page 8: ...han the production width of the door If the width of the opening is narrower than the width of the door do not proceed with the installation Contact your Rytec repre sentative or Rytec Customer Suppor...

Page 9: ...edge of the layout line See Figure 12 Figure 12 It is critical that the side columns are mounted level and square to the wall and floor both vertically and horizontally A 4 ft level and carpenter s sq...

Page 10: ...de a side column motor support will be sup plied with the small parts box as seen in Figure 13 Failure to install this part prop erly may result in equipment failure and or personal injury Figure 13 I...

Page 11: ...The U brackets and mounting hardware were shipped in the small parts carton See Figure 16 IMPORTANT Attach the large U bracket to the drive motor side column with the screw hole located 6 in from the...

Page 12: ...bly until it is secured to both side columns Use care when handling the fabric roll to ensure that the fabric is not torn or dam aged DO NOT remove the shipping bands holding the fabric to the roll IM...

Page 13: ...the hardware securing the motor and the flange bearing mounting brackets to the side col umns Then tighten the set screw to lock the flange bearing to the drum shaft See Figure 20 and Figure 21 Figur...

Page 14: ...e release lever located on the motor brake assembly The brake must be in the engaged position See Figure 23 Figure 23 NOTE When released the motor brake will de fault to the engaged position 2 Cut and...

Page 15: ...e following procedure NOTE The door is shipped with two sets of photo eyes One set monitors the back side of the door The other set monitors the front side of the door Each set consists of an emitter...

Page 16: ...f each wire cable onto the end of the photo eyes NOTE Be sure the path through which the wire cables are routed hides and protects them from damage If necessary run conduit to each mounting bracket to...

Page 17: ...oop is used all wiring from the fused disconnect to the control box and from the control box to the motor mount side column as well as conduit running from the control box to the floor is pro vided by...

Page 18: ...djustment To check the air bleed turn the air bleed adjustment screws located on the front and back of the switch fully clockwise but do not overtighten Then turn the screws back counter clockwise one...

Page 19: ...nt on this page If the kill switch operated properly Reinstall the bottom bar into the side column See RESET TING BOTTOM BAR ASSEMBLY on page 16 Figure 35 Figure 36 Kill Switch Air Bleed Adjustment 1...

Page 20: ...properly aligned Placing your hand in front of the receiver breaks the light path and causes the yellow light to go out Removing your hand causes the yellow light to go back on Photo Eye Test Personne...

Page 21: ...42 2 Attach the hood cover section to the head extrusion See Figure 43 Secure cover to extrusion and end panels using 14 x in LG 410 SS screws Figure 43 3 Attach motor cover to end cover and hood with...

Page 22: ...n if reversing edge on the bottom bar comes in contact with an object during the down travel of the door panel See PNEUMATIC REVERSING EDGE SWITCH ADJUSTMENT on page 14 for test and adjustment procedu...

Page 23: ...NOTES 19...

Page 24: ......

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