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Rotar Giga 75-100 - Cod.197AA3900 - Rev.03 - 05/2007

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TROUBLE-SHOOTING

When a fault occurs or the safety limits set are exceeded, the red alarm light comes on and the alarm in progress is shown on

the display.

In the case of multiple alarms, use 

  to scroll through the items.

To silence an alarm, press the RESET button.

Fault/Alarm message

Cause

Solution

rot.dir.error

Power supply phases inverted 

Open the electrical cabinet and invert the 
phases.

air.temp.sensor fault

Fault of the temperature sensor

Replace the air temperature sensor

screw.temp.sensor fault

Fault of the temperature sensor

Replace the screw temperature sensor

Radiator clogged

Clean the radiator

Low oil level

Fill the oil

Oil mist separator filter clogged

Replace the filter

min.oil.temp.

Low room temperature 

Heat the room. Wait 

Low line voltage

Check the voltage.

Motor temperature overload 

Check the operation of the cooling fan; if 
necessary activate it in “manual” or with 
the switch inside the electrical 
compartment.

High room temperature

Increase the ventilation in the room. Wait

The intake regulator did not close at 
the end of the cycle.

Check that current to the solenoid valve is 
switched off and that the shutter opens 
normally. If necessary, remove and clean 
the intake regulator.

Oil mist separator filter clogged.

Replace the oil mist separator filter.

Line cock closed.

Open the cock.

Minimum pressure valve blocked.

Check and clean the valve, if necessary 
replace the gaskets.

press.sensor fault

The pressure sensor is faulty.

Replace the pressure sensor.

Defective draining

Check the drain hose.

Oil level too high

Check the oil level and if necessary 
remove some.

Oil mist separator filter faulty 

Replace the oil mist separator filter.

Poor seal of the oil mist separator 
filter gaskets

Replace the gaskets.

Oil leakage from the intake 
filter 

The intake regulator does not close Check the intake regulator and the 

solenoid valve.

The compressor performs 
poorly

Belt loose

Tighten the belt.

The intake regulator is closed and 
does not open because it is soiled.

Remove the filter and check the opening; if 
necessary disassemble and clean it.

The intake regulator is closed and 
does not open due to lack of 
control.

Check the operation of the solenoid valve; 
replace if necessary.

The compressor does not 
restart

The minimum pressure valve does 
not close perfectly.

Disassemble the valve and clean it; if 
necessary replace the gaskets.

Low line voltage

Check the mains voltage.

Cold room

Heat the room.

Oil in the cabin

Leakage from hoses

Tighten the unions.

High oil consumption

The compressor does not 
compress air

Difficult start-up

max.oil.temp.

Motor thermal overload

max.press.alarm

Summary of Contents for Giga 100

Page 1: ...Rotar Giga 75 100 Cod 197AA3900 Rev 03 05 2007 GB use maintenance MANUAL Rotar Rotar Rotar Rotar Rotar Giga 75 100 Giga 75 100 Giga 75 100 Giga 75 100 Giga 75 100...

Page 2: ......

Page 3: ...1 oil drain tube no 1 door key no 1 user s guide CONDITION OF THE MACHINE WHEN SUPPLIED Every compressor is shop tested and delivered ready to be installed and to be set at work The oil used is RotEn...

Page 4: ...ce and maintenance carried out so far SYMBOLS USED IN THE MANUAL Some symbols are used to highlight danger situations give recommendations or information These symbols are usually positioned next to t...

Page 5: ...CE plate Always follow the maintenance schedule specified in the user s guide WHAT NOT TO DO Do not touch inner parts and pipes as they are very hot during compressor operation and stay hot for a cer...

Page 6: ...tion of the machine Open the access doors and check all inner parts visual check Dispose of the packaging in compliance with the current waste disposal regulations PLACEMENT fig 2 The room chosen for...

Page 7: ...the compressor heat energy as auxiliary heating unit These pipes should not be longer than 4 m Otherwise an auxiliary fan should be installed on the outlet side POWER CONNECTION Proceed to power conne...

Page 8: ...takes you to the menu of operating parameters In certain cases a password is required in order to access the modifications Use the buttons to scroll the menu 0 Control unit ID service password selects...

Page 9: ...ssure assistance password enabling this parameter the visualisation of the pressure and respective alarms is maintained but the control of the start of the compressor takes place using an external pre...

Page 10: ...t verify the cause and then press the RESET button XX Emergency button Alarm tripped when the emergency button is pressed which blocks compressor operation To silence the alarm first reset the emergen...

Page 11: ...filter replacement is required bearing lubric indicates the hours remaining until lubrication of the bearings is required oil filter h indicates the hours remaining until oil filter replacement is re...

Page 12: ...il is returned to filter 11 through tube 10 From filter 11 oil reaches compressor 3 through tube 12 Oil is mixed with sucked air to form an air oil mixture that provides sealing and lubrication of com...

Page 13: ...light for possible cuts replace element if any CHANGE THE AIR FILTER ELEMENT EVERY 3000 HOURS Undo retaining screws 3 from support panel 4 and remove prefilter Wash with water and soapy solution Fully...

Page 14: ...ion fig 12 To perform this check you need a special measurement instrument that that provides a precise indication of the level of tension of the belt by means of a frequency measurement Proceed as fo...

Page 15: ...STED OIL IS HIGHLY POLLUTANT Dispose of exhausted oil in compliance with current laws Used oil RotEnergy Plus Different compatible oil see table Service description Operating hours Operating hours Che...

Page 16: ...emove and clean the intake regulator Oil mist separator filter clogged Replace the oil mist separator filter Line cock closed Open the cock Minimum pressure valve blocked Check and clean the valve if...

Page 17: ...r no Ambient temperature C Noise level 1 m dB A Max compression temperature C Safety valve setting bar Separator pressure switch setting bar 8 9 10 9 8 9 10 9 Start up pressure switch setting bar Moto...

Page 18: ...12 13 14 15 15 15 15 16 17 18 19 20 24 L22 L12 2 L31 L11 FU1 3 3 5 6 8 10 HL YV BULBO TERM THERM PROBE YV 5 25 AUTO DRAIN BULBO TERM THERM PROBE 3 3 PL1 PL2 10 8 6 5 12 13 22 021 ST2 BP V P V 021 22 2...

Page 19: ...n pressure switch SA Radiator fan emergency control BP Line pressure transducer ST1 Screw delivery temperature probe ST2 Outlet air temperature probe D Electronic controller YV Solenoid valve M1 Upper...

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